This document discusses stamping as an efficient and low-cost manufacturing process, particularly for automotive parts where 70% are stamped. It outlines key areas where stamping is used like automotive components, household equipment, and miscellaneous goods. The document also describes the different types of lubricants used in stamping like mill oils, blank wash oils, and spot lubricants as well as recent developments in stamping lubricants including hydroforming lubricants, dry film lubricants, and water-based fluids.
2. Importance of Stamping
• Stamping is an efficient
and low cost process for
high volume
manufacturing.
• In automotive Industry,
70% of parts are formed
by stamping process
stamping
forging
casting
machining
others
48%
23%
15%
10%
4%
3. Stamping Lubricants Areas of application
• Automotive
• Seat assembly
• Suspension and steering parts
• Fastenings
• Body panels
• Locks and hinges
• Electrical
• Motor casings and fittings
• Switch gears
• Connectors
• Stators and rotors
• Lead frames
• Household equipment
• Cookers and washing machines
• Cutlery
• Trays
• Pots and pans
• Refrigeration equipment
• Miscellaneous
• Metal fasteners
• Pipe couplings
• Pen bodies and caps
4. Automotive Stamping Lubricant Types
Type Mill Oils / Prelubes Blank Wash Oils “Spot’ Lubricants
Properties Mineral Oil based
protectives. Viscosity ~
20Cst. Limited drawing
properties
Mineral oil based, low
viscosity oils,
detergency to clean
panels, corrosion
protection, limited
drawing properties
Mineral oil, medium
viscosity or water based
pastes. High additive
levels. High drawing
performance
Types of Oils Rust preventive oils Blankwash oils HPPL grades to identify
5. Stamping Lubricant Developments
• Hydroforming Lubricants
• New range of mill applied Pre-lubes
• Development of dry film lubricants
• Development of water based stamping fluids
• Commitment to safer technology
• All new developments HSE approved