The document is a brochure from Envision Plastics & Design that describes their services for custom plastic enclosure fabrication without traditional molds. They offer digital printing, various material options, value-added services like assembly and EMI coating, and their digital printing capabilities allow for full-color graphics and logos to be added to enclosures. A quote is included from a satisfied customer who was able to create a lightweight, customized smart card enclosure using Envision's services.

1. Envision Plastics & Design • 3513 Commerce Blvd • White Bear Lake, MN 55110
ph: (651) 765-6738 • envplastics.com
Other custom products fabricated by Envision

2. Digital Printing
Radius Counterbores
Molded Boss with
4-40 Brass insert.
Tongue
Bonding
Grooves
3mm Grey ABS
10mm Black ABS
Back Printing
on a Clear
Polycarbonate
Plate
Envision
Envision
Envision
Vanity Grooves
Aluminum Diveders bonded
in Place with 2 Part Epoxy.
1mm Radius around
all Edges.
Removable Cover
Removable
Backplate
Items are welded together
with an ABS Solvent, in Tongue
and Groove Joints.
Countersunk Holes
for Flat Head Screws
Assembled Unit
1234_AA
REVISIONS
ZONE REV.
DESCRIPTION
DATE APPROVED
D
C
B
A
A
B
C
D
CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE SIZE DWG. NO.
B SHEET OF
REV.
ABS Enclosure
DATE
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
FRACTIONS DECIMALS ANGLES
+/- 1/32 .XX +/- .02 +/- 1
.XXX +/- .010
DO NOT SCALE DRAWING
APPLICATION
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
123456-000
1
1 1
ENVISION PLASTICS & DESIGN
ENVISION KB #
NOTES
MAT'L:1.
FINISH:2.
SEE CAD DATABASE FOR UNSPECIFIED DIMENSIONS
3.
3mm AND 4mm ABS
Santex Texture, HB rated
“When we decided to use Envision Plastics for our smart card development enclosure it
seemed like the only real solution. We were struggling with earlier versions that were too
heavy for our technicians to put into a suitcase. Envision’s manufacturing process allowed
me to create a design that is lightweight and cosmetically pleasing. We were able to use
their digital printing capabilities to designate connector receptacles and front panel
information. The team was great to work with!” -Gary
FROM CONCEPT…
…TO REALITY!
• The No Molds Required Technology
allows us to design and fabricate your plastic
enclosure without the need for upfront
tooling costs.
• Custom plastic enclosures are produced at an
economical price point for those requiring
just a couple of plastic enclosures or several
thousand per year.
• Reduced lead-times against other forms of
manufacturing such as injection molding and
thermoforming.

3. Aluminum
Facers
Polyethylene Core
Coil-Coated Satin or
Brushed Metal Finishes
Types of Materials Used:
• PC/ABS
• ABS/PVC
• High Impact Polystyrene (HIPS)
• Polycarbonate
• Acrylic
• Kydex
• Foam Core (Komatex, Sintra)
• ACM – Aluminum Composite Material
(Dibond)
Additional Services:
• Custom Design
• EMI Coating (Nickel, Copper)
• Paint
• Assembly
• Screen Printing
• Digital Printing
Material Grades:
• Rohs Compliant
• UL Listed (94 HB, 94 VO)
• UV Resistant/Weatherable
• Conductive
• Mar Resistant
Since every plastic enclosure is unique
to its application, we use various types,
colors, textures, thicknesses, and
grades of materials. We can fit your
plastic enclosure needs with material
stocked here at Envision, from our
distributors, or custom manufactured
to your specification by our
extrusion partners.
MATERIALS value-add
services
Aluminum Composite Material
Envision offers several value-add
services to enhance your product
development experience, product
functionality, and final appearance.

4. Digital printing offers
several advantages
vs. Labels
• Recesses to support a label are not needed
• Better adherence than a label which can get
picked off
• No secondary application of a label, product
comes in complete
vs. Screen Printing
• No screen tooling is necessary
• Image is crisper and finer details are possible
• Often has better adhesion to the plastic material
• Full color printing available without the hassle of
multiple screens or registration problems
• Digital printing is possible on rough
texture materials
Envision Plastics’digital printing capability allows for the
addition of graphics, logos, slogans, and other product
markings. The UV printing process allows for quick drying
and full color printing which is superior to other forms of
cosmetic enhancements. Printing can be done on a variety
of materials using ink from the CMYK color system.
DIGITAL PRINTING

5. Envision Plastics & Design • 3513 Commerce Blvd • White Bear Lake, MN 55110
ph: (651) 765-6738 • envplastics.com
Other custom products fabricated by Envision