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Marine engineering research

Sir Joseph Swan Institute for
       Energy Research
     Newcastle University

           Rikard Mikalsen
          26 January 2010
       Santiago de Compostela
Sustainable Power Research Group
          Led by Professor Tony Roskilly.
         ~14 research/technical staff, ~7 PhD students.
      Key research areas:
         Engine condition monitoring and fault diagnostics.
         Marine robotics and control.
         Alternative heat engines / refrigeration cycles.
         Alternative fuels.
         Combined heat and power / tri­generation.
         Modelling and simulation of complex systems.
HISMAR project
   Hull Identification System for Marine Autonomous Robotics.
                                  Funded through EU FP6; 10 
                                     partners; led by Newcastle.
                                  Inspects and cleans ship hull.
                                  Optical positioning and navigation 
                                     system.
                                  Magnetic attachment and landmark 
                                    detection for position tracking 
                                    and hull integrity analysis.
Further information: 
  www.hismar.eu                   Currently at commercialisation 
                                     stage.
Engine condition monitoring
              Condition monitoring; 
                operational optimisation; 
                emissions control.
              Thermal overload prediction in 
                 large marine engines.
              Monitoring and detection of 
                cylinder liner scuffing.
              Influence on ambient conditions 
                 on engine performance.
Alternative fuels
     Biodiesel and bio­oil engine operation.
     Efficiency and emissions testing.
     Combustion modelling validation.
     Injection properties; viscosity control.
     Small marine craft trials carried out.
     Dual fuel operation: improve combustion 
       of low­quality fuels by gas injection.
     New experimental facility funded by 
       Carbon Connections.
Dual fuel CHP facility
Dual fuel CHP facility
Dual fuel CHP facility
Dual fuel CHP facility
Dual fuel CHP facility
Hydrogen-fuelled CI engine
      Low emissions: no CO, CO2, HC; very low NOx.
      Fast combustion: high thermal efficiency.
      Both direct injection and homogeneous charge 
         compression ignition (HCCI) systems developed 
         and tested.
Novel engine/refrigeration cycles
Reciprocating Joule cycle concept
                        Recuperated Joule (gas turbine) 
                           thermodynamic cycle with 
                           reciprocating compressor and 
                           expander.
                        Continuous, external combustion    
                           → low emissions; fuel flexible.
                        Efficiency advantages in small scale: 
                           suitable for micro­CHP systems.
Refrigeration cycles
    Expertise in ab­/adsorbtion refrigeration cycles.
    New cycles / configurations; applications in e.g. fishing 
       vessels.

Miller cycle engines
                       Over­expanded engine: utilises energy 
                          normally lost to exhaust gases.
                       Efficiency improvements particularly at low 
                          compression ratios.
                       Can be used to reduce emissions (NOx).
Free-piston engines

                           Linear, “crankless” engine.
                           Simple; compact; low 
                              mechanical losses.
                           High­pressure operation 
                              possible: no load­carrying 
                              bearings.
                           Variable compression ratio.
Further information:       Modular; flexible engine layout.
  www.free­piston.eu
Free-piston engines
   No crank system → very low frictional losses.
   Lower lubrication requirements; reduced wear.
   Low ignition timing requirements → suitable for HCCI.
   Challenge: piston motion control (load changes and cycle­to­
     cycle variations).  
Other ongoing projects
Bio­fuel micro­trigeneration with cryogenic energy storage.
   UK­China collaboration (Leeds, Ulster, Shanghai Jiaotong, Guangxi, ...).
   Funded by EPSRC (£1.1M)
Thermal management of industrial processes
   Major industrial companies involved (Alstom, BP Chem., Corus, Pfizer).
   Research project and network funded by EPSRC (>£1M).
Pose2idon: Power Optimised Ship
   EU FP7 funded; led by BMT Defence Services Ltd.
   Life cycle analysis; environmental impact assessment.
Recent publications
   Roskilly, A.P, Nanda, S.K, Wang, Y.D, Chirkowski, J. The performance and the gaseous emissions of two 
       small marine craft diesel engines fuelled with biodiesel. Applied Thermal Engineering 2008; 28:872­880.

   Huang JC, Wang YD, Roskilly AP et al. Experimental investigation on the performance and emissions of a 
       diesel engine fuelled with ethanol­diesel blends. Applied Thermal Engineering 2009; 29:2484­2490.

   Wang YD, Roskilly AP, Huang Y. Trigeneration Integrated with Absorption Enhanced Reforming of Lignite 
      and Biomass. Fuel 2009, 88(10), 2004­2010.

   Nanda, S.K, Roskilly, A.P. Performance monitoring of slow­speed diesel engines by dynamic exhaust gas 
       measurement and oxygen concentration measurement of blow down exhaust gas. 25th CIMAC World 
       Congress on Combustion Engine Technology 2007. Vienna.
   Gomes Antunes J.M., Mikalsen R., Roskilly A.P. An investigation of hydrogen fuelled HCCI engine 
      performance and operation. International Journal of Hydrogen Energy, 2008; 33:5823­5828.

   Gomes Antunes J.M., Mikalsen R., Roskilly A.P. An experimental study of a direct injection compression 
      ignition hydrogen engine. International Journal of Hydrogen Energy, 2009; 34:6516­6522.

   Mikalsen R., Wang Y.D., Roskilly A.P. A comparison of Miller and Otto cycle natural gas engines for small 
       scale CHP applications. Applied Energy, 2009; 86:922­927.
Recent publications
   Wang YD, Lin L, Zeng S, Roskilly AP, et al. Application of the Miller cycle to reduce NOx emissions from 
      petrol engines. Applied Energy 2008, Volume 85(Issue 6), Pages 463­474.

   Wang YD, Lin L, Roskilly AP, et al. An analytic study of applying Miller cycle to reduce NOx emission from 
      petrol engine. Applied Thermal Engineering 2007, 27(11­12), 1779­1789.

   Tunwattana N, Roskilly AP, Norman RA. Investigations into the effects of illumination and acceleration on 
       opitcal mouse sensors as contact­free 2D measurement devices. Sensors and Actuators A, 2009; 149:87­92.

   Mikalsen R., Roskilly A.P. A computational study of free­piston diesel engine combustion.  Applied Energy, 
       2009; 86:1136­1143.
   Mikalsen R., Roskilly A.P. Coupled dynamic­­multidimensional modelling of free­piston engine combustion.  
       Applied Energy, 2009; 86:89­95.
   Mikalsen R., Roskilly A.P. The control of a free­piston engine generator. Applied Energy, 2010; 87:1273­1287.

   Mikalsen R., Jones E., Roskilly A.P. Predictive piston motion control in a free­piston internal combustion 
       engine. In press:  Applied Energy, 2010.

          For a full list, please see www.ncl.ac.uk/energy.
Thank you.

      Rikard Mikalsen
Sir Joseph Swan Institute for 
       Energy Research
   Newcastle University
   www.ncl.ac.uk/energy

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D. Rikard Mikalsen University of Newcastle

  • 1. Marine engineering research Sir Joseph Swan Institute for Energy Research Newcastle University Rikard Mikalsen 26 January 2010 Santiago de Compostela
  • 2. Sustainable Power Research Group   Led by Professor Tony Roskilly.  ~14 research/technical staff, ~7 PhD students. Key research areas:  Engine condition monitoring and fault diagnostics.  Marine robotics and control.  Alternative heat engines / refrigeration cycles.  Alternative fuels.  Combined heat and power / tri­generation.  Modelling and simulation of complex systems.
  • 3. HISMAR project  Hull Identification System for Marine Autonomous Robotics.  Funded through EU FP6; 10  partners; led by Newcastle.  Inspects and cleans ship hull.  Optical positioning and navigation  system.  Magnetic attachment and landmark  detection for position tracking  and hull integrity analysis. Further information:  www.hismar.eu  Currently at commercialisation  stage.
  • 4. Engine condition monitoring  Condition monitoring;  operational optimisation;  emissions control.  Thermal overload prediction in  large marine engines.  Monitoring and detection of  cylinder liner scuffing.  Influence on ambient conditions  on engine performance.
  • 5. Alternative fuels  Biodiesel and bio­oil engine operation.  Efficiency and emissions testing.  Combustion modelling validation.  Injection properties; viscosity control.  Small marine craft trials carried out.  Dual fuel operation: improve combustion  of low­quality fuels by gas injection.  New experimental facility funded by  Carbon Connections.
  • 6. Dual fuel CHP facility
  • 7. Dual fuel CHP facility
  • 8. Dual fuel CHP facility
  • 9. Dual fuel CHP facility
  • 10. Dual fuel CHP facility
  • 11. Hydrogen-fuelled CI engine  Low emissions: no CO, CO2, HC; very low NOx.  Fast combustion: high thermal efficiency.  Both direct injection and homogeneous charge  compression ignition (HCCI) systems developed  and tested.
  • 12. Novel engine/refrigeration cycles Reciprocating Joule cycle concept  Recuperated Joule (gas turbine)  thermodynamic cycle with  reciprocating compressor and  expander.  Continuous, external combustion     → low emissions; fuel flexible.  Efficiency advantages in small scale:  suitable for micro­CHP systems.
  • 13. Refrigeration cycles  Expertise in ab­/adsorbtion refrigeration cycles.  New cycles / configurations; applications in e.g. fishing  vessels. Miller cycle engines  Over­expanded engine: utilises energy  normally lost to exhaust gases.  Efficiency improvements particularly at low  compression ratios.  Can be used to reduce emissions (NOx).
  • 14. Free-piston engines  Linear, “crankless” engine.  Simple; compact; low  mechanical losses.  High­pressure operation  possible: no load­carrying  bearings.  Variable compression ratio. Further information:   Modular; flexible engine layout. www.free­piston.eu
  • 15. Free-piston engines  No crank system → very low frictional losses.  Lower lubrication requirements; reduced wear.  Low ignition timing requirements → suitable for HCCI.  Challenge: piston motion control (load changes and cycle­to­ cycle variations).  
  • 16. Other ongoing projects Bio­fuel micro­trigeneration with cryogenic energy storage.  UK­China collaboration (Leeds, Ulster, Shanghai Jiaotong, Guangxi, ...).  Funded by EPSRC (£1.1M) Thermal management of industrial processes  Major industrial companies involved (Alstom, BP Chem., Corus, Pfizer).  Research project and network funded by EPSRC (>£1M). Pose2idon: Power Optimised Ship  EU FP7 funded; led by BMT Defence Services Ltd.  Life cycle analysis; environmental impact assessment.
  • 17. Recent publications  Roskilly, A.P, Nanda, S.K, Wang, Y.D, Chirkowski, J. The performance and the gaseous emissions of two  small marine craft diesel engines fuelled with biodiesel. Applied Thermal Engineering 2008; 28:872­880.  Huang JC, Wang YD, Roskilly AP et al. Experimental investigation on the performance and emissions of a  diesel engine fuelled with ethanol­diesel blends. Applied Thermal Engineering 2009; 29:2484­2490.  Wang YD, Roskilly AP, Huang Y. Trigeneration Integrated with Absorption Enhanced Reforming of Lignite  and Biomass. Fuel 2009, 88(10), 2004­2010.  Nanda, S.K, Roskilly, A.P. Performance monitoring of slow­speed diesel engines by dynamic exhaust gas  measurement and oxygen concentration measurement of blow down exhaust gas. 25th CIMAC World  Congress on Combustion Engine Technology 2007. Vienna.  Gomes Antunes J.M., Mikalsen R., Roskilly A.P. An investigation of hydrogen fuelled HCCI engine  performance and operation. International Journal of Hydrogen Energy, 2008; 33:5823­5828.  Gomes Antunes J.M., Mikalsen R., Roskilly A.P. An experimental study of a direct injection compression  ignition hydrogen engine. International Journal of Hydrogen Energy, 2009; 34:6516­6522.  Mikalsen R., Wang Y.D., Roskilly A.P. A comparison of Miller and Otto cycle natural gas engines for small  scale CHP applications. Applied Energy, 2009; 86:922­927.
  • 18. Recent publications  Wang YD, Lin L, Zeng S, Roskilly AP, et al. Application of the Miller cycle to reduce NOx emissions from  petrol engines. Applied Energy 2008, Volume 85(Issue 6), Pages 463­474.  Wang YD, Lin L, Roskilly AP, et al. An analytic study of applying Miller cycle to reduce NOx emission from  petrol engine. Applied Thermal Engineering 2007, 27(11­12), 1779­1789.  Tunwattana N, Roskilly AP, Norman RA. Investigations into the effects of illumination and acceleration on  opitcal mouse sensors as contact­free 2D measurement devices. Sensors and Actuators A, 2009; 149:87­92.  Mikalsen R., Roskilly A.P. A computational study of free­piston diesel engine combustion.  Applied Energy,  2009; 86:1136­1143.  Mikalsen R., Roskilly A.P. Coupled dynamic­­multidimensional modelling of free­piston engine combustion.   Applied Energy, 2009; 86:89­95.  Mikalsen R., Roskilly A.P. The control of a free­piston engine generator. Applied Energy, 2010; 87:1273­1287.  Mikalsen R., Jones E., Roskilly A.P. Predictive piston motion control in a free­piston internal combustion  engine. In press:  Applied Energy, 2010.           For a full list, please see www.ncl.ac.uk/energy.
  • 19. Thank you. Rikard Mikalsen Sir Joseph Swan Institute for  Energy Research Newcastle University www.ncl.ac.uk/energy