This document provides information about various plant-based fibers including cotton, jute, and hemp. It discusses the biological source, chemical composition, uses, and preparation processes for each fiber. Cotton fibers come from the seeds of cotton plants and are mainly used for absorbent cotton, surgical dressings, and filtering. The document outlines the ginning and scouring processes used to prepare cotton fibers. Jute fibers come from the stems of jute plants and are composed primarily of cellulose. They are used for wrapping bales. The retting process is described for extracting jute fibers from the stems. Identification tests are also listed to distinguish between different types of fibers.
2. FIBRES
Hair-like raw material directly obtainable
from an animal, vegetable or mineral source
and convertible into nonwoven fabrics such
as paper or after spinning into yarns, into
woven cloth.
4. COTTON
Synonyms
Raw cotton, purified cotton, Absorbent
cotton
Biological source
Epidermal trichomes of the seeds of the
cultivated species of Gossypium herbaceum
freed from impurities, fats and sterilized,
belonging to family Malvaceae.
Chemical const.
90% cellulose, 7-8% moisture, wax, fat
and oil 0.5% and cell content about 0.5%.
Uses
As a filtering medium
In surgical dressings
Absorbent cotton absorbs blood, pus,
mucus, and prevents infections in wounds
5. PREPARATION OF COTTON
Plants after flowering, bear fruits known as capsules (3-5 celled)
bearing numerous seeds covered with hairs known as bolls.
Bolls collected, dried and taken to ginning press where trichomes are
separated from seeds
2 types of gins :
(i) Saw gins – circular saws that grip the fibres and pull them through
narrow slot. Produces variety with shorter length known as linters/lints
which are used for manufacture of absorbent cotton
(ii) Roller gins – has a rough roller to grab the fiber and pull it under a
rotating bar. Produces long fibres which are used for preparation of cloth
The impurities removed from the raw fibres, washed, bleached, dried,
packed and sterilized by gamma radiations.
Then the raw fibres passed through the pipes to a press where it is
compressed into bales (55 inches tall, 28 inches wide, 21 inches thick –
500 pounds weight known as Universal Density Bale)
Absorbent cotton (to remove all the non-cellulosic materials) prepared
by a process known as Scouring where the lints are treated with alkali like
sodium hydroxide at boiling and under pressure for 10-15 hours.
6. JUTE
Synonym
Gunny
Biological Source
It consists of phloem fibres from the stem of
various species of the Corchorus; C. capsularis, C.
olitorius, family Tiliaceae
Chemical constituents
cellulose 50-53%
hemicellulose 20%
lignin 10-11%
moisture NMT 12-13%
Uses
For making cloth for wrapping bales
of raw cotton
Jute fibres
Jute plant
Jute products
7. PREPARATION OF JUTE
Retting is the process for the preparation of bast fibres
Retting employs the action of micro-organisms and moisture on plants
to dissolve or rot away much of the cellular tissues and pectins
surrounding bast-fibre bundles, facilitating the separation of fibre from
the stem.
Types of retting:
Mechanical
Chemical
Microbial
Steam, vapour, dew or water
Most popular of these is water retting which involves submerging
bundles of stalks in water. Water penetrates to the central stalk portion
– inner cells swell- outermost layers burst- increasing the absorption of
moisture and decay producing bacteria.
Retting breaks the lignin bonds present between sclerenchyma and
parenchyma which facilitates the easy procurement of skin from its
core. The material is then washed and dried to release the pectin bond
which makes the hard skin to fine thread like fibres.