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Slide ⎯
Introduction to Drilling and Workover
Fluids
Lecture [9]
Rahul Gajbhiye
Department of Petroleum Engineering
College of Petroleum Engineering and Geosciences
King Fahd University of Petroleum & Minerals
Dhahran 31261, Saudi Arabia
Spring 2022
PETE-517: Fundamentals of Oilfield Chemistry
1
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Slide ⎯
Objectives
2
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
• Introduction to Drilling Optimization
• Role of Oilfield Chemistry
• Clay chemistry
Slide ⎯
Why clay?
3
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
The elements that constitute the clays account for more than
80% of the mass of the earth (Al 8%, Si 27.7%, O 46.6%), It can be
readily realized that every stage of drilling a hole brings contact
with clays.
Features of the clay minerals:
• Fine size (less than 2 µm)
• Large surface area
• Chemical reactivity of the surface
• Composed of the same chemical components
Slide ⎯
What is clay?
4
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Clay is a finely-grained natural rock or soil material that combines one
or more clay minerals with possible traces of quartz (SiO2), metal
oxides (Al2O3 , MgO etc.) and organic matter.
Clay mineral is the major component of clay. Its crystal structure and
basic characteristics have a direct impact on the performance of
drilling fluid.
Slide ⎯
Clay Mineral
5
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Clay mineral is the major component of clay. Its crystal
structure and basic characteristics have a direct impact on
the performance of drilling fluid.
Basic Structure of Clay Minerals
• Although clay minerals differ vastly in types and structures, they
all possess the same basic tectonic units.
• These basic tectonic units form basic tectonic sheets, then
basic tectonic sheets form basic structure layers.
Slide ⎯
Clay Minerals
6
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Clay mineral is the major component of clay. Its crystal
structure and basic characteristics have a direct impact on
the performance of drilling fluid.
Clay minerals have two basic tectonic units:
1. Silicon-oxygen tetrahedron and
2. Alumina octahedron.
These two basic tectonic units form two basic tectonic sheets
Slide ⎯
Clay Minerals
7
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Silicon-Oxygen Tetrahedron and Silicon-Oxygen Tetrahedron
Sheet
Silicon-oxygen tetrahedron is composed of a silicon atom and four
much bigger oxygen atoms located equidistantly to this silicon atom
Slide ⎯
Clay Minerals
8
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Silicon-Oxygen Tetrahedron Sheet
Silicon-oxygen tetrahedron sheet is formed by multiple silicon-oxygen
tetrahedrons sharing bottom oxygen atoms
Each silicon-oxygen tetrahedron sheet has bottom oxygen atom plane and top
oxygen atom plane.
The bottom oxygen plane contains more oxygen atoms than the top oxygen
plane.
Slide ⎯
Clay Minerals
9
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Silicon-Oxygen Tetrahedron Sheet
Silicon-oxygen tetrahedron sheet is formed by multiple silicon-oxygen
tetrahedrons sharing bottom oxygen atoms
Slide ⎯
Clay Minerals
10
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Silicon-Oxygen Tetrahedron Sheet
Silicon-oxygen tetrahedron sheet can extend further in the plane,
forming a structure with continuous hexagonal grids
The inscribed circle diameter of this hexagonal grid is around 0.288 nm,
while the thickness of silicon-oxygen tetrahedron sheet is about 0.5 nm.
Hexagonal
Hole
Slide ⎯
Clay Minerals
11
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Alumina Octahedron and Alumina Octahedron Sheet
Alumina octahedron is formed through coordination between an
aluminum atom and six oxygen atoms
Slide ⎯
Clay Minerals
12
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Alumina Octahedron and Alumina Octahedron Sheet
• Alumina octahedron sheet is constructed by sharing oxygen
atoms.
• There are two parallel planes of oxygen atoms (or hydroxyl
groups) in the aluminaoctahedron sheet.
• All the oxygen atoms (or hydroxyl groups) in the alumina
octahedron sheet distribute in the two planes
Slide ⎯
Clay Minerals
13
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Structure of the clay mineral
The basic structure layer (also called crystal layer) of clay mineral is
constructed by silicon-oxygen tetrahedron sheet and alumina
octahedron sheet bonding with each other at different ratios
Slide ⎯
Clay Minerals
14
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Structure of the clay mineral
Unit Layers Structure
Slide ⎯
Clay Minerals
15
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Types of clay minerals
• Different combination of tetrahedron and octahedron sheets forms
different clay minerals
• Clay minerals are constructed by stacking of the two kinds of basic structure
layers
1:1 → 1-tetrahedron to 1-octahedron
2:1→ 2-tetrahedron to 1-octahedron
Slide ⎯
Clay Minerals
16
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Types of clay minerals
1:1 → 1-tetrahedron to 1-octahedron
• Single tetrahedron attached to the octahedron
• Balanced charges within the structure
• Crystal layers are joined tightly through hydrogen bonds and
intermolecular forces
Slide ⎯
Clay Minerals
17
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Types of clay minerals
1:1 → 1-tetrahedron to 1-octahedron
Example- Kaolinite
Difficult for water layer to enter the
crystal structure
Non-expansive clay (No swelling)
Replacement of silicon or
aluminum is rare
Exchangeable cations on crystal
surfaces is rare
Si
Al
Si
Al
Strong
Hydrogen
bonds
Slide ⎯
Clay Minerals
18
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Types of clay minerals
2:1 → 2-tetrahedron to 1-octahedron
• Two tetrahedron attached to the
single octahedron
• All the top oxygen atoms in
oxygen silicon tetrahedron point
toward the alumina octahedron
• Silicon-oxygen tetrahedron
sheets and alumina octahedron
sheets bond with each other by
sharing oxygen atoms.
Slide ⎯
Clay Minerals
19
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Types of clay minerals
2:1 → 2-tetrahedron to 1-octahedron
• Two sides of crystal layers are
composed purely of oxygen
atoms
• No hydrogen bonds exist
• The crystal layers are loosely
bonded and water can get into
the structure easily.
• Large number of exchangeable
cations in the crystal surface
Example- Montmorillonite
Si
Si
Al
Weak
bond
Si
Si
Al
Slide ⎯
Clay Minerals
20
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Common clays
Illite
• Difference between illite and
montmorillonite is that for illite the
lattice substitution mainly takes place in
the silicon-oxygen tetrahedron sheets
• Exchangeable cations for the
electrovalence compensation are mainly
potassium ions
• Difficult to release potassium ions
Type 2:1
Si
Si
Al
Joined
by K+
Si
Si
Al
K+
K+ K+ K+ K+
Slide ⎯
Clay Minerals
21
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Common clays
Chlorite
• Interlayer space is filled by
brucite Mg(OH)2 sheets
• Hydrogen bonds exist between
crystal layers of chlorite
• Crystal layers of chlorite are
tightly bonded and water cannot
enter the interlayer easily
• Non-Swellable
Type 2:1
Si
Si
Al
Brucite
Mg(OH)2
Si
Si
Al
Slide ⎯
Clay Minerals
22
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Common clays
Palygorskite and Sepiolite
• Palygorskite and sepiolite
are both chain-layered clay
minerals
• Structure combines the
characteristics of both
chain-like clay minerals and
layered clay minerals
Type 2:1
Slide ⎯
Clay Minerals
23
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Common clays
Palygorskite and Sepiolite
Crystals are slender and
easily assembled to bundles,
with fiber-like appearance.
Good water solubility and can
entangle with each other to
generate structural viscosity
Salt-resistant clays.
Type 2:1
Slide ⎯
Clay Minerals
24
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Slide ⎯
Clay Minerals Properties
25
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Electrical Property
The electrical property of the surface of clay minerals refers to the charge symbol and
capacity when the surface of clay minerals and water contact with each other.
Certain amounts of exchangeable cations exist on the surface of clay minerals
The electrical capacity of the clay mineral surfaces can be expressed by cation
exchange capacity (CEC).
Slide ⎯
Clay Minerals Properties
26
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Reactive Property
There are two kinds of hydroxyl groups on the surfaces of clay minerals
1. Hydroxyl groups existed on the crystal layer surface of clay minerals
2. surface hydroxyl groups generated on the edge of clay minerals during bond
breaking.
Slide ⎯
Clay Minerals Properties
27
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Reactive Property
For acidic conditions
Hydroxyls on the surface of clay minerals can react with H+, which makes the surface
of clay minerals electropositive.
Slide ⎯
Clay Minerals Properties
28
© KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
Reactive Property
For alkaline conditions
Hydroxyls on the surface of clay minerals can react with OH−, rendering the surface of
clay minerals electronegative..

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Lect 9-PETE517_S22_212 (Clay Chemistry).pdf

  • 1. Slide ⎯ Introduction to Drilling and Workover Fluids Lecture [9] Rahul Gajbhiye Department of Petroleum Engineering College of Petroleum Engineering and Geosciences King Fahd University of Petroleum & Minerals Dhahran 31261, Saudi Arabia Spring 2022 PETE-517: Fundamentals of Oilfield Chemistry 1 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
  • 2. Slide ⎯ Objectives 2 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids • Introduction to Drilling Optimization • Role of Oilfield Chemistry • Clay chemistry
  • 3. Slide ⎯ Why clay? 3 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids The elements that constitute the clays account for more than 80% of the mass of the earth (Al 8%, Si 27.7%, O 46.6%), It can be readily realized that every stage of drilling a hole brings contact with clays. Features of the clay minerals: • Fine size (less than 2 µm) • Large surface area • Chemical reactivity of the surface • Composed of the same chemical components
  • 4. Slide ⎯ What is clay? 4 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Clay is a finely-grained natural rock or soil material that combines one or more clay minerals with possible traces of quartz (SiO2), metal oxides (Al2O3 , MgO etc.) and organic matter. Clay mineral is the major component of clay. Its crystal structure and basic characteristics have a direct impact on the performance of drilling fluid.
  • 5. Slide ⎯ Clay Mineral 5 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Clay mineral is the major component of clay. Its crystal structure and basic characteristics have a direct impact on the performance of drilling fluid. Basic Structure of Clay Minerals • Although clay minerals differ vastly in types and structures, they all possess the same basic tectonic units. • These basic tectonic units form basic tectonic sheets, then basic tectonic sheets form basic structure layers.
  • 6. Slide ⎯ Clay Minerals 6 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Clay mineral is the major component of clay. Its crystal structure and basic characteristics have a direct impact on the performance of drilling fluid. Clay minerals have two basic tectonic units: 1. Silicon-oxygen tetrahedron and 2. Alumina octahedron. These two basic tectonic units form two basic tectonic sheets
  • 7. Slide ⎯ Clay Minerals 7 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Silicon-Oxygen Tetrahedron and Silicon-Oxygen Tetrahedron Sheet Silicon-oxygen tetrahedron is composed of a silicon atom and four much bigger oxygen atoms located equidistantly to this silicon atom
  • 8. Slide ⎯ Clay Minerals 8 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Silicon-Oxygen Tetrahedron Sheet Silicon-oxygen tetrahedron sheet is formed by multiple silicon-oxygen tetrahedrons sharing bottom oxygen atoms Each silicon-oxygen tetrahedron sheet has bottom oxygen atom plane and top oxygen atom plane. The bottom oxygen plane contains more oxygen atoms than the top oxygen plane.
  • 9. Slide ⎯ Clay Minerals 9 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Silicon-Oxygen Tetrahedron Sheet Silicon-oxygen tetrahedron sheet is formed by multiple silicon-oxygen tetrahedrons sharing bottom oxygen atoms
  • 10. Slide ⎯ Clay Minerals 10 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Silicon-Oxygen Tetrahedron Sheet Silicon-oxygen tetrahedron sheet can extend further in the plane, forming a structure with continuous hexagonal grids The inscribed circle diameter of this hexagonal grid is around 0.288 nm, while the thickness of silicon-oxygen tetrahedron sheet is about 0.5 nm. Hexagonal Hole
  • 11. Slide ⎯ Clay Minerals 11 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Alumina Octahedron and Alumina Octahedron Sheet Alumina octahedron is formed through coordination between an aluminum atom and six oxygen atoms
  • 12. Slide ⎯ Clay Minerals 12 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Alumina Octahedron and Alumina Octahedron Sheet • Alumina octahedron sheet is constructed by sharing oxygen atoms. • There are two parallel planes of oxygen atoms (or hydroxyl groups) in the aluminaoctahedron sheet. • All the oxygen atoms (or hydroxyl groups) in the alumina octahedron sheet distribute in the two planes
  • 13. Slide ⎯ Clay Minerals 13 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Structure of the clay mineral The basic structure layer (also called crystal layer) of clay mineral is constructed by silicon-oxygen tetrahedron sheet and alumina octahedron sheet bonding with each other at different ratios
  • 14. Slide ⎯ Clay Minerals 14 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Structure of the clay mineral Unit Layers Structure
  • 15. Slide ⎯ Clay Minerals 15 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Types of clay minerals • Different combination of tetrahedron and octahedron sheets forms different clay minerals • Clay minerals are constructed by stacking of the two kinds of basic structure layers 1:1 → 1-tetrahedron to 1-octahedron 2:1→ 2-tetrahedron to 1-octahedron
  • 16. Slide ⎯ Clay Minerals 16 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Types of clay minerals 1:1 → 1-tetrahedron to 1-octahedron • Single tetrahedron attached to the octahedron • Balanced charges within the structure • Crystal layers are joined tightly through hydrogen bonds and intermolecular forces
  • 17. Slide ⎯ Clay Minerals 17 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Types of clay minerals 1:1 → 1-tetrahedron to 1-octahedron Example- Kaolinite Difficult for water layer to enter the crystal structure Non-expansive clay (No swelling) Replacement of silicon or aluminum is rare Exchangeable cations on crystal surfaces is rare Si Al Si Al Strong Hydrogen bonds
  • 18. Slide ⎯ Clay Minerals 18 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Types of clay minerals 2:1 → 2-tetrahedron to 1-octahedron • Two tetrahedron attached to the single octahedron • All the top oxygen atoms in oxygen silicon tetrahedron point toward the alumina octahedron • Silicon-oxygen tetrahedron sheets and alumina octahedron sheets bond with each other by sharing oxygen atoms.
  • 19. Slide ⎯ Clay Minerals 19 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Types of clay minerals 2:1 → 2-tetrahedron to 1-octahedron • Two sides of crystal layers are composed purely of oxygen atoms • No hydrogen bonds exist • The crystal layers are loosely bonded and water can get into the structure easily. • Large number of exchangeable cations in the crystal surface Example- Montmorillonite Si Si Al Weak bond Si Si Al
  • 20. Slide ⎯ Clay Minerals 20 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Common clays Illite • Difference between illite and montmorillonite is that for illite the lattice substitution mainly takes place in the silicon-oxygen tetrahedron sheets • Exchangeable cations for the electrovalence compensation are mainly potassium ions • Difficult to release potassium ions Type 2:1 Si Si Al Joined by K+ Si Si Al K+ K+ K+ K+ K+
  • 21. Slide ⎯ Clay Minerals 21 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Common clays Chlorite • Interlayer space is filled by brucite Mg(OH)2 sheets • Hydrogen bonds exist between crystal layers of chlorite • Crystal layers of chlorite are tightly bonded and water cannot enter the interlayer easily • Non-Swellable Type 2:1 Si Si Al Brucite Mg(OH)2 Si Si Al
  • 22. Slide ⎯ Clay Minerals 22 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Common clays Palygorskite and Sepiolite • Palygorskite and sepiolite are both chain-layered clay minerals • Structure combines the characteristics of both chain-like clay minerals and layered clay minerals Type 2:1
  • 23. Slide ⎯ Clay Minerals 23 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Common clays Palygorskite and Sepiolite Crystals are slender and easily assembled to bundles, with fiber-like appearance. Good water solubility and can entangle with each other to generate structural viscosity Salt-resistant clays. Type 2:1
  • 24. Slide ⎯ Clay Minerals 24 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids
  • 25. Slide ⎯ Clay Minerals Properties 25 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Electrical Property The electrical property of the surface of clay minerals refers to the charge symbol and capacity when the surface of clay minerals and water contact with each other. Certain amounts of exchangeable cations exist on the surface of clay minerals The electrical capacity of the clay mineral surfaces can be expressed by cation exchange capacity (CEC).
  • 26. Slide ⎯ Clay Minerals Properties 26 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Reactive Property There are two kinds of hydroxyl groups on the surfaces of clay minerals 1. Hydroxyl groups existed on the crystal layer surface of clay minerals 2. surface hydroxyl groups generated on the edge of clay minerals during bond breaking.
  • 27. Slide ⎯ Clay Minerals Properties 27 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Reactive Property For acidic conditions Hydroxyls on the surface of clay minerals can react with H+, which makes the surface of clay minerals electropositive.
  • 28. Slide ⎯ Clay Minerals Properties 28 © KFUPM | SPRING 2022 | PETE 517: Fundamentals of Oilfield Chemistry | Chapter 03: Drilling and Workover Fluids Reactive Property For alkaline conditions Hydroxyls on the surface of clay minerals can react with OH−, rendering the surface of clay minerals electronegative..