Underground(URD) Asset Management
Underground Electric Distribution System Layout
Underground(URD) Asset Management
Need for an Underground Asset Management Program:
• CSU’s electric system is approximately 56% underground.
(Austin: 52%)
• Underground assets can increase the service reliability of
the electric system but can also cause more lengthy
outages.
• Underground equipment (padmount transformers and
switchgear) are also expensive, so the premature failure
of these devices due to corrosion can be costly.
• Installed cost of 75kVa padmount transformer is
approx. $3,500.
• Installed cost of a Switchgear is approx.$40,000.
• In order to avoid these outages and expenditures, CSU
started an URD asset management program in FY 2012.
Underground(URD) Asset Management
Program Objective:
Ensure that the padmount transformers and switchgear are
inspected, refurbished, and replaced (as required) through
a systematic, multi-year program so as to maximize
reliability and minimize outages and replacement costs.
Annual Budget: $102,000 (inspection/refurbishment only)
Relationship to Strategic Goals: Core Services and
Infrastructure – Maintain and rehabilitate equipment,
facilities, and infrastructure on a strategic schedule.
URD Asset Management - Process
• CSU has approx. 4,500 URD assets (mostly
padmount transformers)
• CSU electric system is divided into 9
maintenance zones.
• The maintenance zones with the older /risky
URD assets are addressed first.
URD Maintenance –Yearly Schedule*
Fiscal Year
Maintenance
Zones
2011-2012 7 (Pilot)
2012-2013 1
2014 – 2015 2
2015 – 2016 2,3
2016 – 2017 3
Maintenance
Zones
URD Transformers
1 419
2 376
3 494
4 548
5 676
6 1240
7 618
8 88
9 19
Total 4478
Annual average number of transformers:
• Inspected and Refurbished - 250
• Replaced after inspection : 8 – 10 %
The projected schedule may change based on factors such as the transformers to
be replaced, refurbished etc.
URD Asset Management - Process
• Asset inspection identifies the following issues:
• Corrosion
• Oil leaks
• Erosion affecting pad strength
• Swollen elbows
• Insect and /or wildlife infestation
• Missing transformer ID numbers and cable tags
• Missing fault indicators
• Costs associated with inspection are
considered O&M expenses.
URD Asset Management – Process contd.
What happens after inspection?
• Based on the condition assessment one of the following
actions are taken:
– Action 1 : Refurbish the transformer by re-
painting/re-tagging/clearing the infestation etc.
– Action 2: Replace the transformer.
• Costs associated with Action 1 and Action 2 are
considered capital expenses.
URD System Maintenance : 2015 - 16
Maintenance in 2015-2016
URD Asset Inspections
URD Assets: Before and After
CSU Assets – Before and After
Single Phase Transformer
(Before)
CSU 1 Phase Transformer
(After)
CSU Switchgear - Before and After
CSU Assets – Before and After
3 Phase Transformer (Before) 3 Phase Transformer (After)
URD Asset Management – Improvements
Impact on design/equipment standards:
• Based on the inspection data feedback CSU adopted the
usage of thicker transformer pads.
• Use of padmount transformers that use better quality
stainless steel .
• Increase the number of assets to be inspected from 250
to 500.
– This would enable us to complete the entire system in
10 years.
Questions??

Underground Electric Distribution System

  • 1.
    Underground(URD) Asset Management UndergroundElectric Distribution System Layout
  • 3.
    Underground(URD) Asset Management Needfor an Underground Asset Management Program: • CSU’s electric system is approximately 56% underground. (Austin: 52%) • Underground assets can increase the service reliability of the electric system but can also cause more lengthy outages. • Underground equipment (padmount transformers and switchgear) are also expensive, so the premature failure of these devices due to corrosion can be costly. • Installed cost of 75kVa padmount transformer is approx. $3,500. • Installed cost of a Switchgear is approx.$40,000. • In order to avoid these outages and expenditures, CSU started an URD asset management program in FY 2012.
  • 4.
    Underground(URD) Asset Management ProgramObjective: Ensure that the padmount transformers and switchgear are inspected, refurbished, and replaced (as required) through a systematic, multi-year program so as to maximize reliability and minimize outages and replacement costs. Annual Budget: $102,000 (inspection/refurbishment only) Relationship to Strategic Goals: Core Services and Infrastructure – Maintain and rehabilitate equipment, facilities, and infrastructure on a strategic schedule.
  • 5.
    URD Asset Management- Process • CSU has approx. 4,500 URD assets (mostly padmount transformers) • CSU electric system is divided into 9 maintenance zones. • The maintenance zones with the older /risky URD assets are addressed first.
  • 6.
    URD Maintenance –YearlySchedule* Fiscal Year Maintenance Zones 2011-2012 7 (Pilot) 2012-2013 1 2014 – 2015 2 2015 – 2016 2,3 2016 – 2017 3 Maintenance Zones URD Transformers 1 419 2 376 3 494 4 548 5 676 6 1240 7 618 8 88 9 19 Total 4478 Annual average number of transformers: • Inspected and Refurbished - 250 • Replaced after inspection : 8 – 10 % The projected schedule may change based on factors such as the transformers to be replaced, refurbished etc.
  • 7.
    URD Asset Management- Process • Asset inspection identifies the following issues: • Corrosion • Oil leaks • Erosion affecting pad strength • Swollen elbows • Insect and /or wildlife infestation • Missing transformer ID numbers and cable tags • Missing fault indicators • Costs associated with inspection are considered O&M expenses.
  • 8.
    URD Asset Management– Process contd. What happens after inspection? • Based on the condition assessment one of the following actions are taken: – Action 1 : Refurbish the transformer by re- painting/re-tagging/clearing the infestation etc. – Action 2: Replace the transformer. • Costs associated with Action 1 and Action 2 are considered capital expenses.
  • 9.
  • 10.
  • 12.
  • 17.
  • 18.
    CSU Assets –Before and After Single Phase Transformer (Before) CSU 1 Phase Transformer (After)
  • 20.
    CSU Switchgear -Before and After
  • 21.
    CSU Assets –Before and After 3 Phase Transformer (Before) 3 Phase Transformer (After)
  • 22.
    URD Asset Management– Improvements Impact on design/equipment standards: • Based on the inspection data feedback CSU adopted the usage of thicker transformer pads. • Use of padmount transformers that use better quality stainless steel . • Increase the number of assets to be inspected from 250 to 500. – This would enable us to complete the entire system in 10 years.
  • 23.