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1834 West Oak Parkway
Marietta, GA 30062
770-426-4422
Process Control Solutions
Experience . . . The FeedForward Advantage
Process Control Solutions
Experience . . . The FeedForward Advantage
$6M Annual Revenue
28 Person Control System Integration Company
Process Control Solutions
Experience . . . The FeedForward Advantage
Loyal and Diverse Customer Base
Repeat Business is Typically 50-60% of Revenue
Pulp & Paper
 International Paper
 Green Bay Packaging
 Rock-Tenn / MeadWestvaco Paper
 KapStone Paper
 Georgia Pacific
Food & Beverage
 General Mills
 Post Foods
 Frito-Lay / PepsiCo
 Kellogg’s
Water & Wastewater
 City of Atlanta
 City of Providence, RI
 City of Flint, MI
 Gwinnett County, GA
Chemicals
 DuPont
 Henkel
 Climax Molybdenum
 SI Group
 MeadWestvaco
 Trinity Manufacturing
Energy
 US General Services Administration
 Florida Power and Light
 Abengoa Bio-Energy
 Detroit Thermal
 Entergy Palisades
Metals
 US Steel
 Novelis
Process Control Solutions
Experience . . . The FeedForward Advantage
Company Culture
 Our Objective is to Learn and Understand Customer Process Control Requirements
 We Work to Meet Requirements and Make Our Customers Successful
 Our Workforce is Very Skilled and Process Knowledgeable
 We Focus on Process Automation
• P&IDs, I/O, Control Requirements
• Equipment Specification and Procurement, Including Instruments
• System Integration, Configuration, and HMI
• Factory Testing with Field Devices
• Responsibility for Checkout and Commissioning
• Interface Control Systems to Plant Information Systems
 Employee Turnover is Negligible – Customer Expertise is Retained
 Financial Stability Supports Commitment to Quality
• Revenues Steady at $6-8M for 5 years
• 5-10% Profit with Employee Profit Sharing
• $1M in Liquid Assets
• Zero Operating Debt
 A Partnership is Developed by Taking Full Responsibility and Meeting Commitments
Process Control Solutions
Experience . . . The FeedForward Advantage
FeedForward Project Execution Process
Process Control Solutions
Experience . . . The FeedForward Advantage
Full Scope Control System Projects
Legacy Control System Migration - $1.2M
• 5 year project converting PLC5 to ControlLogix
connected to Foxboro DCS
• Over 4000 I/O points for chemical processes and
utilities
• Implemented many process improvements on
dryers, scrubbers, toasters, etc.
• Foxboro version upgrades
Florida Power & Light Nuclear Plants - $2.6M
• Foxboro DCS modifications for 100MW power
uprate at 4 nuclear power plants
• Scope included DCS hardware, software
verification and factory testing
• Improved accuracy and response for normal and
upset conditions
Control System Test Bed FPL Factory Acceptance Testing in Progress
Process Control Solutions
Experience . . . The FeedForward Advantage
Abengoa Bioenergy Ethanol Plants - $5M
• Turnkey Yokogawa DCS for three new 100
MGY Ethanol Plants
• Bus Network Technology used for Field
Instruments, Motors and Drives
• 12 Year Partnership to Improve Plant
Processes for Cost Reduction
General Mills Cereal Plant Control System
Upgrades - $1M/yr.
• 15 year partnership, 6 locations in US, co-wrote
control standards that reduce costs.
• Convert cereal line processes to ControlLogix
and Wonderware from Foxboro
• Automate boilers, chillers, HVAC, & air
compressors with ControlLogix
• Packaging machinery line integration
Full Scope Control System Projects
Yokogawa DCS Control Systems During Factory Acceptance
Testing
Process Control Solutions
Experience . . . The FeedForward Advantage
Full Scope Control System Projects
US General Services Administration
Chiller and Cogen Plant - $1.4M
• Rockwell Controls for central chilled
water plant for 8 Smithsonian
buildings including:
• National Museum of Natural History
• National Air & Space Museum
• National Gallery of Art
• National Museum of the American
Indian
• Integrated Rockwell and ABB
controls for two 5MW gas turbines
with heat recovery steam generator
• 15 year relationship and
maintenance agreement
The General Services Administration control system consists of over 12 ControlLogix
processors networked with multiple engineering workstations and Operator Interface
Terminals
Process Control Solutions
Experience . . . The FeedForward Advantage
Full Scope Control System Projects
Frito-Lay / PepsiCo R-Time Projects – $620k
• Overall Equipment Effectiveness Calculations –
measuring the efficiency and effectiveness of
production lines
• Teamed with customer to create programming and
deployment standards for nation wide uniformity
• Deployed the first two plant wide data collection
systems consisting of 16 production lines with over
4000 data points collected from over 30 control
systems
• Defined messaging schemes used to collect and
consolidate data from plant wide PLCs to a single
ControlLogix
Production Line Efficiencies Available at the Plant Manager’s
Desk
Real-Time Data gathered from Production Line PLC’s is
made available to Production Analysts
Process Control Solutions
Experience . . . The FeedForward Advantage
20 Years Paper Industry Controls Experience
 Georgia Pacific Combination
Boiler Burner Management and
Combustion Controls - $600K
 Georgia Pacific Lime Kiln Burner
Management and Combustions
Controls - $500K
 Green Bay Packaging Paper
Machine and Stock Preparation
Rebuild Projects - $1M
 MeadWestvaco Demineralizer
Water Controls System - $250K
 MeadWestvaco Recovery Boiler
Controls Upgrade - $300K
 International Paper Cantonment
Paper Machine Rebuild - $1M
MeadWestvaco Recovery Boiler Control System utilizing Rockwell
ControlLogix and Foxboro DCS
Process Control Solutions
Experience . . . The FeedForward Advantage
Toho Tenax OCF Production Line Control System utilizing
Rockwell ControlLogix and Foxboro DCS
Oxidized Carbon Fiber Production Line
• Foxboro DCS Frontend/HMI connected to
ControlLogix via FBM Gateways
• Redundant Rockwell ControlLogix Processors
• Coordinated Speed/Tension Control using Allen-
Bradley PowerFlex 755 Series Drives
• System Integration Included:
• Redundant Processors
• Redundant I/O Networks
• Foxboro Historian
• FactoryTalk Historian
Full Scope Control System Projects
Process Control Solutions
Experience . . . The FeedForward Advantage
Contact Info: FeedForward, Inc.
310 Sam Johnson Rd.
Georgetown Tn. 37336
Phone: 678-836-5038
www.feedforward.com
Mr. Daniel Webb
Senior Controls /Sales Engineer
dwebb@feedforward.com
678-836-5038

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Feed forward brochure

  • 1. 1834 West Oak Parkway Marietta, GA 30062 770-426-4422 Process Control Solutions Experience . . . The FeedForward Advantage
  • 2. Process Control Solutions Experience . . . The FeedForward Advantage $6M Annual Revenue 28 Person Control System Integration Company
  • 3. Process Control Solutions Experience . . . The FeedForward Advantage Loyal and Diverse Customer Base Repeat Business is Typically 50-60% of Revenue Pulp & Paper  International Paper  Green Bay Packaging  Rock-Tenn / MeadWestvaco Paper  KapStone Paper  Georgia Pacific Food & Beverage  General Mills  Post Foods  Frito-Lay / PepsiCo  Kellogg’s Water & Wastewater  City of Atlanta  City of Providence, RI  City of Flint, MI  Gwinnett County, GA Chemicals  DuPont  Henkel  Climax Molybdenum  SI Group  MeadWestvaco  Trinity Manufacturing Energy  US General Services Administration  Florida Power and Light  Abengoa Bio-Energy  Detroit Thermal  Entergy Palisades Metals  US Steel  Novelis
  • 4. Process Control Solutions Experience . . . The FeedForward Advantage Company Culture  Our Objective is to Learn and Understand Customer Process Control Requirements  We Work to Meet Requirements and Make Our Customers Successful  Our Workforce is Very Skilled and Process Knowledgeable  We Focus on Process Automation • P&IDs, I/O, Control Requirements • Equipment Specification and Procurement, Including Instruments • System Integration, Configuration, and HMI • Factory Testing with Field Devices • Responsibility for Checkout and Commissioning • Interface Control Systems to Plant Information Systems  Employee Turnover is Negligible – Customer Expertise is Retained  Financial Stability Supports Commitment to Quality • Revenues Steady at $6-8M for 5 years • 5-10% Profit with Employee Profit Sharing • $1M in Liquid Assets • Zero Operating Debt  A Partnership is Developed by Taking Full Responsibility and Meeting Commitments
  • 5. Process Control Solutions Experience . . . The FeedForward Advantage FeedForward Project Execution Process
  • 6. Process Control Solutions Experience . . . The FeedForward Advantage Full Scope Control System Projects Legacy Control System Migration - $1.2M • 5 year project converting PLC5 to ControlLogix connected to Foxboro DCS • Over 4000 I/O points for chemical processes and utilities • Implemented many process improvements on dryers, scrubbers, toasters, etc. • Foxboro version upgrades Florida Power & Light Nuclear Plants - $2.6M • Foxboro DCS modifications for 100MW power uprate at 4 nuclear power plants • Scope included DCS hardware, software verification and factory testing • Improved accuracy and response for normal and upset conditions Control System Test Bed FPL Factory Acceptance Testing in Progress
  • 7. Process Control Solutions Experience . . . The FeedForward Advantage Abengoa Bioenergy Ethanol Plants - $5M • Turnkey Yokogawa DCS for three new 100 MGY Ethanol Plants • Bus Network Technology used for Field Instruments, Motors and Drives • 12 Year Partnership to Improve Plant Processes for Cost Reduction General Mills Cereal Plant Control System Upgrades - $1M/yr. • 15 year partnership, 6 locations in US, co-wrote control standards that reduce costs. • Convert cereal line processes to ControlLogix and Wonderware from Foxboro • Automate boilers, chillers, HVAC, & air compressors with ControlLogix • Packaging machinery line integration Full Scope Control System Projects Yokogawa DCS Control Systems During Factory Acceptance Testing
  • 8. Process Control Solutions Experience . . . The FeedForward Advantage Full Scope Control System Projects US General Services Administration Chiller and Cogen Plant - $1.4M • Rockwell Controls for central chilled water plant for 8 Smithsonian buildings including: • National Museum of Natural History • National Air & Space Museum • National Gallery of Art • National Museum of the American Indian • Integrated Rockwell and ABB controls for two 5MW gas turbines with heat recovery steam generator • 15 year relationship and maintenance agreement The General Services Administration control system consists of over 12 ControlLogix processors networked with multiple engineering workstations and Operator Interface Terminals
  • 9. Process Control Solutions Experience . . . The FeedForward Advantage Full Scope Control System Projects Frito-Lay / PepsiCo R-Time Projects – $620k • Overall Equipment Effectiveness Calculations – measuring the efficiency and effectiveness of production lines • Teamed with customer to create programming and deployment standards for nation wide uniformity • Deployed the first two plant wide data collection systems consisting of 16 production lines with over 4000 data points collected from over 30 control systems • Defined messaging schemes used to collect and consolidate data from plant wide PLCs to a single ControlLogix Production Line Efficiencies Available at the Plant Manager’s Desk Real-Time Data gathered from Production Line PLC’s is made available to Production Analysts
  • 10. Process Control Solutions Experience . . . The FeedForward Advantage 20 Years Paper Industry Controls Experience  Georgia Pacific Combination Boiler Burner Management and Combustion Controls - $600K  Georgia Pacific Lime Kiln Burner Management and Combustions Controls - $500K  Green Bay Packaging Paper Machine and Stock Preparation Rebuild Projects - $1M  MeadWestvaco Demineralizer Water Controls System - $250K  MeadWestvaco Recovery Boiler Controls Upgrade - $300K  International Paper Cantonment Paper Machine Rebuild - $1M MeadWestvaco Recovery Boiler Control System utilizing Rockwell ControlLogix and Foxboro DCS
  • 11. Process Control Solutions Experience . . . The FeedForward Advantage Toho Tenax OCF Production Line Control System utilizing Rockwell ControlLogix and Foxboro DCS Oxidized Carbon Fiber Production Line • Foxboro DCS Frontend/HMI connected to ControlLogix via FBM Gateways • Redundant Rockwell ControlLogix Processors • Coordinated Speed/Tension Control using Allen- Bradley PowerFlex 755 Series Drives • System Integration Included: • Redundant Processors • Redundant I/O Networks • Foxboro Historian • FactoryTalk Historian Full Scope Control System Projects
  • 12. Process Control Solutions Experience . . . The FeedForward Advantage Contact Info: FeedForward, Inc. 310 Sam Johnson Rd. Georgetown Tn. 37336 Phone: 678-836-5038 www.feedforward.com Mr. Daniel Webb Senior Controls /Sales Engineer dwebb@feedforward.com 678-836-5038