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Prepared for the CalAPA meeting
By Dr. R. Gary Hicks P.E.
CP2 Center, CSU Chico
April 15, 2015
 The favorable or prosperous termination of
attempts or endeavors; the accomplishment
of one's goals.
 Attainment of wealth, position, honors, or the
like.
 Performance or achievement that is marked
by success, as by the attainment of honors.
 Person or thing that has had success, as
measured by attainment of goals, wealth, etc.
4/18/2015 2
 Agency
◦ Success is a project
that meet’s users
expectations
◦ Success is a project
where the public is
satisfied and no
complaints occur
 Contractor
◦ Success is a project
done on time with
no deductions
◦ Success is a project
that makes money
◦ Success is a project
that makes the
agency happy
4/18/2015 3
 Concept
 Treatments
 Benefits
 Challenges
 Road Ahead
 Conclusions and
Recommendations
4/18/2015 4
4/18/2015 5
 Sum of all activities to
provide and maintain
serviceable roadways
 Includes
◦ Corrective & Preventive
Maintenance
◦ Minor rehabilitation
 Does not include
◦ Reactive maintenance
◦ Major rehabilitation or
reconstruction
4/18/2015 6
4/18/2015 7
Right Treatment
Right Pavement
Right Time
Also needs to be designed and constructed in the right way
 Pavement preservation treatments can extend
existing pavement life by 2 to 7 years or
more
 Minimum costs compared to rehabilitation
 In many cases, maintenance can be repeated
multiple times for added pavement life
◦ Fog seals every 2-3 years
◦ Chip seals every 3-7 years
◦ Thin blankets every 5-10 years
 Major rehabilitation takes place at 20 years of
service instead of 12 years of service
4/18/2015 8
4/18/2015 9
Excellent
Failed
Time or Traffic
Condition $1 to $5/yd2
Pavement preservation
$5 to $70/yd2
Rehabilitation or
reconstruction
 Crack Sealing
 Fog seals
 Chip seals
 Scrub seals
 Slurry surfacings
 Cape seals (also 3
layer systems)
 Thin HMA overlays
 In-place recycling
(CIR and HIR)
4/18/2015 10
 Purpose- enriches dry pavement
surfaces, reduces raveling, and
locks in chips on chip seals (flush
coat)
 Materials- generally diluted
asphalt emulsions or a specialty
product
 Design considerations-
application rate a function of
surface condition
 Construction- applied using a
distributor truck in diluted form
 Expected life - 1 to 3 years or
more
4/18/2015 11
 Using excess
emulsion for the
existing pavement
surface
 Placing in wet and/or
cool weather
 Over or under dilution
 Incompatible water
for dilution
 Skid issues
4/18/2015 12
 Purpose- waterproof the existing surface
and improve texture
 Materials- application of emulsions or hot
binders followed by crushed aggregate
 Design- application rates need to be
determined
 Construction-asphalt binder is applied
followed by aggregate and a flush coat
 Expected life- 5-7 years or more
4/18/2015 13
 Improper surface
preparation or placing on
poor pavements
 Applying in cool or wet
weather
 Using dirty rock
 Not accounting for new
patches or flushed surfaces
 Not taking traffic into
account
 Over spreading or under
spreading binder or
aggregate
4/18/2015 14
Loose Chips
Bleeding Streaking
4/18/2015 15
 Purpose- seals minor cracks, restores
surface texture, mitigates raveling
 Materials- a mixture of graded aggregate,
emulsion (generally polymer modified), and
setting agents
 Design- special mix design is needed
 Construction-applied using a slurry truck
with a spreader box
 Expected life- 5 to 7 years or more if
placed on sound pavements
4/18/2015 16
Type
I II III
Crack Filling
Fine Seal
General Seal
Medium-
Textured
Surface
Rough -
Textured
Surface
Parking Lots
Residential
Streets
Airfield Runway
Urban
Streets
Primary
Highways
4/18/2015 17
 Improper surface preparation or placing on unsound
pavements
 Placing in cool and/or wet weather
 Not following the a mix design or calibrating the
equipment
 Too much or too little additive
 Improper maintenance of spreader box and drag
 Adding too much water
 Not allowing enough cure time prior to traffic
 Inadequate QC or inspection testing
4/18/2015 18
 Purpose- seal the surface, fill minor wheel
ruts and surface irregularities, and can be
placed at night
 Materials- a mixture of graded aggregates,
polymer modified emulsion, and set
additives
 Design- requires a mix design to determine
the proportion of components
 Construction- applied using a special truck
mounted mixing/paving machine.
 Expected life-lasts 8-12 years depending
on the existing surface it is applied too
4/18/2015 19
4/18/2015 20
 Improper surface preparation or
placing on badly cracked pavements
 Not following the mix design
 Construction in wet weather
 Equipment not calibrated
 Poor workmanship, including too
much water in the mix
 Insufficient applications rate
 Inadequate QC and acceptance testing
4/18/2015 21
 Purpose- seal the surface and provide a
smooth hard wearing surface
 Materials- a chip seal followed by a slurry
seal
 Design considerations- mix designs for
both products
 Construction- application of a chip seal
followed by a slurry seal
 Expected life- 8-12 years or more
4/18/2015 22
Chip Seal Followed by a Slurry
Slurry
4/18/2015 23
Chip Seal
Slurry Seal
Finished Surface
4/18/2015 24
 Improper surface preparation
or placing on poor pavements
 Not following the mix designs
 Applying in cool and/or wet
weather
 Over application of binder in
either course
 Using conventional or
polymer modified chip seals
over cracked surfaces.
4/18/2015 25
 Types
◦ Conventional
◦ Polymer modified
asphalt
◦ Asphalt Rubber
◦ Terminal Blends
 Thickness of 25-
37.5 mm
 May be used with
warm mix additives
in cold weather
construction
 Improper surface
preparation or placing
on poor pavements
 Not following the mix
design
 Applying in cool and/or
wet weather
 Not achieving
compaction
 Mix Segregation
 Pavement funding
 Clearly documenting the benefits of
preservation
 Shifting from worst first to preserving good
pavements
 Getting agencies to perform proper strategy
selection
 Maintaining quality control and acceptance
testing
 Lack of performance related specifications for
most products
4/18/2015 28
 Structural design
◦ Not normally required
◦ But is it needed?
 Mix design
◦ Procedures need to be updated
◦ Lack of AASHTO/ASTM test standards
◦ Need for improved performance tests
 QC and acceptance testing
◦ Does not follow practices like for HMA
◦ Tests are not always performed on the preservation
treatment
Agency’s get what they inspect and test
4/18/2015 29
 Convincing the public that
preservation is a good
thing
 Getting agency’s
management to buy into
spending maintenance $
on good roads
 Understanding the effects
that various maintenance
strategies have on user
costs
 Understanding the safety
benefits of maintenance
treatments
4/18/2015 30
 Come a long way in the past 20+ years. Still
have much to do
 Preservation is now a common practice in
the USA
 Many agencies have established pavement
preservation programs
 Need to prevent early failures through
better QC/QA
4/18/2015 31
We need to fix the funding Issue
 Improving the technology for mix design
and performance testing for many of the
treatments
 Developing performance based specification
for these treatments that include PG binder
testing
 Providing continuous education on how to
place successful treatments
4/18/2015 32
rghicks@csuchico.edu
530-588-4446

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Pavement Preservation -- the Keys to Success

  • 1. Prepared for the CalAPA meeting By Dr. R. Gary Hicks P.E. CP2 Center, CSU Chico April 15, 2015
  • 2.  The favorable or prosperous termination of attempts or endeavors; the accomplishment of one's goals.  Attainment of wealth, position, honors, or the like.  Performance or achievement that is marked by success, as by the attainment of honors.  Person or thing that has had success, as measured by attainment of goals, wealth, etc. 4/18/2015 2
  • 3.  Agency ◦ Success is a project that meet’s users expectations ◦ Success is a project where the public is satisfied and no complaints occur  Contractor ◦ Success is a project done on time with no deductions ◦ Success is a project that makes money ◦ Success is a project that makes the agency happy 4/18/2015 3
  • 4.  Concept  Treatments  Benefits  Challenges  Road Ahead  Conclusions and Recommendations 4/18/2015 4
  • 6.  Sum of all activities to provide and maintain serviceable roadways  Includes ◦ Corrective & Preventive Maintenance ◦ Minor rehabilitation  Does not include ◦ Reactive maintenance ◦ Major rehabilitation or reconstruction 4/18/2015 6
  • 7. 4/18/2015 7 Right Treatment Right Pavement Right Time Also needs to be designed and constructed in the right way
  • 8.  Pavement preservation treatments can extend existing pavement life by 2 to 7 years or more  Minimum costs compared to rehabilitation  In many cases, maintenance can be repeated multiple times for added pavement life ◦ Fog seals every 2-3 years ◦ Chip seals every 3-7 years ◦ Thin blankets every 5-10 years  Major rehabilitation takes place at 20 years of service instead of 12 years of service 4/18/2015 8
  • 9. 4/18/2015 9 Excellent Failed Time or Traffic Condition $1 to $5/yd2 Pavement preservation $5 to $70/yd2 Rehabilitation or reconstruction
  • 10.  Crack Sealing  Fog seals  Chip seals  Scrub seals  Slurry surfacings  Cape seals (also 3 layer systems)  Thin HMA overlays  In-place recycling (CIR and HIR) 4/18/2015 10
  • 11.  Purpose- enriches dry pavement surfaces, reduces raveling, and locks in chips on chip seals (flush coat)  Materials- generally diluted asphalt emulsions or a specialty product  Design considerations- application rate a function of surface condition  Construction- applied using a distributor truck in diluted form  Expected life - 1 to 3 years or more 4/18/2015 11
  • 12.  Using excess emulsion for the existing pavement surface  Placing in wet and/or cool weather  Over or under dilution  Incompatible water for dilution  Skid issues 4/18/2015 12
  • 13.  Purpose- waterproof the existing surface and improve texture  Materials- application of emulsions or hot binders followed by crushed aggregate  Design- application rates need to be determined  Construction-asphalt binder is applied followed by aggregate and a flush coat  Expected life- 5-7 years or more 4/18/2015 13
  • 14.  Improper surface preparation or placing on poor pavements  Applying in cool or wet weather  Using dirty rock  Not accounting for new patches or flushed surfaces  Not taking traffic into account  Over spreading or under spreading binder or aggregate 4/18/2015 14
  • 16.  Purpose- seals minor cracks, restores surface texture, mitigates raveling  Materials- a mixture of graded aggregate, emulsion (generally polymer modified), and setting agents  Design- special mix design is needed  Construction-applied using a slurry truck with a spreader box  Expected life- 5 to 7 years or more if placed on sound pavements 4/18/2015 16
  • 17. Type I II III Crack Filling Fine Seal General Seal Medium- Textured Surface Rough - Textured Surface Parking Lots Residential Streets Airfield Runway Urban Streets Primary Highways 4/18/2015 17
  • 18.  Improper surface preparation or placing on unsound pavements  Placing in cool and/or wet weather  Not following the a mix design or calibrating the equipment  Too much or too little additive  Improper maintenance of spreader box and drag  Adding too much water  Not allowing enough cure time prior to traffic  Inadequate QC or inspection testing 4/18/2015 18
  • 19.  Purpose- seal the surface, fill minor wheel ruts and surface irregularities, and can be placed at night  Materials- a mixture of graded aggregates, polymer modified emulsion, and set additives  Design- requires a mix design to determine the proportion of components  Construction- applied using a special truck mounted mixing/paving machine.  Expected life-lasts 8-12 years depending on the existing surface it is applied too 4/18/2015 19
  • 21.  Improper surface preparation or placing on badly cracked pavements  Not following the mix design  Construction in wet weather  Equipment not calibrated  Poor workmanship, including too much water in the mix  Insufficient applications rate  Inadequate QC and acceptance testing 4/18/2015 21
  • 22.  Purpose- seal the surface and provide a smooth hard wearing surface  Materials- a chip seal followed by a slurry seal  Design considerations- mix designs for both products  Construction- application of a chip seal followed by a slurry seal  Expected life- 8-12 years or more 4/18/2015 22
  • 23. Chip Seal Followed by a Slurry Slurry 4/18/2015 23
  • 24. Chip Seal Slurry Seal Finished Surface 4/18/2015 24
  • 25.  Improper surface preparation or placing on poor pavements  Not following the mix designs  Applying in cool and/or wet weather  Over application of binder in either course  Using conventional or polymer modified chip seals over cracked surfaces. 4/18/2015 25
  • 26.  Types ◦ Conventional ◦ Polymer modified asphalt ◦ Asphalt Rubber ◦ Terminal Blends  Thickness of 25- 37.5 mm  May be used with warm mix additives in cold weather construction
  • 27.  Improper surface preparation or placing on poor pavements  Not following the mix design  Applying in cool and/or wet weather  Not achieving compaction  Mix Segregation
  • 28.  Pavement funding  Clearly documenting the benefits of preservation  Shifting from worst first to preserving good pavements  Getting agencies to perform proper strategy selection  Maintaining quality control and acceptance testing  Lack of performance related specifications for most products 4/18/2015 28
  • 29.  Structural design ◦ Not normally required ◦ But is it needed?  Mix design ◦ Procedures need to be updated ◦ Lack of AASHTO/ASTM test standards ◦ Need for improved performance tests  QC and acceptance testing ◦ Does not follow practices like for HMA ◦ Tests are not always performed on the preservation treatment Agency’s get what they inspect and test 4/18/2015 29
  • 30.  Convincing the public that preservation is a good thing  Getting agency’s management to buy into spending maintenance $ on good roads  Understanding the effects that various maintenance strategies have on user costs  Understanding the safety benefits of maintenance treatments 4/18/2015 30
  • 31.  Come a long way in the past 20+ years. Still have much to do  Preservation is now a common practice in the USA  Many agencies have established pavement preservation programs  Need to prevent early failures through better QC/QA 4/18/2015 31 We need to fix the funding Issue
  • 32.  Improving the technology for mix design and performance testing for many of the treatments  Developing performance based specification for these treatments that include PG binder testing  Providing continuous education on how to place successful treatments 4/18/2015 32