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Innovative Systems Design and Engineering www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research
73
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
Recycling of Bamboo (Bambusa vulgaris Schrad) Recovered from
Scaffold into Material for Furniture Production
†
Nureni Adedapo Adewole and Kabirat Omobolanle Bello
Department of Agricultural & Environmental Engineering, Faculty of Technology, University of Ibadan, Nigeria
†
Corresponding author contacts: an.adewole@mail.ui.edu.ng or dabukyo@yahoo.com ; +234 803 396 3707
Abstract
Interest is growing daily on the utilization of bamboo as a reliable supplement to wood in furniture production to
mitigate the scarcity of wood raw material supply. This study explored the viability of recycling bamboo
recovered from scaffold into intermediate raw material for indoor furniture production. Strips were processed
from the recovered Bambusa vulgaris Schrad and were subjected to conventional treatment methods with some
modification to simplify the treatment. The durability of the treated strip was evaluated in accordance with
ASTM D2017. A storage shelf was designed and fabricated using laminates made from the bamboo strips. The
diameter and wall thickness of the recovered bamboo culms ranges from 6.00cm -10.00cm and 10.00mm-
12.70mm respectively. The result shows that ordinary soaking of the strips in water for 3 weeks could make the
strips to be sufficiently resistant to termite attack but fairly resistant to powder post beetle. Application of
kerosene as a secondary treatment will make the resistance of the bamboo strip effective to powder post beetle.
A Complete-Knock-Down (CDK) Magazine shelf suitable for office use was fabricated using road side
carpentry workshop tools. This study was able to recycle Bambusa vulgaris recovered from scaffolding material
into suitable raw material input for the manufacturing of indoor furniture.
Keywords: Scaffolding-bamboo, Recycling Bambusa vulgaris, Strip treatment, CKD-Furniture manufacturing
1. Introduction
It is increasingly difficult to meet human demand for wood supply for diverse end uses in view of the alarming
shrinkage in its supply. There have been deliberate efforts to create supplement or alternative to wood whenever
possible from plastics, concrete, steel, aluminium amongst others. The provenance of these non-fibrous materials
for high environmental hazards, relatively low strength, high cost of procurement and processing, high
technological capacity requirement, need for specialized skill and power requirement were the bane of their
patronage in developing countries, especially Nigeria (Kumar and Gupta, 2008; Kumar, 2008; Adewole and
Olayiwola, 2011). But the un-ending dwindling in wood resource supply to wood based industry continue to
underscore the need to think beyond absolute reliance on wood. Meanwhile, some studies have confirmed the
effort by China to ameliorated wood scarcity via creation of suitable alternative from many renewable fibrous
materials in their locality (Zhang, 1995; Zhao and Yunshui, 2002; Zhong, 2002). The leading fibrous material
used is bamboo and the choice was strengthened because of its tremendous economic potential; excellent
mechanical, physical and chemical properties.
Apart from China, bamboo utilization as a supplement for wood in furniture industry appears to be gaining
marked interest in other Asian countries like Japan, Indian among others. The Asian exploit is thus spurring the
interest of researchers in many developing countries that are making efforts to harness the potential of bamboo in
their countries. In Nigeria for instance, deliberate efforts have been made to ascertain the commonest and
abundant distribution of bamboo in her locality. Reports by INBAR (2001), Onilude (2006) and Adewole and
Olayiwola (2011) affirm the wide availability and distribution of Bambusa vulgaris in Nigeria but quantitative
assessment is yet to be carried out. The Bambusa vulgaris Schrad is reported to be an open-clump type bamboo
species that matured between 3-4 years (Lam, 1998). The adequacy of strength, versatility and beauty in both
natural and finished states of Bambusa vulgaris had been investigated by Farrelly (1984); Janssen, (2000) and
Yan, (2008). The excellent properties shared by Bambusa vulgaris Schrad with wood is an indication of its
suitability for use in producing household items to enhance rural livelihood in a developing country like Nigeria.
Record has shown that it is indeed suitable for the production of innovative items for both commercial and
domestic use (Anon, 1990; Bansal and Zoolagud, 2002; Xiaobo, 2002; Adewole and Olayiwola, 2011).
However, its potential remains largely untapped in Nigeria despite its abundance. Knowledge gap on the means
of processing it into modern products may be largely responsible for this. Parts of the attributes of Bambusa
vulgaris is that its fiber is stiffer and stronger than most wood fiber while also attaining maturity in short time
(Zhong, 2002). These attributes would particularly present a significant solution to increasing shortage of useful
lumber in developing countries. Evidences has shown that bamboo use is still currently of a minor status in
Nigeria, as an item for shed making, fence construction, wall reinforcement, pole and furniture production (Plate
1). This uses is common in rural setting and users engaged bamboo mainly in round form without attracting
economic value.
Innovative Systems Design and Engineering
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Techn
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology
Aside rural use, the overriding use of
building construction. Bamboo attracts little economic value when used for
except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured
that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use
for scaffolding would still remain largely strong and fairly dried due to the duration of use, it will likely lend
itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends
to leverage on this advantage to manufacture an indoor furniture from bamboo recovered from scaffold use.
2. Materials and Method
Bambusa vulgaris culm recovered from the stock used in a construction site within the University of Ibadan,
Ibadan, Oyo State, Nigeria for scaffolding was proc
strips production from the recyclable bamboo. The modification done to the conventional method is by making 4
treatment schedule viz soaking in water at room temperature,
Soaked + kerosene. The soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy
of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to
moisture content range before laminating on locally fabricated jig to produce bamboo
material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that
load will be uniformly distributed with each
divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300
divider self weight can be obtained using
Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material
Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider
Density = Mass / Volume
Take Divider’s self weight = 0.996kg, total load= 309.96N, w=
Bending moment=
2871 (Online)
2nd International Conference on Engineering and Technology Research
74
published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology
Plate 1: Bamboo Reinforced Mud-wall
Source: Anon, 2012.
Aside rural use, the overriding use of Bambusa vulgaris in Nigeria is as scaffolding material during modern
ttracts little economic value when used for scaffolding
except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured
that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use
olding would still remain largely strong and fairly dried due to the duration of use, it will likely lend
itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends
anufacture an indoor furniture from bamboo recovered from scaffold use.
culm recovered from the stock used in a construction site within the University of Ibadan,
Ibadan, Oyo State, Nigeria for scaffolding was processed into strips. Plate 2 depicts the processes involved in the
strips production from the recyclable bamboo. The modification done to the conventional method is by making 4
treatment schedule viz soaking in water at room temperature, Soaked + 0.5%boric acid; Soaked +1.5%boric acid;
soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy
of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to
re content range before laminating on locally fabricated jig to produce bamboo-based intermediate raw
material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that
load will be uniformly distributed with each divider acting like a beam and the side panel being a column. If each
divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300
divider self weight can be obtained using
Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material
Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider
Density = Mass / Volume (Khurmi and Gupta, 2005
Take Divider’s self weight = 0.996kg, total load= 309.96N, w= / =
.
0.55
Bending moment= M (Khurmi and Gupta, 2005)
www.iiste.org
published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
in Nigeria is as scaffolding material during modern
scaffolding purpose in Nigerian
except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured
that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use
olding would still remain largely strong and fairly dried due to the duration of use, it will likely lend
itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends
anufacture an indoor furniture from bamboo recovered from scaffold use.
culm recovered from the stock used in a construction site within the University of Ibadan,
essed into strips. Plate 2 depicts the processes involved in the
strips production from the recyclable bamboo. The modification done to the conventional method is by making 4
cid; Soaked +1.5%boric acid;
soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy
of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to 12-14%
based intermediate raw
material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that
divider acting like a beam and the side panel being a column. If each
divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300- 400kg/m3
, the
Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material
Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider
Khurmi and Gupta, 2005) (i)
55 /
) (ii)
Innovative Systems Design and Engineering www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research
75
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
Fb , Fb ! M, Fb. S M (Khurmi and Gupta, 2005) (iii)
Where w = load (N/mm); L = span of the beam ( mm);M = Bending moment (Nmm); S = Section modulus
(# ^2/6)(mm3
); Fb = Fibre stress in bending (N/mm2
); b = breadth of the beam (mm);d = depth of the beam
(mm ); the volume =101150 ³ ≥ 9240 ³ and calculated design value is thus acceptable.
To determine the shear force:
bd = 3,/(2./) (Khurmi and Gupta, 2005) (iv)
Where, b= Width (mm) ;./ 1 234 5 ℎ7 2 (N/mm2
); d= Depth (mm); V= Shear force (N) 154.98
Therefore Fv = 0.5535N/mm2
. Since calculated ./ does not exceed tabulated, the design in Figure 2 is safe. The
divider maximum deflection = L/200 = 560/200 = 2.8mm. The actual deflection was computed as 1.32mm using
Deflection = 59:;
/384<= (Khurmi and Gupta, 2005) (v)
L= beam span (mm), w= load in N/mm,E= modulus of elasticity,I = moment of inertia(mm4
); Since 1.32mm ˂
2.8mm, the dimension of the designed divider is optimum. Also for figure 3, considering a total load of 645.5N,
rectangular column with both ends pinned, i.e, le = L = 1200mm and, slenderness ratio = le =1200/ Dmin =
60/20 assuming rest parameters are constants except cpie cm, ct, cf, cd = 1
Figure 3: Magazine Shelf Side Panel Figure 4: Runner Plate 3: Bed Hooks Used
Cp = >?1 +
ABC
AB
D ÷ 2FG − IJ>(1 +
ABC
AB
) ÷ (2F)G
K
− L?
ABC
AB
D ÷ (F)M (NDS, 2005) (vi)
Cp= column stability factor,
Fce =0.3< ÷ ?
NC
O
D
K
(NDS, 2005) (vii)
KCE=0.3 for visually graded lumber; C = 0.9 glue laminated timber; Fc = 11.2N/mm2
Slenderness ratio equal 37.5 , Fce = 2.26N/mm2
and their ration = 0.2 The allowable stress = 2.19N/mm2
greater than calculated stress = 0.056N/mm2
, therefore the load is safe. For the runner in figure 4 which is to
support the divider using 6d bright wire nail to fix it to the side panel, the total load of 155.54N will generate Fb
= 2497.5mm3
if loaded uniformly The maximum deflection of 0.16mm is also is less than the maximum
allowable deflection from table (0.16mm ≤ 1.5mm) this make the runner dimension appropriate. For the
connectors, the parameters of the nails used was determined using:
P= KD 3/2
(Wood Handbook,1999) (viii)
P = safe load in kg/nail, K= constant dependent on wood sp D= nail diameter in mm; ts= side member, tm =
main member
The bed hook used was selected following the guide provided by Wood Handbook,(1999). The hook was made
from bright steel and 3.5mm diameter screws was recommended by the book for the hook size used and loading
configuration. The cutting list of the components of the fabricated magazine shelf is presented in Table 1.
Bamboo processing and funiture manufacturing activities were carried out at the Department of Agricultural and
Environmental Engineering, University of Ibadan.
Table 1: Cutting List for the Magazine Shelf
Description Dimension(mm) Quantity
Side-panels/ legs 32 x 75 x1200 6
Side connectors 32 x 210 x 1200 8
Back brace 32 x 75 x 415 4
Dividers 17 x 350 x 560 4
Innovative Systems Design and Engineering www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research
76
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
3.Results and Discussion
3.1Characteristics of the Recycled Bamboo
The recovery index and other features of the recycled Bambusa vulgaris culms are presented in Tables 2. The
bamboo were extracted from Igbo Oloyin axis of Ojo in Akinyele Local Government. The matured recycled
bamboo has initial moisture content ranged between 23% to 28%. Up to 13% of the total stock of the recovered
bamboo was invested with powder post beettle while 6% had suffered physical injury which made them
unsuitable for the recycling purpose. Also, about 3.5% were useless because of the defect suffered as a result of
cyclc shrinkage and swelling. From the total stock used for scaffold, 79% was recoverable as a suitable input for
strip production.
Table 2: Statistics of the Recycled Bamboo Culms
Bamboo Culm Parameters Percentage/ Range
Internode (length)
Moisture content(fresh)
Outer diameter
Inner diameter
thickness
368 – 432mm
≤ 28%
110 – 120mm
60 – 70mm
10- 12.7mm
Bamboo Recovery Index after Splitting Values (%)
Percentage recovered 83.3
Percentage wasted 16.7
Recovery Parameters after Planning &Surfacing Percentage/ Range
Thickness before planning
Average laminate thickness after planning
Percentage recovery
Percentage wastage
10-12.7mm
5-8mm
50-63%
37-50%
3.2 Strips Treatment Modification Result
Bamboo strips are characterized by the presence of starch that attract termites and powder post beetles and this
obviously poses limitations on its usage for different applications. It was observed that by merely storing the
strips in the laboratory under room condition, the untreated bamboo strip was attacked by powder post beetles as
seen in Plate 4. Exposure of the soft epithelia layer that is rich in sugar content must have facilitated the
infestation by bio-deteriorating agents. Hence, strip treatment should be carried out immediately, otherwise the
strip may have to be stacked upright and without contact with the soil to minimize deterioration. Contrarily, none
of the treated strips from all the treatment schedules were attacked by termite or powder post beetle despite as
shown in Plate 5 after treatment efficiency evaluation.
Plate 4: Infested Strips before Treatment Plate 5: Treated Strips after treatment efficiency evaluation
3.3 Strips Lamination and Magazine Shelf Fabrication.
After air drying the strips for two weeks, the moisture content reduces about 10%. The laminates were produced
using locally manufactured table jig (460 x 600 mm). This size limits the length of the laminate produced and the
laminate production process was undertaken in batches. Screw press was adapted for the production of the
bamboo plywood that was used to fabricate the shelf dividers. It takes an average of 20mins to set the strips
when the strips were glued flat wise using the jig. Preparation of strips for edgewise gluing takes shorter time.
Laminates were allowed to condition for 3 days after unloading from the jig to allow the glue line to cure
properly. The magazine shelf members were fabricated at the wood processing workshop of the Department of
Agricultural and Environmental Engineering, University of Ibadan, typical carpentry equipment and tools. Three
dividers were produced from the bamboo plywood (Plate 6) made with strips glued flat-wise. The shelf is a
complete knock down piece with bed hooks as the main connector used to connect side panels to the back panel.
Bill of Engineering Measurement and Evaluation ‘BEME’ of the prototype of the bamboo shelf produced is
Innovative Systems Design and Engineering www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research
77
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
presented in Table 3 and the shelf in unloaded and loaded mode is presented in Plate 6.
Table 3: BEME for the Fabricated Prototype of the Bamboo Magazine Shelf
MATERIAL COST (Naira)
Bamboo Material Processing Cost 2,750
Sanding Sealer 250
Thinner 200
Sandpaper (P60, P150 & P220) 500
Bed hook and screw 500
Varnish 200
Top Bond 1600
TOTAL 6, 550
Plate 6: Manufactured Bamboo Magazine Shelf in loaded and Unloaded Mode
4. Conclusions
The study has been able to recycle bamboo recovered from its use as scaffold material into useful intermediate
raw material for the production of indoor furniture. The portion of the used bamboo that was recyclable is 79%
and the recovered bamboo had initial maximum moisture content of 24%. Mere soaking of the strips in water
under room temperature for 3 weeks while changing the water every 3 days will make the bamboo strips to be
resistant to termite attack. However, it is recommended that it should be further treated with kerosene to be
adequately resistant to powder post beetle. A prototype of CDK bamboo-based magazine shelf was produced.
The prototype costs Six Thousand, Five Hundred and Fifty Naira (N6,550) and equivalent of forty USA dollars
($40). It was evident that specialized splitting and planning equipment would reduce the time, labour and
wastage involved in bamboo processing into strip. Utilization of bamboo in a modern form can further expand
employment opportunity in form of creating small entrepreneur businesses in Nigeria. It is therefore
recommended that the strength characteristics of the laminate should be investigated.
References
Adewole, A.N and Olayiwola, H.O (2011).Production of Bamboo-Lam from Flat Bamboo Strip Prepared from
Bambusa vulgaris Schrad. Presented at the Annual Nigeria Materials Congress (NIMACON 2011) held at
Engineering Materials Development Institute (EMDI), KM 4 Ondo Rd. Akure, Ondo State, 21st - 24th
November 2011
Anon, (2012).Picture of Bamboo Reinforcement Building. Downloaded on December 29th
, 2012 through
nexus.globalquakemodel.org
Anon. (1990).Proceedings of a Workshop on Design and Manufacture of Bamboo and Rattan Furniture. Field
Document No. 17. Food and Agriculture Organization,Kuala Lumpur, Malaysia
ASTM D2017 (2005) American Standard for Testing of Materials (Standard Test Method of Accelerated
Laboratory Test of Natural Decay Resistance of Woods). http://www.astm.org/Standards/D2017.htm
Bansal, A.K. and Zoolagud, S.S. (2002): "Bamboo Composites: Material of the Future". Journal of Bamboo and
Rattan 1 (2): 119–130.
Chung, K.F. and Yu, W.K. (2002): Mechanical Properties of Structural Bamboo and Bamboo Scaffoldings.
Engineering Structures , 24: 429 – 442.
Farrelly D (1984). The Book of Bamboo: A Comprehensive Guide to this Remarkable Plant, its Uses, and Its
History .Published by Amazon, USA First Edition 895 pgs.
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Innovative Systems Design and Engineering www.iiste.org
ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online)
Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research
78
Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria
INBAR (2001): “the Bamboo Furniture Making Unit” Transfer of Technology Model(TOTEM).INBAR News
Magazine.10 (2):3.
Janssen, J.J.A. (2000).Designing and Building with Bamboo, Beijing, China: INBAR Pp - 220
Khurmi R.S and Gupta J.K (2005): A Textbook of Machine Design; ATextbook for the Student of B.E/B.Tech.,
U.P.S.C. (Engg. Services) Section ‘B’ of A.M.I.E [1]: 665.
Kumar,V (2008).Culm Management, Harvesting, Stacking and Storage of Bamboo. Rain forest Research
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Lam H.T (1998). Modern and ModernDesign: Application Aund Design Innovation In A Traditional Asian
Material School of Design. Hong kong Polytechnic University, Hong kong.
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American Wood Council's (AWC) Wood Design Standards Committee and is referenced in the 2012
International Building Code. Web Version: September 2008, ISBN 0-9625985-7-7 (Volume 3), ISBN 0-
9625985-8-5 (4 Volume Set)
Onilude M.A. (2006). Potential of Bamboo as Raw Materials for the Wood Industries in Nigeria, Department of
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Forest Service, Madison, Wisconsin. 991pgs.
Xiaobo, L. (2002): Physical, Chemical and Mechanical Properties of Bamboo and its Utilization Potential in
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Yan, X; Masafumi, I; Shyam K. P. (2008).Modern Bamboo Structures.Proceedings of First International
Conference on Modern Bamboo Structures.CRC Press. ISBN 041547597X
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sresearch. 2002 <4>
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Technology and Education (IISTE). The IISTE is a pioneer in the Open Access
Publishing service based in the U.S. and Europe. The aim of the institute is
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Recycling of bamboo (bambusa vulgaris schrad) recovered from scaffold into material for furniture production

  • 1. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research 73 Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria Recycling of Bamboo (Bambusa vulgaris Schrad) Recovered from Scaffold into Material for Furniture Production † Nureni Adedapo Adewole and Kabirat Omobolanle Bello Department of Agricultural & Environmental Engineering, Faculty of Technology, University of Ibadan, Nigeria † Corresponding author contacts: an.adewole@mail.ui.edu.ng or dabukyo@yahoo.com ; +234 803 396 3707 Abstract Interest is growing daily on the utilization of bamboo as a reliable supplement to wood in furniture production to mitigate the scarcity of wood raw material supply. This study explored the viability of recycling bamboo recovered from scaffold into intermediate raw material for indoor furniture production. Strips were processed from the recovered Bambusa vulgaris Schrad and were subjected to conventional treatment methods with some modification to simplify the treatment. The durability of the treated strip was evaluated in accordance with ASTM D2017. A storage shelf was designed and fabricated using laminates made from the bamboo strips. The diameter and wall thickness of the recovered bamboo culms ranges from 6.00cm -10.00cm and 10.00mm- 12.70mm respectively. The result shows that ordinary soaking of the strips in water for 3 weeks could make the strips to be sufficiently resistant to termite attack but fairly resistant to powder post beetle. Application of kerosene as a secondary treatment will make the resistance of the bamboo strip effective to powder post beetle. A Complete-Knock-Down (CDK) Magazine shelf suitable for office use was fabricated using road side carpentry workshop tools. This study was able to recycle Bambusa vulgaris recovered from scaffolding material into suitable raw material input for the manufacturing of indoor furniture. Keywords: Scaffolding-bamboo, Recycling Bambusa vulgaris, Strip treatment, CKD-Furniture manufacturing 1. Introduction It is increasingly difficult to meet human demand for wood supply for diverse end uses in view of the alarming shrinkage in its supply. There have been deliberate efforts to create supplement or alternative to wood whenever possible from plastics, concrete, steel, aluminium amongst others. The provenance of these non-fibrous materials for high environmental hazards, relatively low strength, high cost of procurement and processing, high technological capacity requirement, need for specialized skill and power requirement were the bane of their patronage in developing countries, especially Nigeria (Kumar and Gupta, 2008; Kumar, 2008; Adewole and Olayiwola, 2011). But the un-ending dwindling in wood resource supply to wood based industry continue to underscore the need to think beyond absolute reliance on wood. Meanwhile, some studies have confirmed the effort by China to ameliorated wood scarcity via creation of suitable alternative from many renewable fibrous materials in their locality (Zhang, 1995; Zhao and Yunshui, 2002; Zhong, 2002). The leading fibrous material used is bamboo and the choice was strengthened because of its tremendous economic potential; excellent mechanical, physical and chemical properties. Apart from China, bamboo utilization as a supplement for wood in furniture industry appears to be gaining marked interest in other Asian countries like Japan, Indian among others. The Asian exploit is thus spurring the interest of researchers in many developing countries that are making efforts to harness the potential of bamboo in their countries. In Nigeria for instance, deliberate efforts have been made to ascertain the commonest and abundant distribution of bamboo in her locality. Reports by INBAR (2001), Onilude (2006) and Adewole and Olayiwola (2011) affirm the wide availability and distribution of Bambusa vulgaris in Nigeria but quantitative assessment is yet to be carried out. The Bambusa vulgaris Schrad is reported to be an open-clump type bamboo species that matured between 3-4 years (Lam, 1998). The adequacy of strength, versatility and beauty in both natural and finished states of Bambusa vulgaris had been investigated by Farrelly (1984); Janssen, (2000) and Yan, (2008). The excellent properties shared by Bambusa vulgaris Schrad with wood is an indication of its suitability for use in producing household items to enhance rural livelihood in a developing country like Nigeria. Record has shown that it is indeed suitable for the production of innovative items for both commercial and domestic use (Anon, 1990; Bansal and Zoolagud, 2002; Xiaobo, 2002; Adewole and Olayiwola, 2011). However, its potential remains largely untapped in Nigeria despite its abundance. Knowledge gap on the means of processing it into modern products may be largely responsible for this. Parts of the attributes of Bambusa vulgaris is that its fiber is stiffer and stronger than most wood fiber while also attaining maturity in short time (Zhong, 2002). These attributes would particularly present a significant solution to increasing shortage of useful lumber in developing countries. Evidences has shown that bamboo use is still currently of a minor status in Nigeria, as an item for shed making, fence construction, wall reinforcement, pole and furniture production (Plate 1). This uses is common in rural setting and users engaged bamboo mainly in round form without attracting economic value.
  • 2. Innovative Systems Design and Engineering ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Techn Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology Aside rural use, the overriding use of building construction. Bamboo attracts little economic value when used for except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use for scaffolding would still remain largely strong and fairly dried due to the duration of use, it will likely lend itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends to leverage on this advantage to manufacture an indoor furniture from bamboo recovered from scaffold use. 2. Materials and Method Bambusa vulgaris culm recovered from the stock used in a construction site within the University of Ibadan, Ibadan, Oyo State, Nigeria for scaffolding was proc strips production from the recyclable bamboo. The modification done to the conventional method is by making 4 treatment schedule viz soaking in water at room temperature, Soaked + kerosene. The soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to moisture content range before laminating on locally fabricated jig to produce bamboo material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that load will be uniformly distributed with each divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300 divider self weight can be obtained using Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider Density = Mass / Volume Take Divider’s self weight = 0.996kg, total load= 309.96N, w= Bending moment= 2871 (Online) 2nd International Conference on Engineering and Technology Research 74 published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology Plate 1: Bamboo Reinforced Mud-wall Source: Anon, 2012. Aside rural use, the overriding use of Bambusa vulgaris in Nigeria is as scaffolding material during modern ttracts little economic value when used for scaffolding except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use olding would still remain largely strong and fairly dried due to the duration of use, it will likely lend itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends anufacture an indoor furniture from bamboo recovered from scaffold use. culm recovered from the stock used in a construction site within the University of Ibadan, Ibadan, Oyo State, Nigeria for scaffolding was processed into strips. Plate 2 depicts the processes involved in the strips production from the recyclable bamboo. The modification done to the conventional method is by making 4 treatment schedule viz soaking in water at room temperature, Soaked + 0.5%boric acid; Soaked +1.5%boric acid; soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to re content range before laminating on locally fabricated jig to produce bamboo-based intermediate raw material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that load will be uniformly distributed with each divider acting like a beam and the side panel being a column. If each divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300 divider self weight can be obtained using Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider Density = Mass / Volume (Khurmi and Gupta, 2005 Take Divider’s self weight = 0.996kg, total load= 309.96N, w= / = . 0.55 Bending moment= M (Khurmi and Gupta, 2005) www.iiste.org published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria in Nigeria is as scaffolding material during modern scaffolding purpose in Nigerian except that it ended up being wasted after use. But before bamboo is sourced for scaffolding, it is always ensured that it is mature and adequate in strength (Chung and Yu, 2002). Since bamboo that is recoverable from its use olding would still remain largely strong and fairly dried due to the duration of use, it will likely lend itself to use for production of intermediate raw material applicable in furniture manufacturing. This study intends anufacture an indoor furniture from bamboo recovered from scaffold use. culm recovered from the stock used in a construction site within the University of Ibadan, essed into strips. Plate 2 depicts the processes involved in the strips production from the recyclable bamboo. The modification done to the conventional method is by making 4 cid; Soaked +1.5%boric acid; soaking was for 3 weeks and brush was used to apply kerosene treatment. The efficacy of the treated strips was investigated in accordance with ASTM D2017.The treated strips were air dried to 12-14% based intermediate raw material for the furniture manufacturing. A CKD shelf in Figure 1 was designed based on the assumptions that divider acting like a beam and the side panel being a column. If each divider will carry a maximum static load of 300 N assuming the bamboo density ranges from 300- 400kg/m3 , the Plate 2: Procedure for Recycling Scaffold Bamboo into Furniture Raw Material Figure 1: 3D of the Designed Magazine Shelf Figure 2: Section of a Typical Divider Khurmi and Gupta, 2005) (i) 55 / ) (ii)
  • 3. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research 75 Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria Fb , Fb ! M, Fb. S M (Khurmi and Gupta, 2005) (iii) Where w = load (N/mm); L = span of the beam ( mm);M = Bending moment (Nmm); S = Section modulus (# ^2/6)(mm3 ); Fb = Fibre stress in bending (N/mm2 ); b = breadth of the beam (mm);d = depth of the beam (mm ); the volume =101150 ³ ≥ 9240 ³ and calculated design value is thus acceptable. To determine the shear force: bd = 3,/(2./) (Khurmi and Gupta, 2005) (iv) Where, b= Width (mm) ;./ 1 234 5 ℎ7 2 (N/mm2 ); d= Depth (mm); V= Shear force (N) 154.98 Therefore Fv = 0.5535N/mm2 . Since calculated ./ does not exceed tabulated, the design in Figure 2 is safe. The divider maximum deflection = L/200 = 560/200 = 2.8mm. The actual deflection was computed as 1.32mm using Deflection = 59:; /384<= (Khurmi and Gupta, 2005) (v) L= beam span (mm), w= load in N/mm,E= modulus of elasticity,I = moment of inertia(mm4 ); Since 1.32mm ˂ 2.8mm, the dimension of the designed divider is optimum. Also for figure 3, considering a total load of 645.5N, rectangular column with both ends pinned, i.e, le = L = 1200mm and, slenderness ratio = le =1200/ Dmin = 60/20 assuming rest parameters are constants except cpie cm, ct, cf, cd = 1 Figure 3: Magazine Shelf Side Panel Figure 4: Runner Plate 3: Bed Hooks Used Cp = >?1 + ABC AB D ÷ 2FG − IJ>(1 + ABC AB ) ÷ (2F)G K − L? ABC AB D ÷ (F)M (NDS, 2005) (vi) Cp= column stability factor, Fce =0.3< ÷ ? NC O D K (NDS, 2005) (vii) KCE=0.3 for visually graded lumber; C = 0.9 glue laminated timber; Fc = 11.2N/mm2 Slenderness ratio equal 37.5 , Fce = 2.26N/mm2 and their ration = 0.2 The allowable stress = 2.19N/mm2 greater than calculated stress = 0.056N/mm2 , therefore the load is safe. For the runner in figure 4 which is to support the divider using 6d bright wire nail to fix it to the side panel, the total load of 155.54N will generate Fb = 2497.5mm3 if loaded uniformly The maximum deflection of 0.16mm is also is less than the maximum allowable deflection from table (0.16mm ≤ 1.5mm) this make the runner dimension appropriate. For the connectors, the parameters of the nails used was determined using: P= KD 3/2 (Wood Handbook,1999) (viii) P = safe load in kg/nail, K= constant dependent on wood sp D= nail diameter in mm; ts= side member, tm = main member The bed hook used was selected following the guide provided by Wood Handbook,(1999). The hook was made from bright steel and 3.5mm diameter screws was recommended by the book for the hook size used and loading configuration. The cutting list of the components of the fabricated magazine shelf is presented in Table 1. Bamboo processing and funiture manufacturing activities were carried out at the Department of Agricultural and Environmental Engineering, University of Ibadan. Table 1: Cutting List for the Magazine Shelf Description Dimension(mm) Quantity Side-panels/ legs 32 x 75 x1200 6 Side connectors 32 x 210 x 1200 8 Back brace 32 x 75 x 415 4 Dividers 17 x 350 x 560 4
  • 4. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research 76 Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria 3.Results and Discussion 3.1Characteristics of the Recycled Bamboo The recovery index and other features of the recycled Bambusa vulgaris culms are presented in Tables 2. The bamboo were extracted from Igbo Oloyin axis of Ojo in Akinyele Local Government. The matured recycled bamboo has initial moisture content ranged between 23% to 28%. Up to 13% of the total stock of the recovered bamboo was invested with powder post beettle while 6% had suffered physical injury which made them unsuitable for the recycling purpose. Also, about 3.5% were useless because of the defect suffered as a result of cyclc shrinkage and swelling. From the total stock used for scaffold, 79% was recoverable as a suitable input for strip production. Table 2: Statistics of the Recycled Bamboo Culms Bamboo Culm Parameters Percentage/ Range Internode (length) Moisture content(fresh) Outer diameter Inner diameter thickness 368 – 432mm ≤ 28% 110 – 120mm 60 – 70mm 10- 12.7mm Bamboo Recovery Index after Splitting Values (%) Percentage recovered 83.3 Percentage wasted 16.7 Recovery Parameters after Planning &Surfacing Percentage/ Range Thickness before planning Average laminate thickness after planning Percentage recovery Percentage wastage 10-12.7mm 5-8mm 50-63% 37-50% 3.2 Strips Treatment Modification Result Bamboo strips are characterized by the presence of starch that attract termites and powder post beetles and this obviously poses limitations on its usage for different applications. It was observed that by merely storing the strips in the laboratory under room condition, the untreated bamboo strip was attacked by powder post beetles as seen in Plate 4. Exposure of the soft epithelia layer that is rich in sugar content must have facilitated the infestation by bio-deteriorating agents. Hence, strip treatment should be carried out immediately, otherwise the strip may have to be stacked upright and without contact with the soil to minimize deterioration. Contrarily, none of the treated strips from all the treatment schedules were attacked by termite or powder post beetle despite as shown in Plate 5 after treatment efficiency evaluation. Plate 4: Infested Strips before Treatment Plate 5: Treated Strips after treatment efficiency evaluation 3.3 Strips Lamination and Magazine Shelf Fabrication. After air drying the strips for two weeks, the moisture content reduces about 10%. The laminates were produced using locally manufactured table jig (460 x 600 mm). This size limits the length of the laminate produced and the laminate production process was undertaken in batches. Screw press was adapted for the production of the bamboo plywood that was used to fabricate the shelf dividers. It takes an average of 20mins to set the strips when the strips were glued flat wise using the jig. Preparation of strips for edgewise gluing takes shorter time. Laminates were allowed to condition for 3 days after unloading from the jig to allow the glue line to cure properly. The magazine shelf members were fabricated at the wood processing workshop of the Department of Agricultural and Environmental Engineering, University of Ibadan, typical carpentry equipment and tools. Three dividers were produced from the bamboo plywood (Plate 6) made with strips glued flat-wise. The shelf is a complete knock down piece with bed hooks as the main connector used to connect side panels to the back panel. Bill of Engineering Measurement and Evaluation ‘BEME’ of the prototype of the bamboo shelf produced is
  • 5. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research 77 Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria presented in Table 3 and the shelf in unloaded and loaded mode is presented in Plate 6. Table 3: BEME for the Fabricated Prototype of the Bamboo Magazine Shelf MATERIAL COST (Naira) Bamboo Material Processing Cost 2,750 Sanding Sealer 250 Thinner 200 Sandpaper (P60, P150 & P220) 500 Bed hook and screw 500 Varnish 200 Top Bond 1600 TOTAL 6, 550 Plate 6: Manufactured Bamboo Magazine Shelf in loaded and Unloaded Mode 4. Conclusions The study has been able to recycle bamboo recovered from its use as scaffold material into useful intermediate raw material for the production of indoor furniture. The portion of the used bamboo that was recyclable is 79% and the recovered bamboo had initial maximum moisture content of 24%. Mere soaking of the strips in water under room temperature for 3 weeks while changing the water every 3 days will make the bamboo strips to be resistant to termite attack. However, it is recommended that it should be further treated with kerosene to be adequately resistant to powder post beetle. A prototype of CDK bamboo-based magazine shelf was produced. The prototype costs Six Thousand, Five Hundred and Fifty Naira (N6,550) and equivalent of forty USA dollars ($40). It was evident that specialized splitting and planning equipment would reduce the time, labour and wastage involved in bamboo processing into strip. Utilization of bamboo in a modern form can further expand employment opportunity in form of creating small entrepreneur businesses in Nigeria. It is therefore recommended that the strength characteristics of the laminate should be investigated. References Adewole, A.N and Olayiwola, H.O (2011).Production of Bamboo-Lam from Flat Bamboo Strip Prepared from Bambusa vulgaris Schrad. Presented at the Annual Nigeria Materials Congress (NIMACON 2011) held at Engineering Materials Development Institute (EMDI), KM 4 Ondo Rd. Akure, Ondo State, 21st - 24th November 2011 Anon, (2012).Picture of Bamboo Reinforcement Building. Downloaded on December 29th , 2012 through nexus.globalquakemodel.org Anon. (1990).Proceedings of a Workshop on Design and Manufacture of Bamboo and Rattan Furniture. Field Document No. 17. Food and Agriculture Organization,Kuala Lumpur, Malaysia ASTM D2017 (2005) American Standard for Testing of Materials (Standard Test Method of Accelerated Laboratory Test of Natural Decay Resistance of Woods). http://www.astm.org/Standards/D2017.htm Bansal, A.K. and Zoolagud, S.S. (2002): "Bamboo Composites: Material of the Future". Journal of Bamboo and Rattan 1 (2): 119–130. Chung, K.F. and Yu, W.K. (2002): Mechanical Properties of Structural Bamboo and Bamboo Scaffoldings. Engineering Structures , 24: 429 – 442. Farrelly D (1984). The Book of Bamboo: A Comprehensive Guide to this Remarkable Plant, its Uses, and Its History .Published by Amazon, USA First Edition 895 pgs. Unload mode Loaded mode
  • 6. Innovative Systems Design and Engineering www.iiste.org ISSN 2222-1727 (Paper) ISSN 2222-2871 (Online) Vol.4, No.9, 2013-Special Issue - 2nd International Conference on Engineering and Technology Research 78 Co-published with the Faculty of Engineering and Technology of Ladoke, Akintola University of Technology, Ogbomoso-Nigeria INBAR (2001): “the Bamboo Furniture Making Unit” Transfer of Technology Model(TOTEM).INBAR News Magazine.10 (2):3. Janssen, J.J.A. (2000).Designing and Building with Bamboo, Beijing, China: INBAR Pp - 220 Khurmi R.S and Gupta J.K (2005): A Textbook of Machine Design; ATextbook for the Student of B.E/B.Tech., U.P.S.C. (Engg. Services) Section ‘B’ of A.M.I.E [1]: 665. Kumar,V (2008).Culm Management, Harvesting, Stacking and Storage of Bamboo. Rain forest Research Iinstitute, Jorhat, pp.111-120 Lam H.T (1998). Modern and ModernDesign: Application Aund Design Innovation In A Traditional Asian Material School of Design. Hong kong Polytechnic University, Hong kong. NDS (2005).National Design Specification (NDS) for Wood Construction with Commentary. Developed by the American Wood Council's (AWC) Wood Design Standards Committee and is referenced in the 2012 International Building Code. Web Version: September 2008, ISBN 0-9625985-7-7 (Volume 3), ISBN 0- 9625985-8-5 (4 Volume Set) Onilude M.A. (2006). Potential of Bamboo as Raw Materials for the Wood Industries in Nigeria, Department of Agricultural and Environmental Engineering, University of Ibadan, Nigeria Wood Handbook, (1999).Wood as an Engineering Material. Published by Forest Products Laboratory, USDA Forest Service, Madison, Wisconsin. 991pgs. Xiaobo, L. (2002): Physical, Chemical and Mechanical Properties of Bamboo and its Utilization Potential in Fibreboard Manufacturing. A M.Sc. thesis, Bejing Forestry University. China. 68pps. Yan, X; Masafumi, I; Shyam K. P. (2008).Modern Bamboo Structures.Proceedings of First International Conference on Modern Bamboo Structures.CRC Press. ISBN 041547597X Zehui, J. (2003). Opening speech in Bamboo industrial Utilization sponsored by International Network for Bamboo and Rattan (INBAR). Pp 201 -215. Zhang, Q (1995). Bamboo Industrialized Utilization in China. Beijing, the Publishing House of Forestry of China, 1995 Zhao R and Y Yunshui(2002).Technology of Bamboo-Based Panel.Beijing, the Publishing House of forestry of China, (2002). Zhong M, (2002). Discuss of Situation and Development of Bamboo Industry of China. Periodical on bamboo sresearch. 2002 <4>
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