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BIOPROCESS ENGINEERING
PRESSURE MEASURMENT
AND CONTROL IN
BIOREACTOR
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 1
PRESSURE MEASUREMENT:
• Pressure is a crucial measurement must be made
when operating many processes.
• Industrial and lab equipment are designed to
withstand a specified work pressure.
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 2
Why we need to measure the pressure ?
•In fermenter pressure influence the solubility
of gases and contribute to the maintenance
of sterility when positive pressure is present
•Factor of safety
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 3
Pressure measuring instruments:
•Bourdon tube pressure gauge
•Diaphragm-type pressure sensor
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 4
Bourdon tube pressure gauge:
•One of the standard pressure measuring
sensor
•Used as direct indicating gauge
•Relatively inexpensive
•Used for measuring the gauge pressure of
both gaseous and liquid fluids
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 5
Construction and working:
• The partial coil has an elliptical cross-
section (A-A) which tends to become
circular with increasing pressure
• Because of the difference between the
internal and external radii
• Connected to fixed socket
• Pinion movements which actuates an
indicator pointer
Fig 1 : Bourdon tube pressure gauge
Courtesy: principles of fermentation technology, P.F.
STANBURY A.WHITAKAR S.J. HALL
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 6
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 7
Construction of bourdon tube pressure gauge
Different type of coils:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 8
Diaphragm-type pressure sensor:
• Diaphragm pressure sensor is used for low pressure
measurement
• They cover 10mbar to 40bar
• When a vessel or pipe is to be operate under a aseptic
condition a diaphragm pressure gauge is used
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 9
Construction of diaphragm:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 10
Working of diaphragm:
•Changes in the pressure causes the movement of
the diaphragm capsule
•The movements are monitored by a
mechanically levered pointer
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 11
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 12
Working and difference between bourdon and diaphragm
Pressure control:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 13
Why we should control pressure inside the fermenter?
• Different working pressure are required in different
parts of a fermentation plant
• During normal operation a positive head pressure of
1.2 atmospheres is maintained in a fermenter to assist
in the maintenance of aseptic conditions.
• This pressure will obviously raised during a steam
sterilization
Controlling
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 14
•The correct pressure is maintained in the
different components should be maintained by,
regulatory valves controlled by associated
pressure gauge
Pressure control valves:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 15
1. Pressure reduction valve.
2. Pressure retaining valve.
Pressure-reduction valves
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 16
• Pressure reduction valves are incorporated into
pipelines when it is necessary to reduce from higher
pressure to a lower pressure
• Able to maintain the lower pressure in the downstream
side within defined limits irrespective of changes in
the inlet pressure or changes in demand for gas, stream
or water
Pressure-retaining valves:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 17
• It maintain the pressure in the pipeline upstream of
itself, and the value of itself, and the valve is designed
to open with a rising upstream pressure.
• It is constructed with a reverse action of the pressure
reduction valve
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 18
Pressure-reduction valve
Difference between temperature measurement
and pressure measurement:
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 19
References
14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 20
• Principles of fermentation technology, P.F. STANBURYA.WHITAKAR
S.J. HALL
• https://youtu.be/r6qskzx1imM
• Courtesy: Bermad water technology(720 ES Pressure Reduction valve
operation).
• https://youtu.be/UTEQ8cKHKJI
• Courtesy: Basic engineering (construction of bourdon tube pressure gauge
animation)
• https://youtu.be/b70uwtUaGs8
• https://youtu.be/JnPSeEW-EeA
• Courtesy: WIKA GROUP (pressure gauge working)
Thank you!
Presented by:
Aysvarya .G (117011101277)
Bala Murugan .k (117012101279)
Bavithra .C (117011101280)
3RD year B.Tech Biotechnology, PMIST.
14-09-2019
DEPARTMENT OF BIOTECHNOLOGY
(BIOPROCESS ENGINEERING)
21

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Bioprocess engineering pressure measurement and control

  • 1. BIOPROCESS ENGINEERING PRESSURE MEASURMENT AND CONTROL IN BIOREACTOR 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 1
  • 2. PRESSURE MEASUREMENT: • Pressure is a crucial measurement must be made when operating many processes. • Industrial and lab equipment are designed to withstand a specified work pressure. 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 2
  • 3. Why we need to measure the pressure ? •In fermenter pressure influence the solubility of gases and contribute to the maintenance of sterility when positive pressure is present •Factor of safety 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 3
  • 4. Pressure measuring instruments: •Bourdon tube pressure gauge •Diaphragm-type pressure sensor 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 4
  • 5. Bourdon tube pressure gauge: •One of the standard pressure measuring sensor •Used as direct indicating gauge •Relatively inexpensive •Used for measuring the gauge pressure of both gaseous and liquid fluids 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 5
  • 6. Construction and working: • The partial coil has an elliptical cross- section (A-A) which tends to become circular with increasing pressure • Because of the difference between the internal and external radii • Connected to fixed socket • Pinion movements which actuates an indicator pointer Fig 1 : Bourdon tube pressure gauge Courtesy: principles of fermentation technology, P.F. STANBURY A.WHITAKAR S.J. HALL 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 6
  • 7. 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 7 Construction of bourdon tube pressure gauge
  • 8. Different type of coils: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 8
  • 9. Diaphragm-type pressure sensor: • Diaphragm pressure sensor is used for low pressure measurement • They cover 10mbar to 40bar • When a vessel or pipe is to be operate under a aseptic condition a diaphragm pressure gauge is used 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 9
  • 10. Construction of diaphragm: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 10
  • 11. Working of diaphragm: •Changes in the pressure causes the movement of the diaphragm capsule •The movements are monitored by a mechanically levered pointer 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 11
  • 12. 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 12 Working and difference between bourdon and diaphragm
  • 13. Pressure control: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 13 Why we should control pressure inside the fermenter? • Different working pressure are required in different parts of a fermentation plant • During normal operation a positive head pressure of 1.2 atmospheres is maintained in a fermenter to assist in the maintenance of aseptic conditions. • This pressure will obviously raised during a steam sterilization
  • 14. Controlling 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 14 •The correct pressure is maintained in the different components should be maintained by, regulatory valves controlled by associated pressure gauge
  • 15. Pressure control valves: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 15 1. Pressure reduction valve. 2. Pressure retaining valve.
  • 16. Pressure-reduction valves 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 16 • Pressure reduction valves are incorporated into pipelines when it is necessary to reduce from higher pressure to a lower pressure • Able to maintain the lower pressure in the downstream side within defined limits irrespective of changes in the inlet pressure or changes in demand for gas, stream or water
  • 17. Pressure-retaining valves: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 17 • It maintain the pressure in the pipeline upstream of itself, and the value of itself, and the valve is designed to open with a rising upstream pressure. • It is constructed with a reverse action of the pressure reduction valve
  • 18. 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 18 Pressure-reduction valve
  • 19. Difference between temperature measurement and pressure measurement: 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 19
  • 20. References 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 20 • Principles of fermentation technology, P.F. STANBURYA.WHITAKAR S.J. HALL • https://youtu.be/r6qskzx1imM • Courtesy: Bermad water technology(720 ES Pressure Reduction valve operation). • https://youtu.be/UTEQ8cKHKJI • Courtesy: Basic engineering (construction of bourdon tube pressure gauge animation) • https://youtu.be/b70uwtUaGs8 • https://youtu.be/JnPSeEW-EeA • Courtesy: WIKA GROUP (pressure gauge working)
  • 21. Thank you! Presented by: Aysvarya .G (117011101277) Bala Murugan .k (117012101279) Bavithra .C (117011101280) 3RD year B.Tech Biotechnology, PMIST. 14-09-2019 DEPARTMENT OF BIOTECHNOLOGY (BIOPROCESS ENGINEERING) 21