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RECOMMENDED
ELECTRONIC ASSEMBLY
MATERIALS
®
Kester is a leading
innovator and global
supplier of premium
electronic assembly
materials that services
the automotive,
semiconductor, and
electronics industries.
Kester products
are solution-driven,
reliable, and backed by
unparalleled customer
service. At Kester, we
believe that long-term
relationships drive
innovation and that
people are at the center
of everything we do.
MATERIALS AND PEOPLE
THAT DRIVE INNOVATION
NEW PRODUCT
NP505-HR
THE PASTE FOR HIGH-
RELIABILITY APPLICATIONS
NP505-HR IS A HIGH-RELIABILITY, ZERO-
HALOGEN, LEAD-FREE, NO-CLEAN SOLDER
PASTE FEATURING:
■ Reliable residues in harsh modified SIR testing
■ Consistent print performance down to 0.55
area ratio in all print conditions
■ Excellent solderability and wetting across
varied profiles
- Similar performance in air vs. N2
- Resistance to tombstoning
■ Low voiding across wide variety of profiles
■ Compatible with multiple conformal coatings
■ Extremely stable paste properties
- No loss in print performance after
30C/70%RH for 7 days
- 9 month shelf life
■ Passed the Bono Corrosion Test with a
corrosion factor (Fc) value of 1.1%
SOLDER PASTE
Kester offers a complete line of solder paste to fit the needs of the
electronic assembly market. The preferred products below cover the
complete range of application types including No-Clean, Water-Soluble,
Halogen-Free and Lead-Free.
FORMULA DESCRIPTION PACKAGINGCLASSTYPE
ALLOY/
MESH
NP505-HR
EP256HA
HM531
R276
NXG1
The Lead-Free No-Clean Paste that
Passes Harsh Modified SIR Testing.
The No-Clean Leaded Paste
with Ultimate Activity for Difficult
Soldering Applications.
The Water-Soluble Leaded Paste 		
that Prints Everything.
The Dispensable Paste for Every
Application, Formulated in Both
Leaded and Lead-Free Alloys.
The Lead-Free No-Clean Paste that
Works as Well as SnPb Alloys.
ROL0NC
ROL0NC
ORM0WS
NC
ROL1NC
SAC305,
Type 3
& Type 4
500 g jar or 		
600 g cartridges
SAC305,
Type 3
500 g jar or 		
600 g cartridges
Sn63/Pb37,
Type 3
500 g jar or
600 g cartridges
Sn63/Pb37, 		
Type 3
500 g jar or
600 g cartridges
Sn63/Pb37 	 ROL0
& SAC305,
Type 3
35 g or 100g
dispense syringes
NF372-TB
THE FLUX FOR HIGH
TEMPERATURE APPLICATIONS
NF372-TB IS A ZERO-HALOGEN, LOW-SOLIDS, NO-CLEAN
LIQUID FLUX FOR CHALLENGING BOARD & HIGH 			
TEMPERATURE APPLICATIONS FEATURING:
■ Zero-Halogen Chemistry – no intentionally
added halogens in the formulation to exceed
current standards and meet future customer
requirements
■ Sustained Activity – flux is able to
withstand long dwell times and high preheat
temperatures to improve hole-fill and wetting on
thick or challenging boards
■ Reliability Assurance – unheated flux will
pass SIR testing therefore ensuring
reliability in final assemblies
■ Clear and Minimal Residue – clear
residue that is non-tacky for improved
cosmetics and testing
■ Passed the Bono Corrosion Test with a
corrosion factor (Fc) value of 0.5%
NEW PRODUCT
LIQUID SOLDER FLUX
FORMULA DESCRIPTION CLASS% SOLIDSTYPE SOLVENT
Lead-free wave and selective soldering systems require exposing the flux
to slightly higher soldering temperatures. Lead-free alloys traditionally wet
metal surfaces more slowly than tin-lead. Kester liquid fluxes for lead-free
assembly have new activator packages to enable rapid wetting and hole-
filling, ensuring reliable product output. The table below shows preferred
Kester Liquid Fluxes available globally.
NF372-TB
952-S
959T
979VT
2331-ZX
2235
186
4662
985M
The No-Clean Flux for High Temperature
and Thick Board Applications
The Solar Applications Flux
The Low-Solids No-Clean Flux that
Minimizes Micro-Solderballs
The Best Wetting Properties
Available in a VOC-Free Liquid Flux
The Industry Proven Water 	
Soluble Wave Solder Flux
The High-Activity, Low Foaming
Water-Soluble Flux
The RMA Flux Designed for High
Thermal Stability
The Thinner for No-Clean
Alcohol-Based Fluxes
The No-Clean General Use Wave
Solder Flux
ROL0NC
ORL02.0NC
ORL0
ORL0
ORH1
ORH1
ROL0
2.9
5.0
33
11
36
NC
NC
WS
WS
RMA
Thinner
ROL03.6
3.9
NC
Alcohol
Alcohol
Alcohol
Alcohol
Water
Alcohol
Alcohol
Alcohol
Alcohol
SOLDER WIRE
FORMULA
FORMULA
LEAD-FREE WIRE OFFERINGS
LEADED WIRE OFFERINGS
DESCRIPTION
DESCRIPTION
CLASS
CLASS
TYPE
TYPE
ALLOY
ALLOY
275
245
331
48
44
331
The Superior Wetting 		
No-Clean Core Flux
The No-Clean Flux Core
Choice for Leaded Builds
The High Activity, 		
Water-Soluble Core Flux for
Soldering Difficult Metals
The Activated Rosin Flux
Developed for Lead-Free
Applications
The Activated Rosin 		
Flux Designed for Instant
Wetting Action
The High Activity, 		
Water-Soluble Core Flux for
Soldering Difficult Metals
ROL0
ROL0
ORH1
ROM1
ROM1
ORH1
NC
NC
WS
RA
RA
WS
K100LD
SAC305
Sn63Pb37
SAC305
K100LD
SAC305
Sn63Pb37
Sn60Pb40
SAC305
Sn63Pb37
Kester wire products have been developed to provide superior performance
for hand soldering in the electronics industry. While the globally available
preferred products are listed below, other combinations and core fluxes may
be available. The Kester website will have the most updated listing of all
available cored wire and solder wire products.
FORMULA
PREFERRED
CONFIGURATIONS
COREALLOY DIAMETER
275 SAC305
K100LD
Sn63Pb37
Sn63Pb37
Sn63Pb37
SAC305
Sn60Pb40
Sn63Pb37
SAC305
K100LD
245
0.015”
0.020”
0.025”
0.031”
0.050”
0.062”
0.093”
0.031”
0.031”
0.015”
0.020”
0.020”
0.025”
0.031”
0.031”
0.031”
0.050”
0.062”
0.020”
0.025”
0.031”
0.062”
0.031”
0.025”
0.031”
0.050”
0.062”
0.031”
0.062”
0.031”
0.062”
331
44
48
58
58
58
58
58
58
58
66
58
50
50
58
50
50
58
66
50
50
66
66
66
66
66
58
66
66
66
66
66
66
66
Other diameter and core size
options may be available,
please visit www.kester.com
or call customer service for the
latest offerings.
Kester preforms can be specified in a variety of forms and sizes. Common
solderforms and their dimensions are seen in the first table below. Depending
on customer specifications on alloy type, flux core or coating and packaging
requirements, the combination variables are nearly endless. The charts
below are offered as a guide to help customers understand the possible
options and configurations. Please call Kester sales at (+1) 630.616.4042 to
start your preform quote.
PREFORMS
Other alloys may be available,
depending on melt point required.
FLUX DESCRIPTIONS
PACKAGING TYPES
SOLDERFORMS
RIBBONS
DISCS
PELLETS
CUT-OFFS
WASHERS
ALLOY
FLUXING TYPE
% VARIES BY CONFIGURATION
CORED -
INTERNAL
COATED -
EXTERNAL
DIMENSIONS TOLERANCE
Preferred Lead-Free Alloys
245S
285
290S
48SF
44
88
291S
435
W
d
W
OD
Bulk in Jar Stackpack Tape & Reel Layer Pack
d
t
ID
t
t
L
L
t
Sn96.5Ag3.0Cu0.5
Sn95.5Ag3.8Cu0.7
Sn97Ag0.2Sb0.8Cu2
Sn96.3Ag3.7
245S
285
48SF
44
88
285
290S
44
291S
435
.050” - 2.5”
(1.27 - 63.5mm)
.005” - .060”
(.127 - 1.52mm)
.028” - .250”
(.0011-6.3mm)
> .250” (6.35mm)
< .500” (12.7mm)
> .500” (12.7mm)
.004” - .125”
(.102 - 3.1mm)
.030” - 1.0”
(.762 - 25.4mm)
.015” - 0.93”
(.381-23.6mm)
.004” - 0.95”
(.102 - 24.1mm)
.020” -.250”
(.508 - 6.35mm)
.004” - .012”
(.102 - .305mm)
.010” - .585”
(.254 - 14.8mm)
< 2” (50.8mm)
2 - 6” (50.8 - 152.4mm)
6 - 10” (152 - 2520mm)
± .002”
(.050mm)
± .003” (.076mm)
± .005” (.127mm)
± .003” (.076mm)
± .005” (.127mm)
± .002”
(.050mm)
± .002”
(.050mm)
± .002”
(.050mm)
± .002”
(.050mm)
± .002”
(.0500mm)
± .002”
(.050mm)
± .003”
(.076mm)
± .003” (.076mm)
± .010” (.254mm)
± .020” (.508mm)
Sn63Pb37
Sn10Pb88Ag2
Sn62Pb36Ag2
Sn60Pb40
Preferred Leaded Alloys
No-Clean Flux ROL0
RMA Flux ROL0
Low Solids Flux ROL0
RA Flux ROL1
RA Flux ROM1
RA Flux ROM1
No-Clean Flux ORL0
High Activity WS Flux ORH1
IDOD
t
t
d
d
L
L t
W
t
W
KEY
W	 =	Width
L	 =	Length
d	 =	Diameter
t	 =	Thickness
OD	=	Outer Diameter
ID	 =	Inner Diameter
± .005”
(.127mm)
TACKY SOLDER FLUX
Kester TSF’s are the industrial standard for Flip Chip and BGA Sphere
Attach. With viscosities optimized for high speed application and holding of
a chip or sphere in place prior to reflow, Kester TSF’s enable wide process
windows for our users. Known for their active soldering, Kester TSF’s ensure
good electrical connections on known good die and components.
FORMULA DESCRIPTION PACKAGINGTYPE CLASS
TSF 6522RH
TSF 6852
Kester’s TSF-6522RH is a rosin
based no-clean TSF formula
designed to be halogen-free.
TSF-6522RH can be used in
dipping or printing applications
and in a rework application for
surface mount packages.
Kester’s TSF-6852 is a synthetic
rosin-fee water-soluble TSF.
TSF-6852 has easy to clean
liquid residues and solders
quickly, allowing for short profiles.
30g syringe
100g jar
150g cartridge
30g syringe
165g cartridge
NC
WS
ROL0
ORH1
KESTER HEADQUARTERS
JAPAN
20-11 Yokokawa 2-Chome
Sumida-Ku Tokyo, 130 Japan
Phone: (+81) 3.3624.5351
Fax: (+81) 3.3626.6253
jpsales@kester.com
jp-tech-service@kester.com
TAIWAN
7F, No. 205, Section 3
Bei-Xin Road, Hsin-Tien District
New Taipei City, 231, Taiwan, R.O.C.
Phone: (+886) 2.8913.1611
Fax: (+886) 2.8913.1516
gcsales@kester.com
CHINA
Hengqiao Road,
Wujiang Economic Development
Zone
Suzhou, Jiangsu Province,
China 215200
Phone: (+86) 512.82060807
Fax: (+86) 512.8206 0808
sgu@kester.com
SECOND PLANT NOW OPEN:
ITW Specialty Material
(Suzhou) CO., LTD
Hengqiao Road, Wujaing
Economic Development Zone
Wujiang, Jiangsu, China
MALAYSIA
No.31 (first floor) Persiaran Mahsuri
1/1
Sunway Tunas 11900 Bayan Lepas
Penang, Malaysia
Phone: (+60) 4.641.4633
Fax: (60) 4.641.4634
kesterpn@kester.com
®
GLOBAL
800 West Thorndale Avenue
Itasca, IL USA 60143
Phone: (+1) 800.2.KESTER
Fax: (+1) 630.616.4044
customerservice@kester.com
ASIA-PACIFIC
500 Chai Chee Lane
Singapore 469024
Phone: (+65) 6.449.1133
Fax: (+65) 6.242.9036
sales_co@kester.com
EUROPE
Ganghofer Str. 45
82216 Gernlinden
Germany
eu-customerservice@kester.com

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Kester catalog

  • 2.
  • 3. Kester is a leading innovator and global supplier of premium electronic assembly materials that services the automotive, semiconductor, and electronics industries. Kester products are solution-driven, reliable, and backed by unparalleled customer service. At Kester, we believe that long-term relationships drive innovation and that people are at the center of everything we do. MATERIALS AND PEOPLE THAT DRIVE INNOVATION
  • 4. NEW PRODUCT NP505-HR THE PASTE FOR HIGH- RELIABILITY APPLICATIONS NP505-HR IS A HIGH-RELIABILITY, ZERO- HALOGEN, LEAD-FREE, NO-CLEAN SOLDER PASTE FEATURING: ■ Reliable residues in harsh modified SIR testing ■ Consistent print performance down to 0.55 area ratio in all print conditions ■ Excellent solderability and wetting across varied profiles - Similar performance in air vs. N2 - Resistance to tombstoning ■ Low voiding across wide variety of profiles ■ Compatible with multiple conformal coatings ■ Extremely stable paste properties - No loss in print performance after 30C/70%RH for 7 days - 9 month shelf life ■ Passed the Bono Corrosion Test with a corrosion factor (Fc) value of 1.1%
  • 5. SOLDER PASTE Kester offers a complete line of solder paste to fit the needs of the electronic assembly market. The preferred products below cover the complete range of application types including No-Clean, Water-Soluble, Halogen-Free and Lead-Free. FORMULA DESCRIPTION PACKAGINGCLASSTYPE ALLOY/ MESH NP505-HR EP256HA HM531 R276 NXG1 The Lead-Free No-Clean Paste that Passes Harsh Modified SIR Testing. The No-Clean Leaded Paste with Ultimate Activity for Difficult Soldering Applications. The Water-Soluble Leaded Paste that Prints Everything. The Dispensable Paste for Every Application, Formulated in Both Leaded and Lead-Free Alloys. The Lead-Free No-Clean Paste that Works as Well as SnPb Alloys. ROL0NC ROL0NC ORM0WS NC ROL1NC SAC305, Type 3 & Type 4 500 g jar or 600 g cartridges SAC305, Type 3 500 g jar or 600 g cartridges Sn63/Pb37, Type 3 500 g jar or 600 g cartridges Sn63/Pb37, Type 3 500 g jar or 600 g cartridges Sn63/Pb37 ROL0 & SAC305, Type 3 35 g or 100g dispense syringes
  • 6. NF372-TB THE FLUX FOR HIGH TEMPERATURE APPLICATIONS NF372-TB IS A ZERO-HALOGEN, LOW-SOLIDS, NO-CLEAN LIQUID FLUX FOR CHALLENGING BOARD & HIGH TEMPERATURE APPLICATIONS FEATURING: ■ Zero-Halogen Chemistry – no intentionally added halogens in the formulation to exceed current standards and meet future customer requirements ■ Sustained Activity – flux is able to withstand long dwell times and high preheat temperatures to improve hole-fill and wetting on thick or challenging boards ■ Reliability Assurance – unheated flux will pass SIR testing therefore ensuring reliability in final assemblies ■ Clear and Minimal Residue – clear residue that is non-tacky for improved cosmetics and testing ■ Passed the Bono Corrosion Test with a corrosion factor (Fc) value of 0.5% NEW PRODUCT
  • 7. LIQUID SOLDER FLUX FORMULA DESCRIPTION CLASS% SOLIDSTYPE SOLVENT Lead-free wave and selective soldering systems require exposing the flux to slightly higher soldering temperatures. Lead-free alloys traditionally wet metal surfaces more slowly than tin-lead. Kester liquid fluxes for lead-free assembly have new activator packages to enable rapid wetting and hole- filling, ensuring reliable product output. The table below shows preferred Kester Liquid Fluxes available globally. NF372-TB 952-S 959T 979VT 2331-ZX 2235 186 4662 985M The No-Clean Flux for High Temperature and Thick Board Applications The Solar Applications Flux The Low-Solids No-Clean Flux that Minimizes Micro-Solderballs The Best Wetting Properties Available in a VOC-Free Liquid Flux The Industry Proven Water Soluble Wave Solder Flux The High-Activity, Low Foaming Water-Soluble Flux The RMA Flux Designed for High Thermal Stability The Thinner for No-Clean Alcohol-Based Fluxes The No-Clean General Use Wave Solder Flux ROL0NC ORL02.0NC ORL0 ORL0 ORH1 ORH1 ROL0 2.9 5.0 33 11 36 NC NC WS WS RMA Thinner ROL03.6 3.9 NC Alcohol Alcohol Alcohol Alcohol Water Alcohol Alcohol Alcohol Alcohol
  • 8. SOLDER WIRE FORMULA FORMULA LEAD-FREE WIRE OFFERINGS LEADED WIRE OFFERINGS DESCRIPTION DESCRIPTION CLASS CLASS TYPE TYPE ALLOY ALLOY 275 245 331 48 44 331 The Superior Wetting No-Clean Core Flux The No-Clean Flux Core Choice for Leaded Builds The High Activity, Water-Soluble Core Flux for Soldering Difficult Metals The Activated Rosin Flux Developed for Lead-Free Applications The Activated Rosin Flux Designed for Instant Wetting Action The High Activity, Water-Soluble Core Flux for Soldering Difficult Metals ROL0 ROL0 ORH1 ROM1 ROM1 ORH1 NC NC WS RA RA WS K100LD SAC305 Sn63Pb37 SAC305 K100LD SAC305 Sn63Pb37 Sn60Pb40 SAC305 Sn63Pb37 Kester wire products have been developed to provide superior performance for hand soldering in the electronics industry. While the globally available preferred products are listed below, other combinations and core fluxes may be available. The Kester website will have the most updated listing of all available cored wire and solder wire products.
  • 10. Kester preforms can be specified in a variety of forms and sizes. Common solderforms and their dimensions are seen in the first table below. Depending on customer specifications on alloy type, flux core or coating and packaging requirements, the combination variables are nearly endless. The charts below are offered as a guide to help customers understand the possible options and configurations. Please call Kester sales at (+1) 630.616.4042 to start your preform quote. PREFORMS Other alloys may be available, depending on melt point required. FLUX DESCRIPTIONS PACKAGING TYPES SOLDERFORMS RIBBONS DISCS PELLETS CUT-OFFS WASHERS ALLOY FLUXING TYPE % VARIES BY CONFIGURATION CORED - INTERNAL COATED - EXTERNAL DIMENSIONS TOLERANCE Preferred Lead-Free Alloys 245S 285 290S 48SF 44 88 291S 435 W d W OD Bulk in Jar Stackpack Tape & Reel Layer Pack d t ID t t L L t Sn96.5Ag3.0Cu0.5 Sn95.5Ag3.8Cu0.7 Sn97Ag0.2Sb0.8Cu2 Sn96.3Ag3.7 245S 285 48SF 44 88 285 290S 44 291S 435 .050” - 2.5” (1.27 - 63.5mm) .005” - .060” (.127 - 1.52mm) .028” - .250” (.0011-6.3mm) > .250” (6.35mm) < .500” (12.7mm) > .500” (12.7mm) .004” - .125” (.102 - 3.1mm) .030” - 1.0” (.762 - 25.4mm) .015” - 0.93” (.381-23.6mm) .004” - 0.95” (.102 - 24.1mm) .020” -.250” (.508 - 6.35mm) .004” - .012” (.102 - .305mm) .010” - .585” (.254 - 14.8mm) < 2” (50.8mm) 2 - 6” (50.8 - 152.4mm) 6 - 10” (152 - 2520mm) ± .002” (.050mm) ± .003” (.076mm) ± .005” (.127mm) ± .003” (.076mm) ± .005” (.127mm) ± .002” (.050mm) ± .002” (.050mm) ± .002” (.050mm) ± .002” (.050mm) ± .002” (.0500mm) ± .002” (.050mm) ± .003” (.076mm) ± .003” (.076mm) ± .010” (.254mm) ± .020” (.508mm) Sn63Pb37 Sn10Pb88Ag2 Sn62Pb36Ag2 Sn60Pb40 Preferred Leaded Alloys No-Clean Flux ROL0 RMA Flux ROL0 Low Solids Flux ROL0 RA Flux ROL1 RA Flux ROM1 RA Flux ROM1 No-Clean Flux ORL0 High Activity WS Flux ORH1 IDOD t t d d L L t W t W KEY W = Width L = Length d = Diameter t = Thickness OD = Outer Diameter ID = Inner Diameter ± .005” (.127mm)
  • 11. TACKY SOLDER FLUX Kester TSF’s are the industrial standard for Flip Chip and BGA Sphere Attach. With viscosities optimized for high speed application and holding of a chip or sphere in place prior to reflow, Kester TSF’s enable wide process windows for our users. Known for their active soldering, Kester TSF’s ensure good electrical connections on known good die and components. FORMULA DESCRIPTION PACKAGINGTYPE CLASS TSF 6522RH TSF 6852 Kester’s TSF-6522RH is a rosin based no-clean TSF formula designed to be halogen-free. TSF-6522RH can be used in dipping or printing applications and in a rework application for surface mount packages. Kester’s TSF-6852 is a synthetic rosin-fee water-soluble TSF. TSF-6852 has easy to clean liquid residues and solders quickly, allowing for short profiles. 30g syringe 100g jar 150g cartridge 30g syringe 165g cartridge NC WS ROL0 ORH1
  • 12. KESTER HEADQUARTERS JAPAN 20-11 Yokokawa 2-Chome Sumida-Ku Tokyo, 130 Japan Phone: (+81) 3.3624.5351 Fax: (+81) 3.3626.6253 jpsales@kester.com jp-tech-service@kester.com TAIWAN 7F, No. 205, Section 3 Bei-Xin Road, Hsin-Tien District New Taipei City, 231, Taiwan, R.O.C. Phone: (+886) 2.8913.1611 Fax: (+886) 2.8913.1516 gcsales@kester.com CHINA Hengqiao Road, Wujiang Economic Development Zone Suzhou, Jiangsu Province, China 215200 Phone: (+86) 512.82060807 Fax: (+86) 512.8206 0808 sgu@kester.com SECOND PLANT NOW OPEN: ITW Specialty Material (Suzhou) CO., LTD Hengqiao Road, Wujaing Economic Development Zone Wujiang, Jiangsu, China MALAYSIA No.31 (first floor) Persiaran Mahsuri 1/1 Sunway Tunas 11900 Bayan Lepas Penang, Malaysia Phone: (+60) 4.641.4633 Fax: (60) 4.641.4634 kesterpn@kester.com ® GLOBAL 800 West Thorndale Avenue Itasca, IL USA 60143 Phone: (+1) 800.2.KESTER Fax: (+1) 630.616.4044 customerservice@kester.com ASIA-PACIFIC 500 Chai Chee Lane Singapore 469024 Phone: (+65) 6.449.1133 Fax: (+65) 6.242.9036 sales_co@kester.com EUROPE Ganghofer Str. 45 82216 Gernlinden Germany eu-customerservice@kester.com