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Makerspaces and Prototyping
EHS for Cool Equipment and Cool Spaces
EHSxTech Workshop – April 2017
0
Julia Cabral
Global EHS Manager
You’re doing what?!
Lessons Learned in Making Safety Programs for a
Creative Environment
Julia Cabral
Autodesk Global EHS Manager
EHSxTech 2017
Autodesk Locations
Beyond the Autodesk Offices……..
Toronto 3d Print Shop
Boulder
Workshop Room
Lake Oswego
CNC Room
Pier 9 Workshop
1 Market 3d Print
Shop
FY 14 FY 15 FY 16
+
Neuchatel
Workshop
Room
Shanghai
3D Print
Shop
Israel 3D Print
Shop
Life Sciences
Workroom
Resin and
3d Printer
Lab
AR Lab
+
Robots
Boston
BUILD
Space
Data Centers and
Server Rooms
Maritime Activities
Moldflow Labs
Ember
product
+ +
Birmingham
+ Industrial
Field Work
FY 17
UAS
P9 Workshop facts…..
4 years old
909 P9 shop users 1398 global shop users
200+ Artists and Innovators in Residence
LEED platinum
2 recordable injuries, 0 lost time days, 0
violations
You’re doing what?
Let’s make it happen
Be transparent on
your thought process
and avoid fixed “rules”
© 2014 Autodesk
The Forklift Debate
Talk about the end
objectives and plan the
road to get there together
Shoparones
• 32 shop staff and volunteers
• Trained in first aid, CPR, AED, fire extinguisher, spill response, emergency
response/evacuation, Shoparone 101
Figure out who is
doing what
 General safety training
 Access
 Equipment installation
 Equipment safety training
 Guarding
 Risk Assessments and process review
 Safe practices-general and machine use
 Personal protective equipment
 Chemical storage
 Chemical approvals and documentation
 Chemical use
 Hazardous waste
 Air emissions
 Dust collection and ventilation
 Indoor air quality and user exposure assessments
 Fire prevention measures
 Fire safety systems
 Wastewater
 Noise levels
 Electrical systems
 Electrical work
 Gas cylinders
 Work area inspections
 Concern follow-up
 Incident recording and investigations
 Emergency response equipment and plan
 Storage
 Manual handling equipment
 Spill prevention and response
 Hazmat shipping or off-site movement
 Visitor safety
 3rd party users
 Facilities and shop contractors
 Special events involving the shop
 Emergency and equipment clearance
 General cleanliness
 Hand washing and surface cleanliness (hygiene)
Example: Tina is using an Ember 3D Printer
Gloves need to be
selected and kept
in stock
Secondary container labels need to be
ordered, users trained, and use enforced
Safety glasses need to be
stocked, cleaned, and
enforced
Machine must be
interlocked. New
machines need review.
Documented risk
assessment
required for each
activity
Hazard
Communication
Plan required and
SDS
management
(update every 3
years)
Print clean-up creates
hazardous waste that
needs a special container,
label, area signs, and
disposal
Equipment user needed training that must
be created and delivered to her in order to
get badge access granted by someone.
Ventilation needs for the room
from exposure assessment.
The fan must be maintained
and air flow checked
regularly.
Print removal
caused a cut
injury resulting in
stitches before!
Solution needed ,
communication
and
implementation of
solution, and then
check-in to make
sure hazard
doesn’t reappear
Room requires clean-
up weekly by users
driven by manager
plus quarterly safety
inspections .
Workshop dress code -closed
shoes needs to be enforced
Workshop Safety Budgeting & Program Responsibilities
EHS&S
• EHS Compliance and Risk Oversight
and Support
• Topic-Based Safety Training
(ERT, chemical, workshop, lab, spill response, waste, hazmat
transport)
• EHS Consulting Support
• Chemical Approval, Tracking, and
Reporting
• Written safety programs
• Project safety reviews
• Security
(staff, cameras, access control, radios)
• Ergonomics Assessments
• Emergency Supplies
• Policy development
Business Unit/Shop Manager
• Equipment-Based Training
• Equipment Maintenance
• Task-Based PPE
• User management and communication
• Machine Contractor Safety Oversight (or
in combination with facilities where there
is no trained workshop staff)
• Workshop Inspections and Clean-Up
• Machine or task safe practice
implementation
(tools, guards, etc.)
• Legal Interface for projects
Facilities
• Building Equipment
• Hazardous Waste
• Chemical Storage
• Visitor PPE
(i.e. safety glasses)
• Infrastructure Maintenance Contractor
Safety
• Ventilation systems
• Fire Safety
• Office Inspections and Clean-Up
• Permits
Build off-the shelf
solutions for the 95% and
review/support the other
5% case by case
General Workshop Safety Training
Equipment/Activity Based Training
Makerspace Safety Set-Up Checklists
Desktop FDM printer Desktop SLA printer Polyjet printer
Large format FDM
printer
Desktop wood
router
Laser cutter
Desktop metal CNC
machine
Small robot arm Soldering/electronics
Work with Risk/Legal/HR
to keep requirements
simple for end user
Unmanned Aircraft Systems (UAS)
Safety Program
#1 UAS Inventory (Legal, Risk Management)
#2 Insurance - general liability coverage (Risk Management)
#3 Landowner Consent - Access and Release Form (Legal)
#4 Pilot Certification (Chief Pilot, EH&S)
#5 UAS Safety and Operations Manual (Chief Pilot, Legal, EH&S)
#6 Lithium Battery Storage/Use/Transport Safety (EH&S)
#7 Monitoring Legislation (Gov’t Affairs)
Approach projects
requests with an open
mind.
That time we tattoo-ed a guy with a robot……
Spark ideas, connect
people, and bring extra
value to the people and
products you work with
Greener solutions for 3d printing
I. REPLACING THE PHOTOINITIATOR
Strategy A: Curcumin & Riboflavin
II. MODIFYING ACRYLATE-BASED RESINS
Strategy B: Triglycerides
Strategy C: Chitosan
III. pH PHOTOINITIATED RESINS
Strategy D: Calcite
Strategy E: Metal Ligand Complexes
Building Ops-EHS + Preventive Maintenance
Building Ops-EHS + Preventive Maintenance
Most importantly-have
fun and make things.
Autodesk, Netfabb, and the Autodesk logo are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective
holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document.
© 2017 Autodesk. All rights reserved.

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Makerspaces and Prototyping: EHS for Cool Equipment and Cool Spaces (EHSxTech 2017)

  • 1. Makerspaces and Prototyping EHS for Cool Equipment and Cool Spaces EHSxTech Workshop – April 2017 0 Julia Cabral Global EHS Manager
  • 2. You’re doing what?! Lessons Learned in Making Safety Programs for a Creative Environment Julia Cabral Autodesk Global EHS Manager EHSxTech 2017
  • 3.
  • 5. Beyond the Autodesk Offices…….. Toronto 3d Print Shop Boulder Workshop Room Lake Oswego CNC Room Pier 9 Workshop 1 Market 3d Print Shop FY 14 FY 15 FY 16 + Neuchatel Workshop Room Shanghai 3D Print Shop Israel 3D Print Shop Life Sciences Workroom Resin and 3d Printer Lab AR Lab + Robots Boston BUILD Space Data Centers and Server Rooms Maritime Activities Moldflow Labs Ember product + + Birmingham + Industrial Field Work FY 17 UAS
  • 6. P9 Workshop facts….. 4 years old 909 P9 shop users 1398 global shop users 200+ Artists and Innovators in Residence LEED platinum 2 recordable injuries, 0 lost time days, 0 violations
  • 7.
  • 9. Be transparent on your thought process and avoid fixed “rules”
  • 10. © 2014 Autodesk The Forklift Debate
  • 11. Talk about the end objectives and plan the road to get there together
  • 12. Shoparones • 32 shop staff and volunteers • Trained in first aid, CPR, AED, fire extinguisher, spill response, emergency response/evacuation, Shoparone 101
  • 13. Figure out who is doing what
  • 14.  General safety training  Access  Equipment installation  Equipment safety training  Guarding  Risk Assessments and process review  Safe practices-general and machine use  Personal protective equipment  Chemical storage  Chemical approvals and documentation  Chemical use  Hazardous waste  Air emissions  Dust collection and ventilation  Indoor air quality and user exposure assessments  Fire prevention measures  Fire safety systems  Wastewater  Noise levels  Electrical systems  Electrical work  Gas cylinders  Work area inspections  Concern follow-up  Incident recording and investigations  Emergency response equipment and plan  Storage  Manual handling equipment  Spill prevention and response  Hazmat shipping or off-site movement  Visitor safety  3rd party users  Facilities and shop contractors  Special events involving the shop  Emergency and equipment clearance  General cleanliness  Hand washing and surface cleanliness (hygiene) Example: Tina is using an Ember 3D Printer Gloves need to be selected and kept in stock Secondary container labels need to be ordered, users trained, and use enforced Safety glasses need to be stocked, cleaned, and enforced Machine must be interlocked. New machines need review. Documented risk assessment required for each activity Hazard Communication Plan required and SDS management (update every 3 years) Print clean-up creates hazardous waste that needs a special container, label, area signs, and disposal Equipment user needed training that must be created and delivered to her in order to get badge access granted by someone. Ventilation needs for the room from exposure assessment. The fan must be maintained and air flow checked regularly. Print removal caused a cut injury resulting in stitches before! Solution needed , communication and implementation of solution, and then check-in to make sure hazard doesn’t reappear Room requires clean- up weekly by users driven by manager plus quarterly safety inspections . Workshop dress code -closed shoes needs to be enforced
  • 15. Workshop Safety Budgeting & Program Responsibilities EHS&S • EHS Compliance and Risk Oversight and Support • Topic-Based Safety Training (ERT, chemical, workshop, lab, spill response, waste, hazmat transport) • EHS Consulting Support • Chemical Approval, Tracking, and Reporting • Written safety programs • Project safety reviews • Security (staff, cameras, access control, radios) • Ergonomics Assessments • Emergency Supplies • Policy development Business Unit/Shop Manager • Equipment-Based Training • Equipment Maintenance • Task-Based PPE • User management and communication • Machine Contractor Safety Oversight (or in combination with facilities where there is no trained workshop staff) • Workshop Inspections and Clean-Up • Machine or task safe practice implementation (tools, guards, etc.) • Legal Interface for projects Facilities • Building Equipment • Hazardous Waste • Chemical Storage • Visitor PPE (i.e. safety glasses) • Infrastructure Maintenance Contractor Safety • Ventilation systems • Fire Safety • Office Inspections and Clean-Up • Permits
  • 16. Build off-the shelf solutions for the 95% and review/support the other 5% case by case
  • 19. Makerspace Safety Set-Up Checklists Desktop FDM printer Desktop SLA printer Polyjet printer Large format FDM printer Desktop wood router Laser cutter Desktop metal CNC machine Small robot arm Soldering/electronics
  • 20. Work with Risk/Legal/HR to keep requirements simple for end user
  • 21. Unmanned Aircraft Systems (UAS) Safety Program #1 UAS Inventory (Legal, Risk Management) #2 Insurance - general liability coverage (Risk Management) #3 Landowner Consent - Access and Release Form (Legal) #4 Pilot Certification (Chief Pilot, EH&S) #5 UAS Safety and Operations Manual (Chief Pilot, Legal, EH&S) #6 Lithium Battery Storage/Use/Transport Safety (EH&S) #7 Monitoring Legislation (Gov’t Affairs)
  • 23. That time we tattoo-ed a guy with a robot……
  • 24. Spark ideas, connect people, and bring extra value to the people and products you work with
  • 25. Greener solutions for 3d printing I. REPLACING THE PHOTOINITIATOR Strategy A: Curcumin & Riboflavin II. MODIFYING ACRYLATE-BASED RESINS Strategy B: Triglycerides Strategy C: Chitosan III. pH PHOTOINITIATED RESINS Strategy D: Calcite Strategy E: Metal Ligand Complexes
  • 26. Building Ops-EHS + Preventive Maintenance
  • 27. Building Ops-EHS + Preventive Maintenance
  • 29.
  • 30. Autodesk, Netfabb, and the Autodesk logo are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document. © 2017 Autodesk. All rights reserved.