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February 2012
2012 Global aerospace and defense
industry outlook:
A tale of two industries
2
Contents
		 Overview
		 Sector updates:
			 Commercial aircraft production
		 Air traffic control
		 Defense
		 Business jet and general aviation
	 County updates:
			 United States
			 Brazil
			 Canada
			 China
			 India
			 France
			 Germany
			 Japan
			 Mediterranean countries
			 United Kingdom
		 Trend updates:
		 Mergers and acquisitions
			 Talent
		 Diversifying portfolio
		 Contracting process
		 Overall outlook for 2012
		 Contacts
3
4
6
7
9
10
11
11
12
12
13
13
14
14
15
15
17
18
18
18
20
3
Overview
The Deloitte Touche Tohmatsu Limited (DTTL) Global
Manufacturing Industry group’s 2012 outlook for the
global aerospace and defense (A&D) industry is a tale of
two industries. On the one hand, the commercial aircraft
industry is looking up, just coming off its best year ever
for production and its second best year for orders1
. On the
other, parts of the defense industry are declining due to
decreased military spending principally in the United States
(U.S.) and Europe2
. Overall, the financial performance of
1 Deloitte United States (Deloitte Development LLP), “2010 Global
Aerospace & Defense Industry Performance Wrap-up,” 12 July 2011.
2 Ibid.
Figure 1: Top 20 global A&D companies’ first nine months 2011 versus 2010
Company
2011 Revenue
year over year
(YoY) percentage
change
2011 Operating
profit YoY
percentage
change
2011 Operating
margin YoY
percentage
change
Boeing 2.98% 9.80% 6.62%
EADS 3.59% 10.92% 7.07%
Lockheed Martin 4.19% -1.23% -5.20%
General Dynamics -1.40% 0.24% 1.67%
Northrop Grumman -6.28% 15.10% 22.82%
United Technologies* 9.53% 16.28% 6.16%
Raytheon 0.64% 10.76% 10.05%
Finmeccanica -5.20% -178.52% -182.82%
GE Aviation* 8.74% 7.21% -1.41%
Thales -0.54% NA NA
Safran 7.20% NA NA
L3 Communication -2.37% -6.90% -4.64%
SAIC -1.24% -42.19% -41.46%
Textron 8.42% 12.89% 4.12%
Bombardier
Aerospace*
15.04% 12.95% -1.82%
Goodrich 14.90% 26.05% 9.70%
Oshkosh Corporation -20.58% -68.91% -60.85%
Honeywell
Aerospace*
10.47% 10.35% -0.11%
ITT Exelis* 2.63% -11.11% -13.39%
Dassault Aviation -28.71% NA NA
Total 3.49% -3.73% -5.25%
* Partial company results based on A&D activities.
Note: The above companies represent the largest A&D companies (based on 2010 annual data) for which quarterly performance financials are
available.
Source: DTTL Global Manufacturing Industry group analysis from the first nine months of 2011 data for the U.S. companies and analogous
documents for the European companies.
the top global A&D companies in 2012 is expected to
hold its own and be in line with 2011 performance (see
Figure 1), with the decline in defense revenues offset
by cost-cutting and aggressive growth actions taken to
maintain operating margins3
. Continued global economic
challenges coupled with revenue gaps and cost pressures
may result in margin contraction for some industry players.
The sector is likely to undergo more streamlining of its cost
structure, divestiture of noncore assets, and additions of
gap filling, as well as game-changing acquisitions. Expect
to see more aggressive competition for the fewer large
3 DTTL Global Manufacturing Industry group analysis, January 2012.
4
defense programs of record, as well as growth in commercial
aircraft backlogs and a capacity challenge for suppliers to meet
commercial aircraft and regional jet producers’ increasing
requirements.
The A&D industry is becoming more global due to
heightened competition, growing travel demands, and
security requirements in emerging markets. Globalization
provides opportunities for lower cost and for technologically
advanced product introductions, as these can be designed and
manufactured anywhere, anytime, largely due to the Internet
and digital product definition, design, and manufacturing
software. Globalization is also affecting product selections, in
that military and commercial customers alike are requiring that
value be “offset” by placing work in their countries of origin.
This tendency is likely to continue, as traditional countries are
pressured to keep their jobs at home, but is balanced by the
need for companies to grow revenues and continue to reduce
labor costs. The trend in the industry toward globalization is
also marked by new market entrants, some of which receive
government financial support that may potentially invite World
Trade Organization consideration in future years. Expect to see
more governmental scrutiny and compliance requirements on
acquisition practices in the areas of anti-bribery, anti-money
laundering, and ethical business practices to provide a level-
playing field of competition.
In the past, the A&D industry has experienced program
management challenges, resulting in delayed schedules and
missed budget commitments. Among other reasons, these
program management struggles could have been due to
intense competition, which would have necessitated optimist
pricing, cost, and delivery plans. A closer look at several large-
scale programs that have missed their commitments in the
last few years reveals many root causes, including the use of
immature technologies, lack of appropriate levels of systems
engineering discipline, and a plethora of complex engineering
changes. Other causes for the overruns include inadequate
supplier business maturity, capacity, and performance, as well
as optimistic scheduling with poor time and resources
planning for contingencies. In 2009, one-time impairment
charges amounted to an estimated US$10.5 billion, while
in 2010 this amount was significantly reduced to an
estimated US$1.7 billion, suggesting that troublesome
programs are behind for now, and that the industry is
learning to manage programs more efficiently.4
This
positive trend likely continued into 2011 and will probably
also continue into 2012.
What lies ahead in 2012 for commercial aircraft
production?
The commercial aircraft industry is likely entering a
prolonged upcycle of orders and production, as demon-
strated by recent Boeing and Airbus announcements
of plans for increased production, the first delivery of
the B-787 Dreamliner, and the progress of new aircraft
programs underway globally5
. Market forecasts of top
large commercial aircraft manufacturers describe an expec-
tation of between 26,900 and 33,500 commercial aircraft
to be produced over the next 20 years6
. The difficulty in
keeping commercial airlines profitable, principally due to
the increasing cost of fuel, is generating requirements
for more fuel-efficient aircraft. This is driving demand for
derivative aircrafts that are equipped with next generation
engine technology. The sales order success of the Airbus
320NEO and the Boeing 737MAX have demonstrated
that industry technology innovations can create significant
product demand.
Advances in efficiency jet-engine propulsion is one of the
most significant technological innovations that have come
4 Deloitte United States (Deloitte Development LLP), “2010 Global
Aerospace & Defense Industry Performance Wrap-up,” 12 July 2011.
5 Aviation Week and Space Technology, “Analysis: Airbus, Boeing Must
Weigh Production Increases With Care, ” 30 August 2011;Flightstory,
“Boeing 787 Dreamliner – Date for First Delivery,” 26 August 2011.
6 Airbus, “Global Market Forecast 2011-2030,” June 2011, www.
airbus.com/company/market/forecast/; Boeing, “Current Market
Outlook 2011-2030,” copyright 2011, www.boeing.com/commercial/
cmo/.
5
to the commercial aviation market in the last two years,
specifically with the Pratt & Whitney PurePower Geared
Turbofan (GTF), as well as the CFM LEAP-X jet engines7
.
Because the price of jet fuel continues to impact the ability
for global airlines to make a profit, the introduction of
new jet power plants, which lowers fuel consumption is
an industry game changer. With a claimed fuel-efficiency
savings in the range of approximately 15 percent, airlines
are requesting that commercial aircraft producers develop
products incorporating these advances8
. Thus, in the last
few years, new programs, such as the Airbus A320 NEO,
the Boeing 737 MAX, the Mitsubishi Regional Jet (MRJ),
the AVIC ARJ21, the Irkut MS-21, and more recently the
Embraer ERJ product line, are planning customer deliveries
in the next several years that will incorporate these new
power plants. As of mid-December 2011, these engine
7 Aspire Aviation, “The engine battle heats up,” 10 May 2011.
8 Aviation Week and Space Technology, “Smooth Start For GTF Flight
Tests,” 22 August 2011; Aviation Week and Space Technology, “Virgin
America Launches CFM Leap On A320NEO,” 15 June 2011.
0
500
1000
1500
2000
2500
3000
19811982198319841985198619871988198919901991199219931994199519961997199819992000200120022003200420052006200720082009201020112012E2013E
Orders Production 7 Year Moving Avg. Production
Orders
Years
producers have racked up 4,720 orders and options for
new next-generation regional and single-aisle commercial
aircraft power plants, making them among the best-selling
products in aircraft production history9
.
Figure 2 illustrates a 30-year history and forecast for large
commercial aircraft orders and production, including a
consensus estimate for 2012 and 2013. It should be noted
that the seven-year moving average for production is
expected to reach 1,000 aircraft by 201310
. This is quite
an accomplishment given that only about 20 years ago,
the seven-year moving average for aircraft production was
approximately 500 aircraft per year11
.
9 FlightGlobal, “Narrowbody engines: Makers mark the way in 2012,”
20 December 2011.
10 DTTL Global Manufacturing Industry group analysis, January 2012.
11 Ibid.
Note: The “Order” plot from 1981-1988 represent gross orders and from 1989-2013E represents net orders.
Source: DTTL Global Manufacturing Industry group analysis, January 2012; The Boeing Company data on orders and delivery, accessed on 27
January 2012, www.active.boeing.com/commercial/orders/index.cfm?content=timeperiodselection.cfm&pageid=m15523;
Airbus company data on orders and delivery, accessed on 27 January 2012, http://www.airbus.com/presscentre/corporate-information/orders-
deliveries/?contentId=%5B_TABLE%3Att_content%3B_FIELD%3Auid%5D%2C&cHash=22935adfac92fcbbd4ba4e1441d13383; DA Davidson &
Company, “Commercial Aerospace Industry Update,” 26 May 2011; The Boeing Company, news release, “Boeing Reports Strong Fourth-Quarter
Results and Provides 2012 Guidance,” 25 January 2012; QMT, “2012 to be Boeing’s year,” January 2012; Airbus, news release, “After a “year
of records,” Airbus sets its sights on continued industry leadership in 2012,” 17 January 2012; JP Morgan, “Aerospace and Defense - All About
Aerospace/Defense – 2012,” 5 January 2012; Credit Suisse, “2012 Aerospace & Defense Outlook,” 19 December 2011; Morgan Stanley, “Aerospace
& Defence Takeoff,” 21 December 2011.
Figure 2: Thirty-year history and forecast for large commercial aircraft orders and production (1981-2013E)
6
What is the future for advancements in air traffic
control (ATC), as a way to reduce aircraft fuel burn?
Global air transportation system (ATS) transformation
initiatives, including the U.S. Federal Aviation Administration’s
(FAA) NextGen program, as well as Europe’s public-
private Single European Sky ATM Research Programme
(SESAR), are expected to be implemented by 202512
. When
fully implemented, satellite-based navigation and the
transformational programs are expected to save an estimated
three billion gallons of fuel, four million flight hours in delays,
and 29 million metric tons of carbon emissions globally each
year13
. With the expectation of increased demand for travel
in the next 20 years14
, the new technology associated with
satellite positioning, navigation, and timing systems is expected
to increase fuel savings per flight by orders of magnitude,
while reducing congestion and weather-related delays.
Altogether, it is expected that the net benefit of implementing
global transformation initiatives could result in significant
financial value15
. Specifically, the projected net present value
of global transformation programs through to 2035 is US$897
billion16
. The estimated regional breakdown is as follows17
:
•	U.S. NextGen program, US$281 billion
•	Europe’s SESAR program, US$266 billion
•	Rest of world, US$350 billion
Globally, the estimated savings accrued by different
beneficiaries include:
•	Airlines, 31 percent
•	Overall economy, 30 percent
•	Passengers, 34 percent
•	Air navigation service providers/airports/ATC organizations, 5
percent of the total benefits
There are many challenges and risks to meeting the planned
implementation date for ATS transformation initiatives. These
include, but are not limited to, funding, technology risk,
regulatory reform, ATC procedures, technical and certification
standards, harmonization, and workforce transformation.
Given the highly complex technology involved and the
requirement for safety and reliability, successful deployment
will likely require additional effort and possibly a new
approach, such as that being proposed for the U.S. FAA
12 Eurocontrol, “10 projects that changed the face of European aviation,” 8
February 2011.
13 Deloitte United States (Deloitte Development LLP), “Transforming
the Global Air Transportation Systems – A Business Case for Program
Acceleration,” 10 May 2011.
14 Fox Business, “Airbus lifts demand forecasts on Asian growth,” 19
September 2011.
15 Deloitte United States (Deloitte Development LLP), “Transforming
the Global Air Transportation Systems – A Business Case for Program
Acceleration,” 10 May 2011.
16 Ibid.
17 Ibid.
NextGen program public-private financing initiative18
.
There may also be significant risk that due to U.S. fiscal
constraints, implementation of the NextGen program
will be delayed, making 2025 potentially not achievable.
Furthermore, there may be some scaling of the capabilities,
which would delay the return on investment for such
programs, but could also contribute to risks of global
harmonization and interoperability with SESAR. Given
the financial condition of the airline industry, it may be
a challenge to require airlines to pay for the necessary
equipage of new technologies on board the aircraft, if the
timing or amount of return on investment is not assured.
Lastly, plans will need to be developed and implemented
to address aviation system delays attributable to the
surface environment. ATS transformation and technology
platform benefits are dependent on the successful
resolution of capacity challenges, including the insufficient
number of runways, gate shortages, and overscheduling
of flights during peak traffic periods. Avoiding the cost of
system delays, whether these are occasioned by airborne
congestion or ground-based constraints, is a key benefit
to be achieved. However, in order to achieve this, the
development and implementation of plans that address
surface-based delays will be critical.
Where is global defense spending going in 2012?
Global defense spending is expected to be flat to declining
in 2012, mostly made up of reductions in the U.S.,
United Kingdom (UK), and the rest of Europe, offset with
increases, principally in China, India, Kingdom of Saudi
Arabia, the United Arab Emirates (UAE), Japan, and Brazil.
In 2010, global defense spending, inclusive of armed
forces personnel, was estimated to be US$1.6 trillion,
with the U.S. the leader by order of magnitude, ahead
of second place China, followed by the UK, France, and
Russia19
. Figure 3 shows the top defense spenders globally
in 2010. It should be noted that nine countries spend over
US$40 billion for defense each year.
In terms of affordability, the nominal amount spent on
defense does not necessarily equate to the importance,
requirements, or priority of defense. Countries such as
the Kingdom of Saudi Arabia spend a significant amount
of their national economy on defense because they have
national wealth created by their oil industry and security
requirements based on their location in the Middle East
and historical precedent. Israel spends a significant amount
of its national wealth on defense for good reason – their
homeland has experienced major military conflict six times
18 Ibid.
19 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and
International Security,” 7 June 2011.
7
since their founding in 194720
. India, Brazil, South Korea,
and others are increasing their defense spending rapidly
due to either their wealth, creating affordability and/or
significant military threats to their national security.	
Figure 4 illustrates affordability and importance of defense
by comparing military expenditures with gross domestic
product (GDP) for selected countries in 2010. As can
be seen, Kingdom of Saudi Arabia spends the highest
percentage of its GDP on military expenditures at 10.1
percent, followed by Israel at 6.4 percent, and then the
U.S., Russia, and South Korea21
. The global average GDP
spent on defense is 2.7 percent — which is a bit over-
stated considering the U.S. raises the average significantly
with a large portion of total expenditures22
.
20 USA Today, “The Arab Israeli Conflict, 1947- present,” 28 August
2001.
21 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and
International Security,” 7 June 2011.
22 Ibid.
The U.S. Department of Defense (DOD) is now
potentially facing up to US$1 trillion in budget cuts
over the next 10 years. What could be the impact
on the skilled workforce and to the industrial base
if all the cuts were enacted?
U.S. defense budget reductions in the order of US$487
billion over 10 years have essentially been agreed to by
U.S. administration and congressional constituents23
.
A recent challenge of the “super-committee” to agree
on deficit-reduction measures on 23 November, 2011
would, if implemented trigger the automatic “sequester”
budget reduction of an additional US$500 billion over 10
years, starting in 201324
. Taken altogether, that implies
a reduction in force structure, (e.g., soldiers, sailors,
airmen, etc.), as well as a reduction in investment accounts
(e.g., research and development (RD), new program
starts, numbers of units ordered, etc.). Assuming that
23 Aerospace Industries Association, “The Real Defense Budget
Challenges Lie Ahead, “ 26 January 2012.
24 Ibid.
Japan
Germany
Canada
Brazil
Italy
Australia
China
France
India
World
UK
South Korea
Russia
U.S.
Israel
Saudi Arabia 10.1%
6.4%
4.8%
4.0%
2.7%
2.6%
2.6%
2.4%
2.3%
2.0%
1.9%
1.8%
1.6%
1.4%
1.4%
1.0%
Source: SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011.
Figure 4: Global military expenditures by country as percentage of gross domestic product in 2010
Israel
Canada
Australia
South Korea
Brazil
Italy
India
Germany
Saudi Arabia
Japan
Russia
France
UK
China
U.S.
World $1,611,437
$698,281
$119,400
$59,598
$59,322
$58,668
$54,527
$45,245
$45,152
$41,284
$36,972
$33,538
$27,591
$23,972
$22,788
$14,036
Source: Stockholm International Peace Research Institute (SIPRI), “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June
2011.
Figure 3: Global military expenditures by country in 2010 (US$ millions)
8
cuts will be proportional and that the entire amount is
cut, it is estimated that up to 25 percent of defense and
government contractor budgets are likely to be impacted,
all else being equal25
. The impact on the industrial base
is likely to be significant, given that essentially one out of
four people in the defense contractor base within the U.S.
would be potentially impacted and possibly downsized
out of the workforce, should the additional US$500
billion cut take effect26
. This could mean that the U.S.
defense industry may not be able to afford to keep certain
technology capabilities alive in the industrial base. It might
also mean that there may not be enough work to support
two or more companies in certain technologies, thus
potentially reducing competition.
Since the U.S. Congress will have until 2013 to deliberate
on the pending workforce cuts, it is expected that much
dialogue and debate will take place in the coming year
regarding the impact of the automatic budget cuts on
the U.S. industrial base. Given the immediacy of the cuts
beginning in 2013 as required in the U.S. Budget Control
Act27
, this debate will likely bring several important
questions and challenges to the forefront. These include:
1.	What is the U.S. strategic defense posture in terms of
size of force structure? What is the U.S. capacity
to fight how many conflicts at once? What threat
environment should be anticipated?
2.	How much defense is affordable?
3.	What should the defense industrial base look like? What
sectors/capabilities need government protection?
What kind of competition is required?
4.	How should the DOD increase productivity and
efficiencies (e.g., improve and lower cost in the
weapons systems acquisition process and manage
programs better to deliver programs on time and on
budget)?
These matters are expected to be most important in
2012, as it relates to the financial performance of the
defense industry. The formulation of a renewed U.S.
defense strategy, coupled with the resulting war fighter
requirements, and ultimately the defense budget, will likely
provide the guidance necessary for defense contractors
to size their workforce appropriately, to understand what
revenues they can count on, and therefore, what their
financial performance will be in 2012.
25 Deloitte United States (Deloitte Development LLP), “The Aerospace
and Defense Industry in the U.S. — A financial and economic impact
study,” 7 March 2012.
26 Ibid.
27 U.S. Government, Budget Control Act, 1 August 2011, www.gpo.
gov/fdsys/pkg/BILLS-112s365eah/pdf/BILLS-112s365eah.pdf.
What effect will the defense budget deliberations
of the U.S. government have on the rest of the
world?
Firstly, the U.S. defense budget associated with contractor
spend is still the largest in the world, accounting for
approximately 53.9 percent of global procurement spend28
.
Even though reductions in the DOD budget are expected
to be in the US$24 billion to US$50 billion per year range,
the budget will still be five to six times the size of its
nearest peer country29
. These budget reductions are likely
to have two main impacts on the global market. First, non-
American AD companies doing business with the U.S.
government will likely still continue to do business there,
albeit at a lower level of participation, all things being
equal. However, a “one size fits all” generalization would
not adequately describe the outlook for these companies
in 2012. In particular, there may be cutbacks to specific
programs that could disproportionately affect certain
European companies due to their program concentration.
Additionally, new program down-selects may occur in
2012 that could significantly strengthen a company’s U.S.
presence if they win new competitions.
Secondly, U.S. AD companies, facing potential revenue
shortfalls from their traditional sources in the DOD, will
likely strengthen their marketing and competitive posi-
tioning in emerging markets, particularly in India, Brazil,
South Korea, Japan, Kingdom of Saudi Arabia, and the
UAE. These countries, with their increasing wealth and
growing security concerns, are expected to increase their
purchases of sophisticated weapons systems, where U.S.
companies have competitive strengths. Thus, for European
AD companies, there will likely be increased and intense
competition for these foreign military sales opportunities.
Finally, the more strategic impact may potentially be a
reduced capacity to address multiple and simultaneous
expeditionary military, humanitarian, or police-action
campaigns, although the DOD process for conducting
a strategic defense review may provide a clearer path
forward. However, past is prologue and should there be
a need, the U.S. government would likely ramp up its
capacity and capabilities to address defense and security
requirements in time of emergency need, as they have
done in the past, no matter what the budget is.
28 DTTL Global Manufacturing Industry group analysis, January 2012.
29 Deloitte United States (Deloitte Development LLP), “The Aerospace
and Defense Industry in the U.S. — A financial and economic impact
study,” 7 March 2012.
9
What about business jets and general aviation?
Where is the market going?
The 2011 general aviation market was expected to
rebound slightly from the devastating impact experienced
to orders, employment, and revenues that began with the
economic crisis in 200830
. Unfortunately, this was not the
case, as shipments for all segments of the general aviation
sector experienced continued declines through the first
three quarters of 201131
. Total shipments declined 9.8
percent, while total billings dropped 10.2 percent through
the first three quarters of 201132
. Figure 5 shows the
changes in shipments for piston, turboprop, and business
jet segments, as well as total billings for the first nine
months of 2011, compared to the same period in 201033
.
More of the same is expected in 2012 with only a slight
growth in orders anticipated. Several reasons may explain
the challenges the general aviation industry faces in
returning to growth. These include the number of high-
quality previously owned general aircraft available in the
market, tighter credit conditions, the smaller number of
younger people obtaining pilots licenses, and finally the
higher cost of fuel. On the bright side, China is in the
process of liberalizing its air space and expects the general
aviation industry to lead business jet aircraft growth in
the country, due to the increasing number of wealthy
individuals and burgeoning middle class. Sales to the
Middle East also are expected to follow the same pattern
and contribute to the slight increase in orders34
.
30 GAMA, “General Aviation Airplane Shipment Report,” 7 November
2011; Aircraft Owners and Pilots Association, “GAMA: Decline in
aircraft deliveries slows, “ 7 November 2011.
31 GAMA website, accessed on 2 December 2011, www.gama.aero/
media-center/industry-facts-and-statistics/shipments-billings/.
32 Ibid.
33 Ibid.
34 Avjet Corporation, “Private Business Jets – A Global Perspective,” 1
December 2011.
Much has been reported about the AD industry’s
need for cost efficiencies and overhead-cost
reduction. The industry continues to experience
program delays and significant cost overruns. Will
there be improvement in 2012?
Although one-time asset impairment charges to earnings
were down significantly in 2010 compared to 2009, the
U.S. Government Accountability Office (GAO) found that
on average, AD programs were 26 percent over budget
and only 33 percent were on schedule35
. Nevertheless,
improvements have been occurring and are expected to
continue in 2012. As companies are pressured by military,
government, and commercial customers to focus on
affordability, the need to manage costs in all phases of the
product life cycle will become increasingly important. AD
companies will need to mitigate costs during RD and
initial production, and then maximize profits as operations
move into full rate production and support.
Starting with the RD process, successful companies have
implemented rigorous program and risk management
processes coupled with effective performance metrics
to manage technical risks and avoid cost overruns.
As programs enter production, successful companies
assess future market conditions, long-term operational
flexibility, and financial return on investment when
considering whether to invest in new capacity or outsource
components to strategic suppliers. As an example,
Gulfstream strategically outsourced production of their
mid-cabin business jets to a key supplier36
. Gulfstream
traditionally operates a vertically integrated business,
but outsourcing this piece of production allowed them
to avoid making significant investments to sustain those
products.
35 GAO Report to Congressional Committees (GAO-08-467SP),
“Defense Acquisitions: Assessments of Selected Weapon Programs,”
March 2008.
36 AIN online, “Outsourcing Offshore Not a Gulfstream Goal,” 13
October 2010.
Figure 5: First nine months 2011 shipments of business and general aviation aircraft manufactured worldwide (US$ billions)
2010 2011 Change
Pistons 633 577 -8.8%
Turboprops 237 223 -5.9%
Business jets 491 427 -13.0%
Total shipments 1,361 1,227 -9.8%
Total billings (US$
billions)
$13.5 $12.1 -10.2%
Source: General Aviation Manufacturers Association (GAMA), accessed on 2 December 2011, www.gama.aero/media-center/
industry-facts-and-statistics/shipments-billings/.
10
During production, improved supplier collaboration
will help companies tend to manage and control costs.
Forecasting, planning, and scheduling maturity has been
shown to have significant impact on the ability for a
company to meet customer delivery schedule demands.
Working with suppliers to provide an accurate view of
lead times, budgets, and forecasts will improve on-time
delivery, responsiveness, and cost effectiveness. Forecasts
that include high-fidelity production lead times, work-
flow dependencies between suppliers, and accurate due
dates are critical to finding ways to reduce lead time and
mitigate potential problem areas.
Lastly, as production volumes drop and eventually cease,
successful companies monitor sustainment requirements
and continually assess the impact that the erosion in
volume and infrequent demand streams can have on
total program costs. For example, the infrequent demand
associated with sustainment requirements can cause
significant breaks in production. A break of 12 months can
increase production costs by 15 percent, for example, and
a break of 18 months can increase costs by 20 percent37
.
In order to control costs, successful companies proactively
monitor product support profiles and potentially shift the
business model used to deliver a product and/or service to
ensure that sustainment costs for the customer are kept
low, while profits are maintained by the company
Significant attention is being paid to U.S.
Government Defense Contractor Audit Agency
(DCAA) contract compliance, with several
companies having their business systems criticized
by government auditors. What should the industry
expect in 2012?
Regulators have long held government contractors
accountable for how their money is being spent; however,
there are additional and more intense consequences for
non-compliance based on new regulations. Contractors
are already subject to numerous regulatory requirements,
contract audits, investigative oversight, certifications,
and sanctions. It is expected that continued scrutiny of
contractor business systems, a renewed focus on access to
internal audit reports, and a return of incurred cost audits.
In recent years, the U.S. government has been highly
focused on the role served by the DCAA in overseeing
compliance with requirements, such as the Defense Federal
Acquisition Regulation Supplement (DFARS). As a result,
the DCAA has taken a more aggressive and comprehensive
approach to their auditing of defense contractors38
.
37 DTTL Global Manufacturing Industry group analysis, January 2012.
38 Deloitte United States (Deloitte  Touche Financial Advisory Services
LLP) observation, December 2011.
Further underscoring the situation, in May 2011, the
DOD issued an Interim Rule amending DFARS in an
effort to improve the effectiveness of DOD oversight
over contractor business systems39
. The rule establishes
specific compliance requirements spanning a wide variety
of defense contractor business processes, including
accounting systems, earned value management systems,
estimating systems, materials management and accounting
systems, property management systems, and purchasing
systems. With the issuance of the Interim Rule, defense
contractors will likely experience even greater DCAA
attention. The stakes have been raised, as the Interim
Rule specifies that defense contractors may face financial
consequences for non-compliance, including withholding
of payments if “significant deficiencies” are identified40
.
Penalties include payment withholding of 5 percent of
amounts due per system or 10 percent maximum, which
can continue until such time as the significant deficiencies
have been corrected, as determined by the government’s
contracting officer. Faced with the possibility of substantial
delays in receiving payment for services rendered,
successful defense contractors are proactively evaluating
their compliance with the new DFARS requirements to help
ensure that their business systems are not in violation41
.
In December 2011, the GAO issued a report regarding
DCAA’s access to defense company internal audit reports42
.
The report found that many of these internal audit reports
reviewed contained information relevant to DCAA audits,
but certain information was not provided or requested.
While acknowledging existing case law regarding access to
these confidential internal reports, the GAO recommended
that DCAA take steps to facilitate access to internal
audits and assess periodically whether other actions are
needed. The DCAA is expected to increase its efforts in
performing incurred cost audits at contractors. DCAA
management has stated it will be forming dedicated teams
to focus on performing these audits and decreasing the
current backlog of open years43
. As these audits are being
conducted, contractors will likely experience challenges
in providing adequate documentation in support of its
transactions.
39 U.S. DOD, “Federal Register / Vol. 76, No. 96 / Wednesday, May 18,
2011 / Rules and Regulations.”
40 Ibid.
41 Deloitte United States (Deloitte  Touche Financial Advisory Services
LLP) observation, December 2011.
42 U.S. GAO, “Actions Needed to Improve DCAA’s Access to and Use of
Defense Company Internal Audit Reports,” 8 December 2011.
43 National Defense Industry Association, management presentation,
12 to 13 September 2011.
11
What is the emerging tax picture for U.S. AD
companies?
In the past, the tax departments of AD companies have
been viewed as cost centers that manage the company’s
tax compliance and tax financial reporting obligations. This
model may have been sufficient for U.S.-based companies
operating primarily within the United States, serving
primarily American customers. However, as companies
expand internationally and encounter new complicated
tax laws of foreign countries, in addition to the uncertain
and complicated U.S. tax laws, tax departments are being
asked to do more than what they are accustomed to
without additional resources. Furthermore, companies
may not be able to handle or coordinate their global tax
compliance obligations and may require assistance in
the U.S. and abroad. Proactive tax departments that are
well integrated with a company’s finance and operations
functions and viewed as a value driver can deliver
meaningful benefits exceeding department costs, including
lowering effective tax rates and obtaining cash tax savings
through upfront tax planning.
The U.S. tax picture for beyond 2012 is still developing.
There is a debate in Washington D.C. currently underway
on the need to reform U.S. corporate tax rules and lower
the top rate in order to make U.S. businesses more
competitive internationally. However, the prospect of
a reduced corporate tax rate comes with a significant
amount of uncertainty for taxpayers, as Congress would
likely have to make foundational changes to longstanding
deductions, credits, and incentives upon which businesses
have relied, such as the RD tax credit, domestic
production activities deduction, completed contract rules,
and accelerated depreciation. While no action is expected
until sometime after the 2012 U.S. elections, companies
could be taking several actions to prepare for and
successfully cope with change.
What can be expected in Brazil, with increasing
levels of wealth, the pending selection of new
fighter aircraft, and growth in the civil aviation
market?
It is anticipated that the Brazilian AD industry will
continue to thrive over the next few years, driven by GDP
and individual income growth, as well as wealth creation
particularly in the middle class. In addition, the expansion
of credit and long-term financing has been powerful
drivers of economic growth. Finally, real-dollar exchange
rates have stabilized, resulting in lower foreign exchange
credit risk. These drivers have provided a foundation
for robust economic activity and bode well for the AD
market in Brazil.
Air travel demand has increased at impressive levels and
nearly tripled in the past decade, as more people can
afford to fly for business and leisure44
. In commercial
airlines, revenue from domestic and international regular
flights operated by Brazilian companies has increased
from R$13.8 billion in 2003 to R$21.6 billion in 201045
.
In defense and security, the Brazilian Air Force budget has
increased from R$4.6 billion to R$8.02 billion, signaling
an increased priority for national defense46
. This is one of
the most significant military investments for the Brazilian
government.
In addition to organic market expansion, Brazil’s
involvement in the 2014 International Federation of
Association Football World Cup and 2016 Olympic
games will increase travel to the country generating
additional revenue for the industry. These mega events
are likely to expand the interest in tourism, business, and
infrastructure development. The Brazilian government
plans to invest R$5.6 billion to modernize airports in
preparation for the sporting events47
. Another important
factor driving the markets is the high-speed development
of biofuels for aviation. Thus for the next year, industry
sector activities in Brazil appear to be increasing.
How will the Canadian industry benefit from the
growth of the industry in the next years due to
increasing demand for aircrafts?
The Canadian AD industry is composed of more than
400 companies, including a few original equipment
manufacturers (OEMs) and many tier two and tier three
suppliers48
. It employs more than 80,000 employees,
generates revenues of approximately CND$24 billion, and
focuses primarily on the commercial aircraft sector which
represents 83 percent of the industry49
. This situation
positions Canada to benefit from the increasing demand
arising from the global commercial sector and protects it
against defense spending reductions.
The Canadian AD industry is benefiting from the
opportunities of the global AD industry since more than
77 percent of its revenues are generated from sales to
44 Star Tribune, “Brazil air travel triples since 2002, stoking worries
about preparation for WCup, Olympics,” 25 January 2012.
45 National Civil Aviation Agency, “2010 Yearbook of Air
Transportation,” developed in 2011, www.stats.gov.cn/english/
statisticaldata/otherdata/brics2011/P020110412517544487450.pdf.
46 Ibid.
47 Empresas Concremat, “Building for a more competitive Brazil,”
April 2011.
48 Aerospace Industries Association of Canada (AIAC), Canada’s
Aerospace Industry Statistics, accessed on 2 January 2012.
49 AIAC, “Backgrounder Deloitte Study – Report Highlights,” 26
October 2011.
12
foreign markets50
. The increasing demand in developing
countries such as China and India will therefore benefit
Canada. Canadian companies are likely to continue to
invest in those developing countries in order to maintain
market share and remain competitive in these markets. In
addition, industry has also focused on the development of
“green” aerospace technology to provide fuel-efficiency
relief as the price of fuel rises. As the demand for greener
aircraft increases, many Canadian AD companies that
have invested heavily over the past few years will likely
gain financial benefits.
What impact will China have in the industry?
China is expected to continue the modernization of the
industry, with several development programs underway. In
the commercial aircraft industry, the COMAC C-919 single
aisle commercial air transport program is well under devel-
opment, with first flight scheduled in 2014 and entry into
service in 201651
. COMAC forecasts 2,000 C-919 aircraft
to be produced over the next 20 years, approaching 7
percent market share of the consensus market forecast for
global production52
. In addition, COMAC is developing the
ARJ-21 regional aircraft, which has already undergone first
flight, and is expected to be delivered to airline customers
in 201253
. Together, these two aircraft launch programs
represent the emergence of an industry that has struggled
over time, but now appears to be emerging as a credible
producer of commercial air transportation products. It is
expected that the Chinese commercial aircraft industry
will continue to gain attention in 2012, with continued
western supplier involvement and partnership creation, as
well as continued technology development.
In the space sector, the Chinese industry continues to
advance its space program with the development of a
space station. A plan announced by the Chinese govern-
ment at the end of 2011 includes the launch of a space
lab and collecting samples from the moon by 201654
. It
also includes plans for a manned spaceship and space
freighters. The new space plan would include the design,
manufacture, and deployment of the Beidou Satellite
Navigation system, China’s version of a global positioning
systems (GPS), navigation and timing system, similar to the
U.S.-based global positioning system. Recent achievements
made by China’s aerospace industry in 2011, including a
50 Ibid.
51 Flightglobal, “C919 project at “crucial point” in detailed design –
Comac,” 25 November 2011.
52 Defenceweb, “COMAC C919 orders reach 165 aircraft,” 16
November 2011.
53 Flight Global, “Comac ARJ21-700 ready for type inspection
authorization,” 30 December 2011.
54 The New York Times, “Space Plan From China Broadens Challenge
to U.S.,” 29 December 2011.
successful docking between the Shenzhou-8 unmanned
spacecraft and the Tiangong-1 space lab module55
.
China is also increasing its defense capitalization,
expanding its submarine fleet and developing its first
aircraft carrier, purchased from Russia56
. It also has a fifth
generation stealth fighter, the J-20, under development,
which has captured the attention of global competitors57
.
What is expected for India in 2012?
India is a nation on the ascent in terms of wealth creation,
spending on space, commercial air transportation, and
defense sector. First, the Indian space sector has been
experiencing growth with the launch of Chandrayaan-1,
the Indian Remote Sensing series and Indian National
Satellite system58
. The Indian Space Research Organization
(ISRO) is experiencing success with the in-country design
and production of spacecraft. ISRO is likely to establish
new facilities and develop a host of technologies for
India’s first manned mission scheduled for 201659
. A new
project, the Indian Regional Navigational Satellite System,
has been developed for improving national intelligence,
surveillance, and reconnaissance capabilities with a launch
of the first satellite planned during 2012-2013. Finally, the
Chandrayaan-II mission is expected to launch in 2013, with
the objective to collect samples of lunar soil and conduct
in situ chemical and mineralogical studies60
.
Second, regarding commercial aviation, India is one of
the fastest growing aviation markets and is expected to
be the third largest domestic market after the U.S. and
China by 202061
. The commercial aviation market in India
during that time is expected to grow at a compound
annual growth rate (CAGR) of 18 percent, and the market
for new passenger aircraft in India is expected to be
US$150 billion, with 1,320 new airplanes delivered over
the next 20 years62
. Traditional mainline as well as low-
cost carriers are expected to participate in fleet renewals
55 CNN US, “Space docking marks new milestone for China’s stellar
ambitions,” 30 November 2011.
56 The Guardian, “China’s first aircraft carrier: From Russia with love,”
10 August 2011.
57 ABC News, “Chinese Stealth Fighter Could Rival U.S.’s Best: Report,”
9 May 2011.
58 Deloitte India (Deloitte Touche Tohmatsu India Private Limited),
Antrix Corporation Limited, and Confederation of Indian Industry,
“Overview of the Indian Space Sector 2010,” August 2010.
59 Flightglobal, “India’s space sector shifts to new frontiers,” 1 February
2011.
60 ISRO, website information included in Future Programme, accessed
on 18 January 2012.
61 India Brand Equity Foundation, Website information included in
Aviation, accessed in December 2011.
62 Indian Aviation, “Sky is the limit,” 18 January 2012; Boeing, “Boeing
values India Market for 1320 New Airplanes at $150 Billion Over Next
20 Years,” 6 July 2011.
13
and additions to serve growing and new markets. In
addition, the flourishing Indian private general aviation and
business jet market are expected to grow to 12 percent
of the global market, surpassing China and Japan63
. It is
expected to reach to 2,000 units purchased by 2020, up
from 650 units delivered by August 2011 year to date64
.
Furthermore, there is an emerging demand for helicopters
and unmanned aerial vehicles (UAV).
Finally, increased defense spending is a welcome bright
spot in India for global suppliers experiencing downturns
in their home countries. India’s 2012 Defense Procurement
Procedure will likely also define offset guidelines with
the introduction of certain standard global practices
and provision for foreign exchange risk. The indigenous
Indian defense sector continues to look for favorable
support from the Indian Ministry of Defense (MOD) in
terms of expeditious awarding of contracts, providing tax
incentives, issuing industrial licenses, increasing foreign
direct investment, and building up the indigenous defense
industrial base. Foreign defense contractors will likely need
to continue to work with these indigenous suppliers in
order to be successful in India.
What changes are expected in the industry in
France in 2012?
The French AD industry benefits from the presence of
several large global companies, which have significant sales
to the French military, global commercial airlines, and other
commercial and government customers globally. However,
as European countries scale back their defense purchases
due to affordability reasons, French AD companies are
finding it more difficult to rely as much on the French
government as the primary customer. Among other
areas, sales success is increasingly being pursued with the
commercial success of the Airbus product line, in particular
the A320 NEO, one of the most successful aircraft product
launches in history.
Due to the high relative value of the Euro compared to
the U.S. dollar, certain suppliers are finding it difficult to
maintain cost-competitiveness and have been pursuing
outsourcing opportunities in lower cost countries. In
addition, mid-tier aerospace suppliers may be looking for
opportunities to gain cost advantage via scale economies,
gained through industry consolidation. Activity in 2011
in the merger and acquisition (MA) marketplace has
increased, particularly amongst the smaller supplier
community. With Airbus commercial aircraft backlogs
growing, and the anticipated rate increases taking hold,
63 Business today, “Wings of their own: Growing fortunes fuel appetite
for private jets,” 1 May 2011.
64 Aviation India, “Private aviation on boom in India,”13 August 2011.
MA activity is expected to accelerate in 2012.
How is Germany responding to the economic
challenges facing the industry?
The German AD industry sustained the recent global
economic crises and gained an upward momentum in
201065
and likely in 201166
. Nevertheless, the industry
outlook for 2012 is somewhat less optimistic. Given the
macroeconomic conditions, the fragile foundation for
prosperity in Europe, and the ongoing Euro crisis make
short-term developments difficult to forecast.
Public budget constraints, aggravated by the debt crisis,
are likely to continue to impact the German defense
industry. In the short term though, the 2012 public
defense budget is nominally flat at €31.7 billion, slightly
higher level than in 201167
. The suspension of conscription
and the downsizing of the Bundeswehr to approximately
185,000 soldiers in the midterm will lead to lower
personnel costs68
. Expenses for maintenance, procurement
of military equipment, and defense-related research are
therefore, expected to increase. As a result, the German
commercial defense industry is not yet impacted by
discretionary spending and may see a slight increase in
procurement.
For the expected longer-term demand decrease, defense
industry companies have started restructuring programs,
striving to further boost their exports of military equipment
(by more than 50 percent in 2009 to €2.1 billion in 2010),
and accelerate their technological transformation towards
more flexible and volatile threat-responsive products and
services on the other69
.
The impact of the flat to declining global AD industry
will be cushioned in 2012 by the existing large backlog of
commercial aircrafts70
. In addition, some market players
are likely to expand their product portfolio, striving to
enter new market segments, and exploring the use of AD
technologies (e.g., carbon fiber) in other industries to gain
new end-market growth opportunities for growth. This
might also lead to increasing transnational MA activity,
65 Handelsblatt, “Luft- und Raumfahrt im Aufwind,” 21 April 2011.
66 Deloitte Germany (Deloitte Consulting GmbH) observation, January
2012.
67 Defense News, “Germany to Boost Defense Budget by 133M Euros,”
7 September 2011.
68 The Local, “Bundeswehr begins new era as conscription ends,” 4
July 2011.
69 Frankfurter Allgemeine Politik, “50 Prozent mehr deutsche
Rüstungsexporte,” 7 December 2011
70 Airbus, “Global Market Forecast 2011-2030,” June 2011, www.
airbus.com/company/market/forecast/; Boeing, “Current Market
Outlook 2011-2030,” copyright 2011, www.boeing.com/commercial/
cmo/.
14
both from German companies investing in target markets,
as well as Asian investors investing in Western companies
in order to gain technological know-how.
In general, the German AD industry could see some
further consolidation initiatives driven by efforts for
diversification, key system supplier platform capability,
more risk sharing, and assistance to distressed key
suppliers by OEMs.
What are the emerging trends for the Japanese
AD industry?
The current global role of the Japanese AD industry
is primarily as a tier-one supplier. Indeed, more than
35 percent of Boeing 787 components are made by
Japanese companies, and fully 20 Japanese companies
participate in the Airbus A380 program71
. Although
the recent appreciated Japanese Yen has resulted in
profitability challenges for the industry, it is expected that
rate increases in these and other programs will help grow
revenues, employment, and related economic activity for
the industry in Japan for several years to come.
The industry is maturing and in selected cases is
transitioning to a full-scale platform integrator. Major
programs under development are the MRJ, a next
generation regional aircraft being produced by Mitsubishi
Aircraft Cooperation, Honda Jet by Honda, commercial
derivatives of the XC-2 by Kawasaki Heavy, and US2
by ShinMaywa. The Japanese industry has high hopes
for the commercial success of these programs because
they represent an opportunity to showcase indigenous
engineering and systems integration capabilities. They also
represent a key pathway for economic development, job
creation, and national pride.
Key success factors for the Japanese AD industry have
been and continue to be technology and quality. However,
the industry has also realized the criticalities of voice of
customer, needs-driven engineering, and globalization to
reach the next level of performance and improve global
status. The largest impact to Japan’s AD industry is the
transition from product- driven manufacturing companies
to global and customer needs-driven engineering
companies.
71 The Society of Japanese Aerospace Companies, “Aerospace Industry
in Japan 2010,” April 2011.
What will the budget deficit challenges in
the Mediterranean countries mean to their
contributions to the NATO organization for their
own countries defense budget impact and ability to
be a leader?
Since the end of the Cold War, military policy and
expenditure have been the subject of a constant evaluation
to ensure the ability to intervene efficiently. Furthermore,
the U.S. and North Atlantic Treaty Organization
(NATO) relationship was balanced towards greater U.S.
contribution in terms of both leading crisis situations and
military spending. The recent Arab Spring events and the
military security campaign in Libya have demonstrated the
need for Europe, particularly the UK, Italy, Germany, and
France, to take the lead72
. European nations are becoming
more aware that security is not a zero-cost product and
that they cannot enjoy the benefits of security without also
helping to guarantee it.
As shown earlier in Figure 2 and 3 focused on global
defense spending, the UK, France, and Germany are by
far, the countries that invest most on military expenses,
with the UK at 2.3 percent of GDP compared to 1.7
percent for France, 1.8 percent for Germany, 0.9 percent
for Italy, and 0.7 percent for Spain73
. However, considering
the combined European population and GDP and the
corresponding U.S. figures, European expenditure on
military investment is a fourth the amount spent by the
U.S, while spending on military RD amounts to just a
sixth of the U.S. figure74
.
With the economic challenges in Europe, particularly with
the Mediterranean countries of Spain and Italy, increases
in defense spending are not likely in the short to medium
term. According to preliminary budget projections, the
gap between U.S. and European defense spending is likely
to widen, as NATO’s 2011 spending cuts of 18 percent
in the next few years are forecasted compared to 201075
.
However, the term “smart defense” has been coined
to define the trend towards selective European military
spending at a time of limited available economic resources.
Smart defense involves a streamlined, more efficient model
with the adoption of a range of measures and armaments
that will enable NATO to face up to any type of threat:
From cyber war to missile defense against possible attacks
by “rogue” countries. It will seek to increase efficiency
72 The Global Policy Institute, “The Arab Spring is an Opportunity...for
Europe”, 2 September 2011; Deutsche Welle, “European divisions on
Libya hold up U.S., NATO leadership decisions,” 23 March 2011.
73 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and
International Security,” 7 June 2011.
74 Ibid.
75 NATO, “NATO Review 2011,” accessed on 3 January 2012, www.
nato.int/docu/review.
15
by encouraging member countries to cooperate on the
basis of interoperability and specialization. Plans are for
resources to be better allocated, no longer based on
national interests, but in the more general interests of the
alliance as a whole76
.
What is the industry in the UK doing to address the
slowdown in defense spending?
The UK AD industry is the third largest globally, behind
the U.S. and China, and has 520,000 direct and indirect
employees dependent on the sector77
. Importantly, over
half of the revenues generated by UK-based firms derive
from sales made to export markets, with the U.S. DOD
being the primary export customer78
. Thus, the industry
is important to the UK industrial base as the employer of
a highly skilled UK workforce and as an earner of foreign
revenues. As such, understanding the UK industry going
forward requires consideration of all three key revenue
generators, including UK MOD, U.S. DOD, and the
commercial aerospace sector, along with an understanding
of the UK government response.
The UK deficit reduction program has resulted in defense
procurement reforms, which have delayed contract
placements, and will reduce spending over the next three
years by approximately 8 percent in real terms. In addition,
the Currie review regarding single-source procurement
is expected to be finalized in early 201279
. Amongst the
expected recommendations are open book accounting
so that the UK MOD is in a better position to negotiate,
incentivizing efficiency to encourage the industry to
reduce its cost base, and a push to reduce single-source
procurement and open competition.
A similar picture to the UK is being seen, as discussed
elsewhere in this outlook. However, it could be argued that
there are still opportunities to access additional revenues
in the U.S. market via a focus on small-to medium-sized
acquisitions, as has been the case for the UK industry over
the last decade or so. The challenge now, given what is
happening in the UK market, is both securing funding
and being able to meet vendor price expectations. In
addition to the Currie report, the UK government is looking
76 NATO, Smart defense website, accessed on 7 February 2012, www.
nato.int/cps/en/natolive/78125.htm.
77 A|D|S, “Aerospace: A recipe for recession recovery,” 2011; A|D|S,
“Defence: sound investment, strategic choice,” accessed on 18
January 2012, www.engineeringcapacity.com/__data/assets/pdf_
file/0006/405168/ADS-Defence-manifesto-FINAL.pdf; The Telegraph,
“UK military spending,” accessed on 18 January 2012, www.
telegraph.co.uk/news/uknews/defence/8002911/Defence-spending-
the-worlds-biggest-armies-in-stats.html?image=2.
78 Deloitte UK observation, 14 December 2011.
79 UK MOD, “Review into single-source military equipment contracts,”
11 October 2011.
to support the industry in accessing new markets and
growing exports. This government/industry partnership
will need strong commitment on both sides as it will be
up against other countries seeking a similar export-led
recovery for their industrial base. In order to address the
above challenges and opportunities, the UK AD industry
is preparing itself for the future by80
:
•	Increasing focus on the broader security and intelligence
markets
•	Increasing access to customer’s preferential areas of
spend and/or customers in new geographic markets
•	Addressing internal costs to reflect changes in customer
requirements and reduced business activity
•	Focusing on operational efficiency
•	Looking to work more closely with the UK government
for support on exports, as recognized by the UK
government in its recent whitepaper81
•	Continuing to improve internal data capture, and
leveraging this knowledge in negotiations with future
upskilled government procurement agencies
•	Enhancing the robustness and appropriateness of their
business portfolios through targeted acquisitions and
disposals
Where do you see MA activity in 2012?
Global MA activity in 2012 is likely to be driven by a
variety of factors, including the impact of the recent global
economic crisis on both corporations and private equity
firms. Specifically, investible cash, as well as borrowing
capacity will likely lead many companies to pursue MA
activity as a vehicle for growth and to access new markets.
Many AD companies have used their cash over the last
several years to pay down debt, buy back stock, increase
dividends, and to make elective contributions to pension
costs. At the beginning of 2011, global AD companies
had an estimated US$49.5 billion in free cash flow, and
some used this asset to participate in the MA market82
.
Indeed, MA deal value in the AD industry in 2011
was approximately twice the level from the previous
year, driven in large part by the US$16 billion Goodrich
Corporation acquisition by United Technologies
Corporation deal announcement83
. Additionally, the vast
80 UK MOD, ”Spending Review 2010,” covering the period to the 2014
to 2015 financial year announced on 20 October 2010.
81 UK MOD/Government, “National Security Through Technology:
Technology, Equipment, and Support for Defence and Security,”
February 2012.
82 Deloitte United States (Deloitte Development LLP), “2010 Global
Aerospace  Defense Industry Performance Wrap-up,” 12 July 2011.
83 DTTL Global Manufacturing Industry group analysis, January 2012;
Wall Street Journal, “UTC Deal Reached to Acquire Goodrich,” 22
September 2011.
16
level of capital raised by private-equity firms in previous
years should serve as a driver to deploying those funds
in 2012. Private equity investors are likely to compete for
many of the same assets as strategic buyers and in some
cases paying higher values. During 2011, multiple deals,
large and small, were announced and similar levels of MA
activity are expected for 2012.
It is anticipated that increased activity will remain high
within commercial aerospace given the anticipated
overall increases to production levels and new program
ramp-ups. Buyers will likely continue to use MA to
position themselves on these growing programs, as well
as increasing scale and integration capabilities to become
Figure 6: Recent energy market investments by leading AD companies
Source: DTTL Global Manufacturing Industry group analysis, January 2012.
Figure 7: UVA data capture
Note: The quantity of data captured by UAVs has increased 50 times over the past two years, creating a market
for filtering and processing UAV sensor data.
Source: DTTL Global Manufacturing Industry group analysis, January 2012.
more relevant to the customer. Within the defense world,
the challenges of the U.S. “Super Committee” will likely
lead to a decline in certain defense programs, as the U.S.
government looks for ways to reduce the budget deficit.
This will likely have a negative impact on overall defense
industry attractiveness of certain assets. At the same time,
expect ever-increasing budget support for, and therefore,
MA interest in, those areas which support “new
realities” technologies, such as intelligence, surveillance
reconnaissance, precision strike, cyber security, energy
security, data fusion, mission software development, and
unmanned and autonomous controlled vehicles.
0
5
10
15
MarineNuclearSolarWindFuel cellsBiofuels
13 13
10
8
5
3
Energy markets
Numberofcompaniesinvested
0
300
600
900
1200
1,500
20112009
13
10
8
3
30
1,500
Year
Continuousyearsofvideofeed
17
What are the trends in talent recruitment,
development, and retention in the AD industry?
Talent is one of the biggest challenges companies face
in the coming years, particularly the AD industry given
its demographic composition. The often cited shortage
of engineers in the U.S. remains a challenge, but skilled
production workers are also in short supply. In the U.S.,
74 percent of manufacturers indicated that workforce
shortages or skills deficiencies in skilled production roles
represent a major challenge to productivity84
. Cuts in
defense spending threaten to exacerbate this problem if
diversified manufacturers and smaller companies leave
thesector and skilled production workers seek employment
in other sectors.
The future of AD industry talent is the generation
entering the workforce today. This workforce has
significantly different values and expectations than the
baby boomer workforce that makes up the majority of
AD companies today. The industry is faced with the
challenge of attracting this new workforce and changing
some of the fundamental aspects of their culture, while
retaining the elements of the culture that have made them
successful for decades. Today’s entry-level workers value
84 Deloitte United States (Deloitte Consulting LLP) and Manufacturing
Institute, “Boiling Point: The Skills Gap in U.S. Manufacturing,” 17
October 2011.
Figure 8: U.S. defense contract spending by competition (US$ billion)
0
50
100
150
200
250
300
350
400
Competition with multiple offers
Competition with single offer
No competition
2010200920082007200620052004200320022001
Year
US$billion
Source: David Berteau, Defense Contract Trends (Washington, D.C.: CSIS, May 2011), {page 24}.
open environments, rapid advancement, flexible work
arrangements, diverse assignments, and non-hierarchical
organizations. AD companies have traditionally been
characterized by the opposite: Facilities are at times old,
utilitarian, and closed; access to information is tightly
controlled, advancement can be slow and measured,
hierarchies are clear and firm, and many people work a
single program for 10 to more years.
AD companies have the opportunity to use the incoming
workforce to catalyze culture change not only to attract
the next generation, but also to address changing
trends in the industry: Increased use of fixed-price and
performance-based contracts, significantly increased
focus on affordability, and transition away from traditional
large procurement programs to new geographies and
new markets (e.g., foreign military sales, information
technology management, and cyber security). These
changes lend themselves to culture change that aligns
with the values of the future workforce. The challenge for
companies is making themselves more attractive to the
next generation, while retaining the core elements that
have made them successful: Commitment to the mission,
focus on the warfighter, and relentless pursuit of results.
18
How is the global defense industry diversifying?
The anticipated cuts in defense spending in the U.S. and
in Europe for the foreseeable future will force companies
to evolve their businesses to better suit markets outside of
their traditional customer base. As seen in Figures 6 and 7,
continuing energy concerns and a drastic increase in the
demand for UAV data capture have created new market
opportunities. In order to address these new markets,
many companies have already made investments or
acquired niche companies with the necessary capabilities
to capitalize on these opportunities.
Success in these new markets will likely require changes in
business models. As companies within the industry adapt
their business models to meet shifting demands, they will
reorient processes for interacting with customers, suppliers,
and the general marketplace. For instance, shifting from a
product-orientated business model of building ships, to a
service-oriented business model of analyzing captured data
from UAVs, requires the rationalization of manufacturing
capabilities, build-up of service operations, and customer
service delivery models.
Companies have successfully managed this transition in
the past. For example, VT Group, originally a UK defense
shipbuilding company, managed to successfully transform
its business model from a traditional shipbuilder to a major
provider of communications, defense, and education
support services by divesting 55 percent of its shipbuilding
business to BAE Systems and acquiring/integrating a
portfolio of small support service companies85
.
85 Shipping Times, “VT and BAE Systems announce shipbuilding
merger agreement,” 25 July 2007.
Figure 9: U.S. defense spending by contract type (US$ billion)
Source: David Berteau, Defense Contract Trends (Washington, D.C.: CSIS, May 2011), {page 25}.
Will performance-based contracts become more
popular as a defense industry contracting process?
The AD cost-reimbursable contracts that are currently
commonplace with militaries and governments are likely
to be less suitable for future commercial clients. As seen
in Figure 8, for the past 10 years, cost-reimbursable
contracts have made up a significant portion of defense
spending. In Figure 9, due to the lack of cost-type
contracts in commercial markets, and the decreased use
of these contracts by the U.S. government, companies are
becoming more adept at utilizing and managing to fixed
price (i.e., performance-based contracts).
Companies shifting from cost-type, transactional contracts
to performance-based contracts successfully define up-
front customer needs, accurate performance metrics, and
controlled risk management. In addition, the sole-source
and limited-competition contracts that military clients enjoy
are less likely to happen in the commercial marketplace.
GE, Rolls Royce, and Pratt and Whitney are leaders of
performance-based logistics services, utilizing accurate
forecast models, and proactive real-time performance
data to anticipate and prevent service interruptions, while
maintaining a consistent service level.
What are your predictions for the future of the AD
industry?
Although it has only been 108 years since the Wright
Brothers first flight, the industry has contributed
fundamentally to the way we live, work, travel, and
communicate with the technologies created and continued
0
50
100
150
200
250
300
350
400
Cost and type
Fixed price
2010200920082007200620052004200320022001
Year
US$billion
19
innovations developed in jet aircraft, communications
satellites, the Internet, and GPS, for example. Also,
the industry is primarily responsible for the reduction
of casualties in armed conflict due to the technology
innovations that keep warfighters out of harm’s way
with UAV, sophisticated surveillance sensors, and over
the horizon strike capability. This industry has created
the technology innovations that have contributed to the
very fabric of society — from the ability to communicate
globally around the clock from our personal digital
assistants, to safe and efficient air travel, to securing our
borders, and defending our way of life.
Past is prologue, expect game-changing technology
innovations to continue to be created within the global
AD industry into the future. Some of the science and
technology being developed include directed energy
and high-powered microwave weapons, supersonic
missiles, long-range and high-altitude unmanned aerial
systems, satellite-based high-resolution full motion video
cameras, and extraordinary software that can trace
financial transactions of known terrorists. Interesting
technologies are being experimented that can harvest
solar power from space-based solar arrays, converted to
microwaves, or high-voltage wireless signals, to ground,
air, and sea-based distribution networks. These kinds of
innovative technologies will change the lives in society in
immeasurable ways, just like during the first century, the
industry has changed the way humans interact on a global
basis. This is indeed something to look forward to in the
near term, as well as in the future.
20
Contacts:
Tom Captain
Global AD sector leader
Deloitte Touche Tohmatsu Limited
+1 206 716 6452
tcaptain@deloitte.com
Tim Bremer
Partner
Deloitte United States
(Deloitte  Touche USA LLP)
+1 703 251 3825
tbremer@deloitte.com
Pauline Biddle
Partner
Deloitte UK
+44 118 322 2452
pbiddle@deloitte.co.uk
Gilbert Fayol
Partner
Deloitte France
+33 1 55 61 66 97
gfayol@deloitte.fr
Nidhi Goyal
Director
Deloitte India
+91 124 679 2299
nigoyal@deloitte.com
Dan Haynes
Principal
and U.S. Consulting AD leader
Deloitte United States
(Deloitte Consulting LLP)
+1 404 631 2155
dhaynes@deloitte.com
Michael Hessenbruch
Partner
Deloitte Germany
+49 711 16554 7311
mhessenbruch@deloitte.de
John Hung
Partner
Deloitte China
+86 21 61411828
johnhung@deloitte.com.cn
Yuichiro Kirihara
Senior Manager
Deloitte Japan
+81 3 4218 7592
ykirihara@deloitte.com
Ellen MacNeil
Partner
Deloitte United States
(Deloitte Tax LLP)
+1 202 378 5220
ellenmacneil@deloitte.com
Kevin McFarlane
Managing Director
Deloitte United States
(Deloitte  Touche Corporate Finance
LLP)
+1 213 553 1423
kemcfarlane@deloitte.com
Jose Othon Tavares de Almeida
Partner
Deloitte Brazil
+55 11 51 86 6066
joalmeida@deloitte.com
Luca Petroni
Partner
Deloitte Italy
+39 0636749217
lpetroni@deloitte.it
Martin Vezina
Partner
Deloitte Canada
+1 514 393 7139
mvezina@deloitte.ca
General (USAF retired) Charles Wald
Director and Senior Advisor
Deloitte United States
(Deloitte Services LP)
+1 571 882 7800
cwald@deloitte.com
About Deloitte
Deloitte refers to one or more of Deloitte Touche Tohmatsu Limited, a UK private company limited by
guarantee, and its network of member firms, each of which is a legally separate and independent entity.
Please see www.deloitte.com/about for a detailed description of the legal structure of Deloitte Touche
Tohmatsu Limited and its member firms.
Deloitte provides audit, tax, consulting, and financial advisory services to public and private clients spanning
multiple industries. With a globally connected network of member firms in more than 150 countries, Deloitte
brings world-class capabilities and high-quality service to clients, delivering the insights they need to address
their most complex business challenges. Deloitte’s approximately 182,000 professionals are committed to
becoming the standard of excellence.
Disclaimer
This publication contains general information only, and none of Deloitte Touche Tohmatsu Limited, its member
firms, or their related entities (collectively the “Deloitte Network”) is, by means of this publication, rendering
professional advice or services. Before making any decision or taking any action that may affect your finances
or your business, you should consult a qualified professional adviser. No entity in the Deloitte Network shall be
responsible for any loss whatsoever sustained by any person who relies on this publication.
Deloitte Touche Tohmatsu Limited Global Manufacturing Industry group
The Deloitte Touche Tohmatsu Limited Global Manufacturing Industry group is comprised of around 2,000
member firm partners and over 13,000 industry professionals in over 45 countries. The group’s deep industry
knowledge, service line experience, and thought leadership allows them to solve complex business issues with
member firm clients in every corner of the globe. Deloitte member firms attract, develop, and retain the very
best professionals and instill a set of shared values centered on integrity, value to clients, and commitment to
each other and strength from diversity. Deloitte member firms provide professional services to 80 percent of
the manufacturing industry companies on the Fortune Global 500®. For more information about the Global
Manufacturing Industry group, please visit www.deloitte.com/manufacturing.
Copyright © 2012 Deloitte Global Services Limited

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Deloitte, global aerospace industry

  • 1. February 2012 2012 Global aerospace and defense industry outlook: A tale of two industries
  • 2. 2 Contents Overview Sector updates: Commercial aircraft production Air traffic control Defense Business jet and general aviation County updates: United States Brazil Canada China India France Germany Japan Mediterranean countries United Kingdom Trend updates: Mergers and acquisitions Talent Diversifying portfolio Contracting process Overall outlook for 2012 Contacts 3 4 6 7 9 10 11 11 12 12 13 13 14 14 15 15 17 18 18 18 20
  • 3. 3 Overview The Deloitte Touche Tohmatsu Limited (DTTL) Global Manufacturing Industry group’s 2012 outlook for the global aerospace and defense (A&D) industry is a tale of two industries. On the one hand, the commercial aircraft industry is looking up, just coming off its best year ever for production and its second best year for orders1 . On the other, parts of the defense industry are declining due to decreased military spending principally in the United States (U.S.) and Europe2 . Overall, the financial performance of 1 Deloitte United States (Deloitte Development LLP), “2010 Global Aerospace & Defense Industry Performance Wrap-up,” 12 July 2011. 2 Ibid. Figure 1: Top 20 global A&D companies’ first nine months 2011 versus 2010 Company 2011 Revenue year over year (YoY) percentage change 2011 Operating profit YoY percentage change 2011 Operating margin YoY percentage change Boeing 2.98% 9.80% 6.62% EADS 3.59% 10.92% 7.07% Lockheed Martin 4.19% -1.23% -5.20% General Dynamics -1.40% 0.24% 1.67% Northrop Grumman -6.28% 15.10% 22.82% United Technologies* 9.53% 16.28% 6.16% Raytheon 0.64% 10.76% 10.05% Finmeccanica -5.20% -178.52% -182.82% GE Aviation* 8.74% 7.21% -1.41% Thales -0.54% NA NA Safran 7.20% NA NA L3 Communication -2.37% -6.90% -4.64% SAIC -1.24% -42.19% -41.46% Textron 8.42% 12.89% 4.12% Bombardier Aerospace* 15.04% 12.95% -1.82% Goodrich 14.90% 26.05% 9.70% Oshkosh Corporation -20.58% -68.91% -60.85% Honeywell Aerospace* 10.47% 10.35% -0.11% ITT Exelis* 2.63% -11.11% -13.39% Dassault Aviation -28.71% NA NA Total 3.49% -3.73% -5.25% * Partial company results based on A&D activities. Note: The above companies represent the largest A&D companies (based on 2010 annual data) for which quarterly performance financials are available. Source: DTTL Global Manufacturing Industry group analysis from the first nine months of 2011 data for the U.S. companies and analogous documents for the European companies. the top global A&D companies in 2012 is expected to hold its own and be in line with 2011 performance (see Figure 1), with the decline in defense revenues offset by cost-cutting and aggressive growth actions taken to maintain operating margins3 . Continued global economic challenges coupled with revenue gaps and cost pressures may result in margin contraction for some industry players. The sector is likely to undergo more streamlining of its cost structure, divestiture of noncore assets, and additions of gap filling, as well as game-changing acquisitions. Expect to see more aggressive competition for the fewer large 3 DTTL Global Manufacturing Industry group analysis, January 2012.
  • 4. 4 defense programs of record, as well as growth in commercial aircraft backlogs and a capacity challenge for suppliers to meet commercial aircraft and regional jet producers’ increasing requirements. The A&D industry is becoming more global due to heightened competition, growing travel demands, and security requirements in emerging markets. Globalization provides opportunities for lower cost and for technologically advanced product introductions, as these can be designed and manufactured anywhere, anytime, largely due to the Internet and digital product definition, design, and manufacturing software. Globalization is also affecting product selections, in that military and commercial customers alike are requiring that value be “offset” by placing work in their countries of origin. This tendency is likely to continue, as traditional countries are pressured to keep their jobs at home, but is balanced by the need for companies to grow revenues and continue to reduce labor costs. The trend in the industry toward globalization is also marked by new market entrants, some of which receive government financial support that may potentially invite World Trade Organization consideration in future years. Expect to see more governmental scrutiny and compliance requirements on acquisition practices in the areas of anti-bribery, anti-money laundering, and ethical business practices to provide a level- playing field of competition. In the past, the A&D industry has experienced program management challenges, resulting in delayed schedules and missed budget commitments. Among other reasons, these program management struggles could have been due to intense competition, which would have necessitated optimist pricing, cost, and delivery plans. A closer look at several large- scale programs that have missed their commitments in the last few years reveals many root causes, including the use of immature technologies, lack of appropriate levels of systems engineering discipline, and a plethora of complex engineering changes. Other causes for the overruns include inadequate supplier business maturity, capacity, and performance, as well as optimistic scheduling with poor time and resources planning for contingencies. In 2009, one-time impairment charges amounted to an estimated US$10.5 billion, while in 2010 this amount was significantly reduced to an estimated US$1.7 billion, suggesting that troublesome programs are behind for now, and that the industry is learning to manage programs more efficiently.4 This positive trend likely continued into 2011 and will probably also continue into 2012. What lies ahead in 2012 for commercial aircraft production? The commercial aircraft industry is likely entering a prolonged upcycle of orders and production, as demon- strated by recent Boeing and Airbus announcements of plans for increased production, the first delivery of the B-787 Dreamliner, and the progress of new aircraft programs underway globally5 . Market forecasts of top large commercial aircraft manufacturers describe an expec- tation of between 26,900 and 33,500 commercial aircraft to be produced over the next 20 years6 . The difficulty in keeping commercial airlines profitable, principally due to the increasing cost of fuel, is generating requirements for more fuel-efficient aircraft. This is driving demand for derivative aircrafts that are equipped with next generation engine technology. The sales order success of the Airbus 320NEO and the Boeing 737MAX have demonstrated that industry technology innovations can create significant product demand. Advances in efficiency jet-engine propulsion is one of the most significant technological innovations that have come 4 Deloitte United States (Deloitte Development LLP), “2010 Global Aerospace & Defense Industry Performance Wrap-up,” 12 July 2011. 5 Aviation Week and Space Technology, “Analysis: Airbus, Boeing Must Weigh Production Increases With Care, ” 30 August 2011;Flightstory, “Boeing 787 Dreamliner – Date for First Delivery,” 26 August 2011. 6 Airbus, “Global Market Forecast 2011-2030,” June 2011, www. airbus.com/company/market/forecast/; Boeing, “Current Market Outlook 2011-2030,” copyright 2011, www.boeing.com/commercial/ cmo/.
  • 5. 5 to the commercial aviation market in the last two years, specifically with the Pratt & Whitney PurePower Geared Turbofan (GTF), as well as the CFM LEAP-X jet engines7 . Because the price of jet fuel continues to impact the ability for global airlines to make a profit, the introduction of new jet power plants, which lowers fuel consumption is an industry game changer. With a claimed fuel-efficiency savings in the range of approximately 15 percent, airlines are requesting that commercial aircraft producers develop products incorporating these advances8 . Thus, in the last few years, new programs, such as the Airbus A320 NEO, the Boeing 737 MAX, the Mitsubishi Regional Jet (MRJ), the AVIC ARJ21, the Irkut MS-21, and more recently the Embraer ERJ product line, are planning customer deliveries in the next several years that will incorporate these new power plants. As of mid-December 2011, these engine 7 Aspire Aviation, “The engine battle heats up,” 10 May 2011. 8 Aviation Week and Space Technology, “Smooth Start For GTF Flight Tests,” 22 August 2011; Aviation Week and Space Technology, “Virgin America Launches CFM Leap On A320NEO,” 15 June 2011. 0 500 1000 1500 2000 2500 3000 19811982198319841985198619871988198919901991199219931994199519961997199819992000200120022003200420052006200720082009201020112012E2013E Orders Production 7 Year Moving Avg. Production Orders Years producers have racked up 4,720 orders and options for new next-generation regional and single-aisle commercial aircraft power plants, making them among the best-selling products in aircraft production history9 . Figure 2 illustrates a 30-year history and forecast for large commercial aircraft orders and production, including a consensus estimate for 2012 and 2013. It should be noted that the seven-year moving average for production is expected to reach 1,000 aircraft by 201310 . This is quite an accomplishment given that only about 20 years ago, the seven-year moving average for aircraft production was approximately 500 aircraft per year11 . 9 FlightGlobal, “Narrowbody engines: Makers mark the way in 2012,” 20 December 2011. 10 DTTL Global Manufacturing Industry group analysis, January 2012. 11 Ibid. Note: The “Order” plot from 1981-1988 represent gross orders and from 1989-2013E represents net orders. Source: DTTL Global Manufacturing Industry group analysis, January 2012; The Boeing Company data on orders and delivery, accessed on 27 January 2012, www.active.boeing.com/commercial/orders/index.cfm?content=timeperiodselection.cfm&pageid=m15523; Airbus company data on orders and delivery, accessed on 27 January 2012, http://www.airbus.com/presscentre/corporate-information/orders- deliveries/?contentId=%5B_TABLE%3Att_content%3B_FIELD%3Auid%5D%2C&cHash=22935adfac92fcbbd4ba4e1441d13383; DA Davidson & Company, “Commercial Aerospace Industry Update,” 26 May 2011; The Boeing Company, news release, “Boeing Reports Strong Fourth-Quarter Results and Provides 2012 Guidance,” 25 January 2012; QMT, “2012 to be Boeing’s year,” January 2012; Airbus, news release, “After a “year of records,” Airbus sets its sights on continued industry leadership in 2012,” 17 January 2012; JP Morgan, “Aerospace and Defense - All About Aerospace/Defense – 2012,” 5 January 2012; Credit Suisse, “2012 Aerospace & Defense Outlook,” 19 December 2011; Morgan Stanley, “Aerospace & Defence Takeoff,” 21 December 2011. Figure 2: Thirty-year history and forecast for large commercial aircraft orders and production (1981-2013E)
  • 6. 6 What is the future for advancements in air traffic control (ATC), as a way to reduce aircraft fuel burn? Global air transportation system (ATS) transformation initiatives, including the U.S. Federal Aviation Administration’s (FAA) NextGen program, as well as Europe’s public- private Single European Sky ATM Research Programme (SESAR), are expected to be implemented by 202512 . When fully implemented, satellite-based navigation and the transformational programs are expected to save an estimated three billion gallons of fuel, four million flight hours in delays, and 29 million metric tons of carbon emissions globally each year13 . With the expectation of increased demand for travel in the next 20 years14 , the new technology associated with satellite positioning, navigation, and timing systems is expected to increase fuel savings per flight by orders of magnitude, while reducing congestion and weather-related delays. Altogether, it is expected that the net benefit of implementing global transformation initiatives could result in significant financial value15 . Specifically, the projected net present value of global transformation programs through to 2035 is US$897 billion16 . The estimated regional breakdown is as follows17 : • U.S. NextGen program, US$281 billion • Europe’s SESAR program, US$266 billion • Rest of world, US$350 billion Globally, the estimated savings accrued by different beneficiaries include: • Airlines, 31 percent • Overall economy, 30 percent • Passengers, 34 percent • Air navigation service providers/airports/ATC organizations, 5 percent of the total benefits There are many challenges and risks to meeting the planned implementation date for ATS transformation initiatives. These include, but are not limited to, funding, technology risk, regulatory reform, ATC procedures, technical and certification standards, harmonization, and workforce transformation. Given the highly complex technology involved and the requirement for safety and reliability, successful deployment will likely require additional effort and possibly a new approach, such as that being proposed for the U.S. FAA 12 Eurocontrol, “10 projects that changed the face of European aviation,” 8 February 2011. 13 Deloitte United States (Deloitte Development LLP), “Transforming the Global Air Transportation Systems – A Business Case for Program Acceleration,” 10 May 2011. 14 Fox Business, “Airbus lifts demand forecasts on Asian growth,” 19 September 2011. 15 Deloitte United States (Deloitte Development LLP), “Transforming the Global Air Transportation Systems – A Business Case for Program Acceleration,” 10 May 2011. 16 Ibid. 17 Ibid. NextGen program public-private financing initiative18 . There may also be significant risk that due to U.S. fiscal constraints, implementation of the NextGen program will be delayed, making 2025 potentially not achievable. Furthermore, there may be some scaling of the capabilities, which would delay the return on investment for such programs, but could also contribute to risks of global harmonization and interoperability with SESAR. Given the financial condition of the airline industry, it may be a challenge to require airlines to pay for the necessary equipage of new technologies on board the aircraft, if the timing or amount of return on investment is not assured. Lastly, plans will need to be developed and implemented to address aviation system delays attributable to the surface environment. ATS transformation and technology platform benefits are dependent on the successful resolution of capacity challenges, including the insufficient number of runways, gate shortages, and overscheduling of flights during peak traffic periods. Avoiding the cost of system delays, whether these are occasioned by airborne congestion or ground-based constraints, is a key benefit to be achieved. However, in order to achieve this, the development and implementation of plans that address surface-based delays will be critical. Where is global defense spending going in 2012? Global defense spending is expected to be flat to declining in 2012, mostly made up of reductions in the U.S., United Kingdom (UK), and the rest of Europe, offset with increases, principally in China, India, Kingdom of Saudi Arabia, the United Arab Emirates (UAE), Japan, and Brazil. In 2010, global defense spending, inclusive of armed forces personnel, was estimated to be US$1.6 trillion, with the U.S. the leader by order of magnitude, ahead of second place China, followed by the UK, France, and Russia19 . Figure 3 shows the top defense spenders globally in 2010. It should be noted that nine countries spend over US$40 billion for defense each year. In terms of affordability, the nominal amount spent on defense does not necessarily equate to the importance, requirements, or priority of defense. Countries such as the Kingdom of Saudi Arabia spend a significant amount of their national economy on defense because they have national wealth created by their oil industry and security requirements based on their location in the Middle East and historical precedent. Israel spends a significant amount of its national wealth on defense for good reason – their homeland has experienced major military conflict six times 18 Ibid. 19 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011.
  • 7. 7 since their founding in 194720 . India, Brazil, South Korea, and others are increasing their defense spending rapidly due to either their wealth, creating affordability and/or significant military threats to their national security. Figure 4 illustrates affordability and importance of defense by comparing military expenditures with gross domestic product (GDP) for selected countries in 2010. As can be seen, Kingdom of Saudi Arabia spends the highest percentage of its GDP on military expenditures at 10.1 percent, followed by Israel at 6.4 percent, and then the U.S., Russia, and South Korea21 . The global average GDP spent on defense is 2.7 percent — which is a bit over- stated considering the U.S. raises the average significantly with a large portion of total expenditures22 . 20 USA Today, “The Arab Israeli Conflict, 1947- present,” 28 August 2001. 21 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011. 22 Ibid. The U.S. Department of Defense (DOD) is now potentially facing up to US$1 trillion in budget cuts over the next 10 years. What could be the impact on the skilled workforce and to the industrial base if all the cuts were enacted? U.S. defense budget reductions in the order of US$487 billion over 10 years have essentially been agreed to by U.S. administration and congressional constituents23 . A recent challenge of the “super-committee” to agree on deficit-reduction measures on 23 November, 2011 would, if implemented trigger the automatic “sequester” budget reduction of an additional US$500 billion over 10 years, starting in 201324 . Taken altogether, that implies a reduction in force structure, (e.g., soldiers, sailors, airmen, etc.), as well as a reduction in investment accounts (e.g., research and development (RD), new program starts, numbers of units ordered, etc.). Assuming that 23 Aerospace Industries Association, “The Real Defense Budget Challenges Lie Ahead, “ 26 January 2012. 24 Ibid. Japan Germany Canada Brazil Italy Australia China France India World UK South Korea Russia U.S. Israel Saudi Arabia 10.1% 6.4% 4.8% 4.0% 2.7% 2.6% 2.6% 2.4% 2.3% 2.0% 1.9% 1.8% 1.6% 1.4% 1.4% 1.0% Source: SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011. Figure 4: Global military expenditures by country as percentage of gross domestic product in 2010 Israel Canada Australia South Korea Brazil Italy India Germany Saudi Arabia Japan Russia France UK China U.S. World $1,611,437 $698,281 $119,400 $59,598 $59,322 $58,668 $54,527 $45,245 $45,152 $41,284 $36,972 $33,538 $27,591 $23,972 $22,788 $14,036 Source: Stockholm International Peace Research Institute (SIPRI), “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011. Figure 3: Global military expenditures by country in 2010 (US$ millions)
  • 8. 8 cuts will be proportional and that the entire amount is cut, it is estimated that up to 25 percent of defense and government contractor budgets are likely to be impacted, all else being equal25 . The impact on the industrial base is likely to be significant, given that essentially one out of four people in the defense contractor base within the U.S. would be potentially impacted and possibly downsized out of the workforce, should the additional US$500 billion cut take effect26 . This could mean that the U.S. defense industry may not be able to afford to keep certain technology capabilities alive in the industrial base. It might also mean that there may not be enough work to support two or more companies in certain technologies, thus potentially reducing competition. Since the U.S. Congress will have until 2013 to deliberate on the pending workforce cuts, it is expected that much dialogue and debate will take place in the coming year regarding the impact of the automatic budget cuts on the U.S. industrial base. Given the immediacy of the cuts beginning in 2013 as required in the U.S. Budget Control Act27 , this debate will likely bring several important questions and challenges to the forefront. These include: 1. What is the U.S. strategic defense posture in terms of size of force structure? What is the U.S. capacity to fight how many conflicts at once? What threat environment should be anticipated? 2. How much defense is affordable? 3. What should the defense industrial base look like? What sectors/capabilities need government protection? What kind of competition is required? 4. How should the DOD increase productivity and efficiencies (e.g., improve and lower cost in the weapons systems acquisition process and manage programs better to deliver programs on time and on budget)? These matters are expected to be most important in 2012, as it relates to the financial performance of the defense industry. The formulation of a renewed U.S. defense strategy, coupled with the resulting war fighter requirements, and ultimately the defense budget, will likely provide the guidance necessary for defense contractors to size their workforce appropriately, to understand what revenues they can count on, and therefore, what their financial performance will be in 2012. 25 Deloitte United States (Deloitte Development LLP), “The Aerospace and Defense Industry in the U.S. — A financial and economic impact study,” 7 March 2012. 26 Ibid. 27 U.S. Government, Budget Control Act, 1 August 2011, www.gpo. gov/fdsys/pkg/BILLS-112s365eah/pdf/BILLS-112s365eah.pdf. What effect will the defense budget deliberations of the U.S. government have on the rest of the world? Firstly, the U.S. defense budget associated with contractor spend is still the largest in the world, accounting for approximately 53.9 percent of global procurement spend28 . Even though reductions in the DOD budget are expected to be in the US$24 billion to US$50 billion per year range, the budget will still be five to six times the size of its nearest peer country29 . These budget reductions are likely to have two main impacts on the global market. First, non- American AD companies doing business with the U.S. government will likely still continue to do business there, albeit at a lower level of participation, all things being equal. However, a “one size fits all” generalization would not adequately describe the outlook for these companies in 2012. In particular, there may be cutbacks to specific programs that could disproportionately affect certain European companies due to their program concentration. Additionally, new program down-selects may occur in 2012 that could significantly strengthen a company’s U.S. presence if they win new competitions. Secondly, U.S. AD companies, facing potential revenue shortfalls from their traditional sources in the DOD, will likely strengthen their marketing and competitive posi- tioning in emerging markets, particularly in India, Brazil, South Korea, Japan, Kingdom of Saudi Arabia, and the UAE. These countries, with their increasing wealth and growing security concerns, are expected to increase their purchases of sophisticated weapons systems, where U.S. companies have competitive strengths. Thus, for European AD companies, there will likely be increased and intense competition for these foreign military sales opportunities. Finally, the more strategic impact may potentially be a reduced capacity to address multiple and simultaneous expeditionary military, humanitarian, or police-action campaigns, although the DOD process for conducting a strategic defense review may provide a clearer path forward. However, past is prologue and should there be a need, the U.S. government would likely ramp up its capacity and capabilities to address defense and security requirements in time of emergency need, as they have done in the past, no matter what the budget is. 28 DTTL Global Manufacturing Industry group analysis, January 2012. 29 Deloitte United States (Deloitte Development LLP), “The Aerospace and Defense Industry in the U.S. — A financial and economic impact study,” 7 March 2012.
  • 9. 9 What about business jets and general aviation? Where is the market going? The 2011 general aviation market was expected to rebound slightly from the devastating impact experienced to orders, employment, and revenues that began with the economic crisis in 200830 . Unfortunately, this was not the case, as shipments for all segments of the general aviation sector experienced continued declines through the first three quarters of 201131 . Total shipments declined 9.8 percent, while total billings dropped 10.2 percent through the first three quarters of 201132 . Figure 5 shows the changes in shipments for piston, turboprop, and business jet segments, as well as total billings for the first nine months of 2011, compared to the same period in 201033 . More of the same is expected in 2012 with only a slight growth in orders anticipated. Several reasons may explain the challenges the general aviation industry faces in returning to growth. These include the number of high- quality previously owned general aircraft available in the market, tighter credit conditions, the smaller number of younger people obtaining pilots licenses, and finally the higher cost of fuel. On the bright side, China is in the process of liberalizing its air space and expects the general aviation industry to lead business jet aircraft growth in the country, due to the increasing number of wealthy individuals and burgeoning middle class. Sales to the Middle East also are expected to follow the same pattern and contribute to the slight increase in orders34 . 30 GAMA, “General Aviation Airplane Shipment Report,” 7 November 2011; Aircraft Owners and Pilots Association, “GAMA: Decline in aircraft deliveries slows, “ 7 November 2011. 31 GAMA website, accessed on 2 December 2011, www.gama.aero/ media-center/industry-facts-and-statistics/shipments-billings/. 32 Ibid. 33 Ibid. 34 Avjet Corporation, “Private Business Jets – A Global Perspective,” 1 December 2011. Much has been reported about the AD industry’s need for cost efficiencies and overhead-cost reduction. The industry continues to experience program delays and significant cost overruns. Will there be improvement in 2012? Although one-time asset impairment charges to earnings were down significantly in 2010 compared to 2009, the U.S. Government Accountability Office (GAO) found that on average, AD programs were 26 percent over budget and only 33 percent were on schedule35 . Nevertheless, improvements have been occurring and are expected to continue in 2012. As companies are pressured by military, government, and commercial customers to focus on affordability, the need to manage costs in all phases of the product life cycle will become increasingly important. AD companies will need to mitigate costs during RD and initial production, and then maximize profits as operations move into full rate production and support. Starting with the RD process, successful companies have implemented rigorous program and risk management processes coupled with effective performance metrics to manage technical risks and avoid cost overruns. As programs enter production, successful companies assess future market conditions, long-term operational flexibility, and financial return on investment when considering whether to invest in new capacity or outsource components to strategic suppliers. As an example, Gulfstream strategically outsourced production of their mid-cabin business jets to a key supplier36 . Gulfstream traditionally operates a vertically integrated business, but outsourcing this piece of production allowed them to avoid making significant investments to sustain those products. 35 GAO Report to Congressional Committees (GAO-08-467SP), “Defense Acquisitions: Assessments of Selected Weapon Programs,” March 2008. 36 AIN online, “Outsourcing Offshore Not a Gulfstream Goal,” 13 October 2010. Figure 5: First nine months 2011 shipments of business and general aviation aircraft manufactured worldwide (US$ billions) 2010 2011 Change Pistons 633 577 -8.8% Turboprops 237 223 -5.9% Business jets 491 427 -13.0% Total shipments 1,361 1,227 -9.8% Total billings (US$ billions) $13.5 $12.1 -10.2% Source: General Aviation Manufacturers Association (GAMA), accessed on 2 December 2011, www.gama.aero/media-center/ industry-facts-and-statistics/shipments-billings/.
  • 10. 10 During production, improved supplier collaboration will help companies tend to manage and control costs. Forecasting, planning, and scheduling maturity has been shown to have significant impact on the ability for a company to meet customer delivery schedule demands. Working with suppliers to provide an accurate view of lead times, budgets, and forecasts will improve on-time delivery, responsiveness, and cost effectiveness. Forecasts that include high-fidelity production lead times, work- flow dependencies between suppliers, and accurate due dates are critical to finding ways to reduce lead time and mitigate potential problem areas. Lastly, as production volumes drop and eventually cease, successful companies monitor sustainment requirements and continually assess the impact that the erosion in volume and infrequent demand streams can have on total program costs. For example, the infrequent demand associated with sustainment requirements can cause significant breaks in production. A break of 12 months can increase production costs by 15 percent, for example, and a break of 18 months can increase costs by 20 percent37 . In order to control costs, successful companies proactively monitor product support profiles and potentially shift the business model used to deliver a product and/or service to ensure that sustainment costs for the customer are kept low, while profits are maintained by the company Significant attention is being paid to U.S. Government Defense Contractor Audit Agency (DCAA) contract compliance, with several companies having their business systems criticized by government auditors. What should the industry expect in 2012? Regulators have long held government contractors accountable for how their money is being spent; however, there are additional and more intense consequences for non-compliance based on new regulations. Contractors are already subject to numerous regulatory requirements, contract audits, investigative oversight, certifications, and sanctions. It is expected that continued scrutiny of contractor business systems, a renewed focus on access to internal audit reports, and a return of incurred cost audits. In recent years, the U.S. government has been highly focused on the role served by the DCAA in overseeing compliance with requirements, such as the Defense Federal Acquisition Regulation Supplement (DFARS). As a result, the DCAA has taken a more aggressive and comprehensive approach to their auditing of defense contractors38 . 37 DTTL Global Manufacturing Industry group analysis, January 2012. 38 Deloitte United States (Deloitte Touche Financial Advisory Services LLP) observation, December 2011. Further underscoring the situation, in May 2011, the DOD issued an Interim Rule amending DFARS in an effort to improve the effectiveness of DOD oversight over contractor business systems39 . The rule establishes specific compliance requirements spanning a wide variety of defense contractor business processes, including accounting systems, earned value management systems, estimating systems, materials management and accounting systems, property management systems, and purchasing systems. With the issuance of the Interim Rule, defense contractors will likely experience even greater DCAA attention. The stakes have been raised, as the Interim Rule specifies that defense contractors may face financial consequences for non-compliance, including withholding of payments if “significant deficiencies” are identified40 . Penalties include payment withholding of 5 percent of amounts due per system or 10 percent maximum, which can continue until such time as the significant deficiencies have been corrected, as determined by the government’s contracting officer. Faced with the possibility of substantial delays in receiving payment for services rendered, successful defense contractors are proactively evaluating their compliance with the new DFARS requirements to help ensure that their business systems are not in violation41 . In December 2011, the GAO issued a report regarding DCAA’s access to defense company internal audit reports42 . The report found that many of these internal audit reports reviewed contained information relevant to DCAA audits, but certain information was not provided or requested. While acknowledging existing case law regarding access to these confidential internal reports, the GAO recommended that DCAA take steps to facilitate access to internal audits and assess periodically whether other actions are needed. The DCAA is expected to increase its efforts in performing incurred cost audits at contractors. DCAA management has stated it will be forming dedicated teams to focus on performing these audits and decreasing the current backlog of open years43 . As these audits are being conducted, contractors will likely experience challenges in providing adequate documentation in support of its transactions. 39 U.S. DOD, “Federal Register / Vol. 76, No. 96 / Wednesday, May 18, 2011 / Rules and Regulations.” 40 Ibid. 41 Deloitte United States (Deloitte Touche Financial Advisory Services LLP) observation, December 2011. 42 U.S. GAO, “Actions Needed to Improve DCAA’s Access to and Use of Defense Company Internal Audit Reports,” 8 December 2011. 43 National Defense Industry Association, management presentation, 12 to 13 September 2011.
  • 11. 11 What is the emerging tax picture for U.S. AD companies? In the past, the tax departments of AD companies have been viewed as cost centers that manage the company’s tax compliance and tax financial reporting obligations. This model may have been sufficient for U.S.-based companies operating primarily within the United States, serving primarily American customers. However, as companies expand internationally and encounter new complicated tax laws of foreign countries, in addition to the uncertain and complicated U.S. tax laws, tax departments are being asked to do more than what they are accustomed to without additional resources. Furthermore, companies may not be able to handle or coordinate their global tax compliance obligations and may require assistance in the U.S. and abroad. Proactive tax departments that are well integrated with a company’s finance and operations functions and viewed as a value driver can deliver meaningful benefits exceeding department costs, including lowering effective tax rates and obtaining cash tax savings through upfront tax planning. The U.S. tax picture for beyond 2012 is still developing. There is a debate in Washington D.C. currently underway on the need to reform U.S. corporate tax rules and lower the top rate in order to make U.S. businesses more competitive internationally. However, the prospect of a reduced corporate tax rate comes with a significant amount of uncertainty for taxpayers, as Congress would likely have to make foundational changes to longstanding deductions, credits, and incentives upon which businesses have relied, such as the RD tax credit, domestic production activities deduction, completed contract rules, and accelerated depreciation. While no action is expected until sometime after the 2012 U.S. elections, companies could be taking several actions to prepare for and successfully cope with change. What can be expected in Brazil, with increasing levels of wealth, the pending selection of new fighter aircraft, and growth in the civil aviation market? It is anticipated that the Brazilian AD industry will continue to thrive over the next few years, driven by GDP and individual income growth, as well as wealth creation particularly in the middle class. In addition, the expansion of credit and long-term financing has been powerful drivers of economic growth. Finally, real-dollar exchange rates have stabilized, resulting in lower foreign exchange credit risk. These drivers have provided a foundation for robust economic activity and bode well for the AD market in Brazil. Air travel demand has increased at impressive levels and nearly tripled in the past decade, as more people can afford to fly for business and leisure44 . In commercial airlines, revenue from domestic and international regular flights operated by Brazilian companies has increased from R$13.8 billion in 2003 to R$21.6 billion in 201045 . In defense and security, the Brazilian Air Force budget has increased from R$4.6 billion to R$8.02 billion, signaling an increased priority for national defense46 . This is one of the most significant military investments for the Brazilian government. In addition to organic market expansion, Brazil’s involvement in the 2014 International Federation of Association Football World Cup and 2016 Olympic games will increase travel to the country generating additional revenue for the industry. These mega events are likely to expand the interest in tourism, business, and infrastructure development. The Brazilian government plans to invest R$5.6 billion to modernize airports in preparation for the sporting events47 . Another important factor driving the markets is the high-speed development of biofuels for aviation. Thus for the next year, industry sector activities in Brazil appear to be increasing. How will the Canadian industry benefit from the growth of the industry in the next years due to increasing demand for aircrafts? The Canadian AD industry is composed of more than 400 companies, including a few original equipment manufacturers (OEMs) and many tier two and tier three suppliers48 . It employs more than 80,000 employees, generates revenues of approximately CND$24 billion, and focuses primarily on the commercial aircraft sector which represents 83 percent of the industry49 . This situation positions Canada to benefit from the increasing demand arising from the global commercial sector and protects it against defense spending reductions. The Canadian AD industry is benefiting from the opportunities of the global AD industry since more than 77 percent of its revenues are generated from sales to 44 Star Tribune, “Brazil air travel triples since 2002, stoking worries about preparation for WCup, Olympics,” 25 January 2012. 45 National Civil Aviation Agency, “2010 Yearbook of Air Transportation,” developed in 2011, www.stats.gov.cn/english/ statisticaldata/otherdata/brics2011/P020110412517544487450.pdf. 46 Ibid. 47 Empresas Concremat, “Building for a more competitive Brazil,” April 2011. 48 Aerospace Industries Association of Canada (AIAC), Canada’s Aerospace Industry Statistics, accessed on 2 January 2012. 49 AIAC, “Backgrounder Deloitte Study – Report Highlights,” 26 October 2011.
  • 12. 12 foreign markets50 . The increasing demand in developing countries such as China and India will therefore benefit Canada. Canadian companies are likely to continue to invest in those developing countries in order to maintain market share and remain competitive in these markets. In addition, industry has also focused on the development of “green” aerospace technology to provide fuel-efficiency relief as the price of fuel rises. As the demand for greener aircraft increases, many Canadian AD companies that have invested heavily over the past few years will likely gain financial benefits. What impact will China have in the industry? China is expected to continue the modernization of the industry, with several development programs underway. In the commercial aircraft industry, the COMAC C-919 single aisle commercial air transport program is well under devel- opment, with first flight scheduled in 2014 and entry into service in 201651 . COMAC forecasts 2,000 C-919 aircraft to be produced over the next 20 years, approaching 7 percent market share of the consensus market forecast for global production52 . In addition, COMAC is developing the ARJ-21 regional aircraft, which has already undergone first flight, and is expected to be delivered to airline customers in 201253 . Together, these two aircraft launch programs represent the emergence of an industry that has struggled over time, but now appears to be emerging as a credible producer of commercial air transportation products. It is expected that the Chinese commercial aircraft industry will continue to gain attention in 2012, with continued western supplier involvement and partnership creation, as well as continued technology development. In the space sector, the Chinese industry continues to advance its space program with the development of a space station. A plan announced by the Chinese govern- ment at the end of 2011 includes the launch of a space lab and collecting samples from the moon by 201654 . It also includes plans for a manned spaceship and space freighters. The new space plan would include the design, manufacture, and deployment of the Beidou Satellite Navigation system, China’s version of a global positioning systems (GPS), navigation and timing system, similar to the U.S.-based global positioning system. Recent achievements made by China’s aerospace industry in 2011, including a 50 Ibid. 51 Flightglobal, “C919 project at “crucial point” in detailed design – Comac,” 25 November 2011. 52 Defenceweb, “COMAC C919 orders reach 165 aircraft,” 16 November 2011. 53 Flight Global, “Comac ARJ21-700 ready for type inspection authorization,” 30 December 2011. 54 The New York Times, “Space Plan From China Broadens Challenge to U.S.,” 29 December 2011. successful docking between the Shenzhou-8 unmanned spacecraft and the Tiangong-1 space lab module55 . China is also increasing its defense capitalization, expanding its submarine fleet and developing its first aircraft carrier, purchased from Russia56 . It also has a fifth generation stealth fighter, the J-20, under development, which has captured the attention of global competitors57 . What is expected for India in 2012? India is a nation on the ascent in terms of wealth creation, spending on space, commercial air transportation, and defense sector. First, the Indian space sector has been experiencing growth with the launch of Chandrayaan-1, the Indian Remote Sensing series and Indian National Satellite system58 . The Indian Space Research Organization (ISRO) is experiencing success with the in-country design and production of spacecraft. ISRO is likely to establish new facilities and develop a host of technologies for India’s first manned mission scheduled for 201659 . A new project, the Indian Regional Navigational Satellite System, has been developed for improving national intelligence, surveillance, and reconnaissance capabilities with a launch of the first satellite planned during 2012-2013. Finally, the Chandrayaan-II mission is expected to launch in 2013, with the objective to collect samples of lunar soil and conduct in situ chemical and mineralogical studies60 . Second, regarding commercial aviation, India is one of the fastest growing aviation markets and is expected to be the third largest domestic market after the U.S. and China by 202061 . The commercial aviation market in India during that time is expected to grow at a compound annual growth rate (CAGR) of 18 percent, and the market for new passenger aircraft in India is expected to be US$150 billion, with 1,320 new airplanes delivered over the next 20 years62 . Traditional mainline as well as low- cost carriers are expected to participate in fleet renewals 55 CNN US, “Space docking marks new milestone for China’s stellar ambitions,” 30 November 2011. 56 The Guardian, “China’s first aircraft carrier: From Russia with love,” 10 August 2011. 57 ABC News, “Chinese Stealth Fighter Could Rival U.S.’s Best: Report,” 9 May 2011. 58 Deloitte India (Deloitte Touche Tohmatsu India Private Limited), Antrix Corporation Limited, and Confederation of Indian Industry, “Overview of the Indian Space Sector 2010,” August 2010. 59 Flightglobal, “India’s space sector shifts to new frontiers,” 1 February 2011. 60 ISRO, website information included in Future Programme, accessed on 18 January 2012. 61 India Brand Equity Foundation, Website information included in Aviation, accessed in December 2011. 62 Indian Aviation, “Sky is the limit,” 18 January 2012; Boeing, “Boeing values India Market for 1320 New Airplanes at $150 Billion Over Next 20 Years,” 6 July 2011.
  • 13. 13 and additions to serve growing and new markets. In addition, the flourishing Indian private general aviation and business jet market are expected to grow to 12 percent of the global market, surpassing China and Japan63 . It is expected to reach to 2,000 units purchased by 2020, up from 650 units delivered by August 2011 year to date64 . Furthermore, there is an emerging demand for helicopters and unmanned aerial vehicles (UAV). Finally, increased defense spending is a welcome bright spot in India for global suppliers experiencing downturns in their home countries. India’s 2012 Defense Procurement Procedure will likely also define offset guidelines with the introduction of certain standard global practices and provision for foreign exchange risk. The indigenous Indian defense sector continues to look for favorable support from the Indian Ministry of Defense (MOD) in terms of expeditious awarding of contracts, providing tax incentives, issuing industrial licenses, increasing foreign direct investment, and building up the indigenous defense industrial base. Foreign defense contractors will likely need to continue to work with these indigenous suppliers in order to be successful in India. What changes are expected in the industry in France in 2012? The French AD industry benefits from the presence of several large global companies, which have significant sales to the French military, global commercial airlines, and other commercial and government customers globally. However, as European countries scale back their defense purchases due to affordability reasons, French AD companies are finding it more difficult to rely as much on the French government as the primary customer. Among other areas, sales success is increasingly being pursued with the commercial success of the Airbus product line, in particular the A320 NEO, one of the most successful aircraft product launches in history. Due to the high relative value of the Euro compared to the U.S. dollar, certain suppliers are finding it difficult to maintain cost-competitiveness and have been pursuing outsourcing opportunities in lower cost countries. In addition, mid-tier aerospace suppliers may be looking for opportunities to gain cost advantage via scale economies, gained through industry consolidation. Activity in 2011 in the merger and acquisition (MA) marketplace has increased, particularly amongst the smaller supplier community. With Airbus commercial aircraft backlogs growing, and the anticipated rate increases taking hold, 63 Business today, “Wings of their own: Growing fortunes fuel appetite for private jets,” 1 May 2011. 64 Aviation India, “Private aviation on boom in India,”13 August 2011. MA activity is expected to accelerate in 2012. How is Germany responding to the economic challenges facing the industry? The German AD industry sustained the recent global economic crises and gained an upward momentum in 201065 and likely in 201166 . Nevertheless, the industry outlook for 2012 is somewhat less optimistic. Given the macroeconomic conditions, the fragile foundation for prosperity in Europe, and the ongoing Euro crisis make short-term developments difficult to forecast. Public budget constraints, aggravated by the debt crisis, are likely to continue to impact the German defense industry. In the short term though, the 2012 public defense budget is nominally flat at €31.7 billion, slightly higher level than in 201167 . The suspension of conscription and the downsizing of the Bundeswehr to approximately 185,000 soldiers in the midterm will lead to lower personnel costs68 . Expenses for maintenance, procurement of military equipment, and defense-related research are therefore, expected to increase. As a result, the German commercial defense industry is not yet impacted by discretionary spending and may see a slight increase in procurement. For the expected longer-term demand decrease, defense industry companies have started restructuring programs, striving to further boost their exports of military equipment (by more than 50 percent in 2009 to €2.1 billion in 2010), and accelerate their technological transformation towards more flexible and volatile threat-responsive products and services on the other69 . The impact of the flat to declining global AD industry will be cushioned in 2012 by the existing large backlog of commercial aircrafts70 . In addition, some market players are likely to expand their product portfolio, striving to enter new market segments, and exploring the use of AD technologies (e.g., carbon fiber) in other industries to gain new end-market growth opportunities for growth. This might also lead to increasing transnational MA activity, 65 Handelsblatt, “Luft- und Raumfahrt im Aufwind,” 21 April 2011. 66 Deloitte Germany (Deloitte Consulting GmbH) observation, January 2012. 67 Defense News, “Germany to Boost Defense Budget by 133M Euros,” 7 September 2011. 68 The Local, “Bundeswehr begins new era as conscription ends,” 4 July 2011. 69 Frankfurter Allgemeine Politik, “50 Prozent mehr deutsche Rüstungsexporte,” 7 December 2011 70 Airbus, “Global Market Forecast 2011-2030,” June 2011, www. airbus.com/company/market/forecast/; Boeing, “Current Market Outlook 2011-2030,” copyright 2011, www.boeing.com/commercial/ cmo/.
  • 14. 14 both from German companies investing in target markets, as well as Asian investors investing in Western companies in order to gain technological know-how. In general, the German AD industry could see some further consolidation initiatives driven by efforts for diversification, key system supplier platform capability, more risk sharing, and assistance to distressed key suppliers by OEMs. What are the emerging trends for the Japanese AD industry? The current global role of the Japanese AD industry is primarily as a tier-one supplier. Indeed, more than 35 percent of Boeing 787 components are made by Japanese companies, and fully 20 Japanese companies participate in the Airbus A380 program71 . Although the recent appreciated Japanese Yen has resulted in profitability challenges for the industry, it is expected that rate increases in these and other programs will help grow revenues, employment, and related economic activity for the industry in Japan for several years to come. The industry is maturing and in selected cases is transitioning to a full-scale platform integrator. Major programs under development are the MRJ, a next generation regional aircraft being produced by Mitsubishi Aircraft Cooperation, Honda Jet by Honda, commercial derivatives of the XC-2 by Kawasaki Heavy, and US2 by ShinMaywa. The Japanese industry has high hopes for the commercial success of these programs because they represent an opportunity to showcase indigenous engineering and systems integration capabilities. They also represent a key pathway for economic development, job creation, and national pride. Key success factors for the Japanese AD industry have been and continue to be technology and quality. However, the industry has also realized the criticalities of voice of customer, needs-driven engineering, and globalization to reach the next level of performance and improve global status. The largest impact to Japan’s AD industry is the transition from product- driven manufacturing companies to global and customer needs-driven engineering companies. 71 The Society of Japanese Aerospace Companies, “Aerospace Industry in Japan 2010,” April 2011. What will the budget deficit challenges in the Mediterranean countries mean to their contributions to the NATO organization for their own countries defense budget impact and ability to be a leader? Since the end of the Cold War, military policy and expenditure have been the subject of a constant evaluation to ensure the ability to intervene efficiently. Furthermore, the U.S. and North Atlantic Treaty Organization (NATO) relationship was balanced towards greater U.S. contribution in terms of both leading crisis situations and military spending. The recent Arab Spring events and the military security campaign in Libya have demonstrated the need for Europe, particularly the UK, Italy, Germany, and France, to take the lead72 . European nations are becoming more aware that security is not a zero-cost product and that they cannot enjoy the benefits of security without also helping to guarantee it. As shown earlier in Figure 2 and 3 focused on global defense spending, the UK, France, and Germany are by far, the countries that invest most on military expenses, with the UK at 2.3 percent of GDP compared to 1.7 percent for France, 1.8 percent for Germany, 0.9 percent for Italy, and 0.7 percent for Spain73 . However, considering the combined European population and GDP and the corresponding U.S. figures, European expenditure on military investment is a fourth the amount spent by the U.S, while spending on military RD amounts to just a sixth of the U.S. figure74 . With the economic challenges in Europe, particularly with the Mediterranean countries of Spain and Italy, increases in defense spending are not likely in the short to medium term. According to preliminary budget projections, the gap between U.S. and European defense spending is likely to widen, as NATO’s 2011 spending cuts of 18 percent in the next few years are forecasted compared to 201075 . However, the term “smart defense” has been coined to define the trend towards selective European military spending at a time of limited available economic resources. Smart defense involves a streamlined, more efficient model with the adoption of a range of measures and armaments that will enable NATO to face up to any type of threat: From cyber war to missile defense against possible attacks by “rogue” countries. It will seek to increase efficiency 72 The Global Policy Institute, “The Arab Spring is an Opportunity...for Europe”, 2 September 2011; Deutsche Welle, “European divisions on Libya hold up U.S., NATO leadership decisions,” 23 March 2011. 73 SIPRI, “SIPRI Yearbook 2011: Armaments, Disarmament and International Security,” 7 June 2011. 74 Ibid. 75 NATO, “NATO Review 2011,” accessed on 3 January 2012, www. nato.int/docu/review.
  • 15. 15 by encouraging member countries to cooperate on the basis of interoperability and specialization. Plans are for resources to be better allocated, no longer based on national interests, but in the more general interests of the alliance as a whole76 . What is the industry in the UK doing to address the slowdown in defense spending? The UK AD industry is the third largest globally, behind the U.S. and China, and has 520,000 direct and indirect employees dependent on the sector77 . Importantly, over half of the revenues generated by UK-based firms derive from sales made to export markets, with the U.S. DOD being the primary export customer78 . Thus, the industry is important to the UK industrial base as the employer of a highly skilled UK workforce and as an earner of foreign revenues. As such, understanding the UK industry going forward requires consideration of all three key revenue generators, including UK MOD, U.S. DOD, and the commercial aerospace sector, along with an understanding of the UK government response. The UK deficit reduction program has resulted in defense procurement reforms, which have delayed contract placements, and will reduce spending over the next three years by approximately 8 percent in real terms. In addition, the Currie review regarding single-source procurement is expected to be finalized in early 201279 . Amongst the expected recommendations are open book accounting so that the UK MOD is in a better position to negotiate, incentivizing efficiency to encourage the industry to reduce its cost base, and a push to reduce single-source procurement and open competition. A similar picture to the UK is being seen, as discussed elsewhere in this outlook. However, it could be argued that there are still opportunities to access additional revenues in the U.S. market via a focus on small-to medium-sized acquisitions, as has been the case for the UK industry over the last decade or so. The challenge now, given what is happening in the UK market, is both securing funding and being able to meet vendor price expectations. In addition to the Currie report, the UK government is looking 76 NATO, Smart defense website, accessed on 7 February 2012, www. nato.int/cps/en/natolive/78125.htm. 77 A|D|S, “Aerospace: A recipe for recession recovery,” 2011; A|D|S, “Defence: sound investment, strategic choice,” accessed on 18 January 2012, www.engineeringcapacity.com/__data/assets/pdf_ file/0006/405168/ADS-Defence-manifesto-FINAL.pdf; The Telegraph, “UK military spending,” accessed on 18 January 2012, www. telegraph.co.uk/news/uknews/defence/8002911/Defence-spending- the-worlds-biggest-armies-in-stats.html?image=2. 78 Deloitte UK observation, 14 December 2011. 79 UK MOD, “Review into single-source military equipment contracts,” 11 October 2011. to support the industry in accessing new markets and growing exports. This government/industry partnership will need strong commitment on both sides as it will be up against other countries seeking a similar export-led recovery for their industrial base. In order to address the above challenges and opportunities, the UK AD industry is preparing itself for the future by80 : • Increasing focus on the broader security and intelligence markets • Increasing access to customer’s preferential areas of spend and/or customers in new geographic markets • Addressing internal costs to reflect changes in customer requirements and reduced business activity • Focusing on operational efficiency • Looking to work more closely with the UK government for support on exports, as recognized by the UK government in its recent whitepaper81 • Continuing to improve internal data capture, and leveraging this knowledge in negotiations with future upskilled government procurement agencies • Enhancing the robustness and appropriateness of their business portfolios through targeted acquisitions and disposals Where do you see MA activity in 2012? Global MA activity in 2012 is likely to be driven by a variety of factors, including the impact of the recent global economic crisis on both corporations and private equity firms. Specifically, investible cash, as well as borrowing capacity will likely lead many companies to pursue MA activity as a vehicle for growth and to access new markets. Many AD companies have used their cash over the last several years to pay down debt, buy back stock, increase dividends, and to make elective contributions to pension costs. At the beginning of 2011, global AD companies had an estimated US$49.5 billion in free cash flow, and some used this asset to participate in the MA market82 . Indeed, MA deal value in the AD industry in 2011 was approximately twice the level from the previous year, driven in large part by the US$16 billion Goodrich Corporation acquisition by United Technologies Corporation deal announcement83 . Additionally, the vast 80 UK MOD, ”Spending Review 2010,” covering the period to the 2014 to 2015 financial year announced on 20 October 2010. 81 UK MOD/Government, “National Security Through Technology: Technology, Equipment, and Support for Defence and Security,” February 2012. 82 Deloitte United States (Deloitte Development LLP), “2010 Global Aerospace Defense Industry Performance Wrap-up,” 12 July 2011. 83 DTTL Global Manufacturing Industry group analysis, January 2012; Wall Street Journal, “UTC Deal Reached to Acquire Goodrich,” 22 September 2011.
  • 16. 16 level of capital raised by private-equity firms in previous years should serve as a driver to deploying those funds in 2012. Private equity investors are likely to compete for many of the same assets as strategic buyers and in some cases paying higher values. During 2011, multiple deals, large and small, were announced and similar levels of MA activity are expected for 2012. It is anticipated that increased activity will remain high within commercial aerospace given the anticipated overall increases to production levels and new program ramp-ups. Buyers will likely continue to use MA to position themselves on these growing programs, as well as increasing scale and integration capabilities to become Figure 6: Recent energy market investments by leading AD companies Source: DTTL Global Manufacturing Industry group analysis, January 2012. Figure 7: UVA data capture Note: The quantity of data captured by UAVs has increased 50 times over the past two years, creating a market for filtering and processing UAV sensor data. Source: DTTL Global Manufacturing Industry group analysis, January 2012. more relevant to the customer. Within the defense world, the challenges of the U.S. “Super Committee” will likely lead to a decline in certain defense programs, as the U.S. government looks for ways to reduce the budget deficit. This will likely have a negative impact on overall defense industry attractiveness of certain assets. At the same time, expect ever-increasing budget support for, and therefore, MA interest in, those areas which support “new realities” technologies, such as intelligence, surveillance reconnaissance, precision strike, cyber security, energy security, data fusion, mission software development, and unmanned and autonomous controlled vehicles. 0 5 10 15 MarineNuclearSolarWindFuel cellsBiofuels 13 13 10 8 5 3 Energy markets Numberofcompaniesinvested 0 300 600 900 1200 1,500 20112009 13 10 8 3 30 1,500 Year Continuousyearsofvideofeed
  • 17. 17 What are the trends in talent recruitment, development, and retention in the AD industry? Talent is one of the biggest challenges companies face in the coming years, particularly the AD industry given its demographic composition. The often cited shortage of engineers in the U.S. remains a challenge, but skilled production workers are also in short supply. In the U.S., 74 percent of manufacturers indicated that workforce shortages or skills deficiencies in skilled production roles represent a major challenge to productivity84 . Cuts in defense spending threaten to exacerbate this problem if diversified manufacturers and smaller companies leave thesector and skilled production workers seek employment in other sectors. The future of AD industry talent is the generation entering the workforce today. This workforce has significantly different values and expectations than the baby boomer workforce that makes up the majority of AD companies today. The industry is faced with the challenge of attracting this new workforce and changing some of the fundamental aspects of their culture, while retaining the elements of the culture that have made them successful for decades. Today’s entry-level workers value 84 Deloitte United States (Deloitte Consulting LLP) and Manufacturing Institute, “Boiling Point: The Skills Gap in U.S. Manufacturing,” 17 October 2011. Figure 8: U.S. defense contract spending by competition (US$ billion) 0 50 100 150 200 250 300 350 400 Competition with multiple offers Competition with single offer No competition 2010200920082007200620052004200320022001 Year US$billion Source: David Berteau, Defense Contract Trends (Washington, D.C.: CSIS, May 2011), {page 24}. open environments, rapid advancement, flexible work arrangements, diverse assignments, and non-hierarchical organizations. AD companies have traditionally been characterized by the opposite: Facilities are at times old, utilitarian, and closed; access to information is tightly controlled, advancement can be slow and measured, hierarchies are clear and firm, and many people work a single program for 10 to more years. AD companies have the opportunity to use the incoming workforce to catalyze culture change not only to attract the next generation, but also to address changing trends in the industry: Increased use of fixed-price and performance-based contracts, significantly increased focus on affordability, and transition away from traditional large procurement programs to new geographies and new markets (e.g., foreign military sales, information technology management, and cyber security). These changes lend themselves to culture change that aligns with the values of the future workforce. The challenge for companies is making themselves more attractive to the next generation, while retaining the core elements that have made them successful: Commitment to the mission, focus on the warfighter, and relentless pursuit of results.
  • 18. 18 How is the global defense industry diversifying? The anticipated cuts in defense spending in the U.S. and in Europe for the foreseeable future will force companies to evolve their businesses to better suit markets outside of their traditional customer base. As seen in Figures 6 and 7, continuing energy concerns and a drastic increase in the demand for UAV data capture have created new market opportunities. In order to address these new markets, many companies have already made investments or acquired niche companies with the necessary capabilities to capitalize on these opportunities. Success in these new markets will likely require changes in business models. As companies within the industry adapt their business models to meet shifting demands, they will reorient processes for interacting with customers, suppliers, and the general marketplace. For instance, shifting from a product-orientated business model of building ships, to a service-oriented business model of analyzing captured data from UAVs, requires the rationalization of manufacturing capabilities, build-up of service operations, and customer service delivery models. Companies have successfully managed this transition in the past. For example, VT Group, originally a UK defense shipbuilding company, managed to successfully transform its business model from a traditional shipbuilder to a major provider of communications, defense, and education support services by divesting 55 percent of its shipbuilding business to BAE Systems and acquiring/integrating a portfolio of small support service companies85 . 85 Shipping Times, “VT and BAE Systems announce shipbuilding merger agreement,” 25 July 2007. Figure 9: U.S. defense spending by contract type (US$ billion) Source: David Berteau, Defense Contract Trends (Washington, D.C.: CSIS, May 2011), {page 25}. Will performance-based contracts become more popular as a defense industry contracting process? The AD cost-reimbursable contracts that are currently commonplace with militaries and governments are likely to be less suitable for future commercial clients. As seen in Figure 8, for the past 10 years, cost-reimbursable contracts have made up a significant portion of defense spending. In Figure 9, due to the lack of cost-type contracts in commercial markets, and the decreased use of these contracts by the U.S. government, companies are becoming more adept at utilizing and managing to fixed price (i.e., performance-based contracts). Companies shifting from cost-type, transactional contracts to performance-based contracts successfully define up- front customer needs, accurate performance metrics, and controlled risk management. In addition, the sole-source and limited-competition contracts that military clients enjoy are less likely to happen in the commercial marketplace. GE, Rolls Royce, and Pratt and Whitney are leaders of performance-based logistics services, utilizing accurate forecast models, and proactive real-time performance data to anticipate and prevent service interruptions, while maintaining a consistent service level. What are your predictions for the future of the AD industry? Although it has only been 108 years since the Wright Brothers first flight, the industry has contributed fundamentally to the way we live, work, travel, and communicate with the technologies created and continued 0 50 100 150 200 250 300 350 400 Cost and type Fixed price 2010200920082007200620052004200320022001 Year US$billion
  • 19. 19 innovations developed in jet aircraft, communications satellites, the Internet, and GPS, for example. Also, the industry is primarily responsible for the reduction of casualties in armed conflict due to the technology innovations that keep warfighters out of harm’s way with UAV, sophisticated surveillance sensors, and over the horizon strike capability. This industry has created the technology innovations that have contributed to the very fabric of society — from the ability to communicate globally around the clock from our personal digital assistants, to safe and efficient air travel, to securing our borders, and defending our way of life. Past is prologue, expect game-changing technology innovations to continue to be created within the global AD industry into the future. Some of the science and technology being developed include directed energy and high-powered microwave weapons, supersonic missiles, long-range and high-altitude unmanned aerial systems, satellite-based high-resolution full motion video cameras, and extraordinary software that can trace financial transactions of known terrorists. Interesting technologies are being experimented that can harvest solar power from space-based solar arrays, converted to microwaves, or high-voltage wireless signals, to ground, air, and sea-based distribution networks. These kinds of innovative technologies will change the lives in society in immeasurable ways, just like during the first century, the industry has changed the way humans interact on a global basis. This is indeed something to look forward to in the near term, as well as in the future.
  • 20. 20 Contacts: Tom Captain Global AD sector leader Deloitte Touche Tohmatsu Limited +1 206 716 6452 tcaptain@deloitte.com Tim Bremer Partner Deloitte United States (Deloitte Touche USA LLP) +1 703 251 3825 tbremer@deloitte.com Pauline Biddle Partner Deloitte UK +44 118 322 2452 pbiddle@deloitte.co.uk Gilbert Fayol Partner Deloitte France +33 1 55 61 66 97 gfayol@deloitte.fr Nidhi Goyal Director Deloitte India +91 124 679 2299 nigoyal@deloitte.com Dan Haynes Principal and U.S. Consulting AD leader Deloitte United States (Deloitte Consulting LLP) +1 404 631 2155 dhaynes@deloitte.com Michael Hessenbruch Partner Deloitte Germany +49 711 16554 7311 mhessenbruch@deloitte.de John Hung Partner Deloitte China +86 21 61411828 johnhung@deloitte.com.cn Yuichiro Kirihara Senior Manager Deloitte Japan +81 3 4218 7592 ykirihara@deloitte.com Ellen MacNeil Partner Deloitte United States (Deloitte Tax LLP) +1 202 378 5220 ellenmacneil@deloitte.com Kevin McFarlane Managing Director Deloitte United States (Deloitte Touche Corporate Finance LLP) +1 213 553 1423 kemcfarlane@deloitte.com Jose Othon Tavares de Almeida Partner Deloitte Brazil +55 11 51 86 6066 joalmeida@deloitte.com Luca Petroni Partner Deloitte Italy +39 0636749217 lpetroni@deloitte.it Martin Vezina Partner Deloitte Canada +1 514 393 7139 mvezina@deloitte.ca General (USAF retired) Charles Wald Director and Senior Advisor Deloitte United States (Deloitte Services LP) +1 571 882 7800 cwald@deloitte.com
  • 21. About Deloitte Deloitte refers to one or more of Deloitte Touche Tohmatsu Limited, a UK private company limited by guarantee, and its network of member firms, each of which is a legally separate and independent entity. Please see www.deloitte.com/about for a detailed description of the legal structure of Deloitte Touche Tohmatsu Limited and its member firms. Deloitte provides audit, tax, consulting, and financial advisory services to public and private clients spanning multiple industries. With a globally connected network of member firms in more than 150 countries, Deloitte brings world-class capabilities and high-quality service to clients, delivering the insights they need to address their most complex business challenges. Deloitte’s approximately 182,000 professionals are committed to becoming the standard of excellence. Disclaimer This publication contains general information only, and none of Deloitte Touche Tohmatsu Limited, its member firms, or their related entities (collectively the “Deloitte Network”) is, by means of this publication, rendering professional advice or services. Before making any decision or taking any action that may affect your finances or your business, you should consult a qualified professional adviser. No entity in the Deloitte Network shall be responsible for any loss whatsoever sustained by any person who relies on this publication. Deloitte Touche Tohmatsu Limited Global Manufacturing Industry group The Deloitte Touche Tohmatsu Limited Global Manufacturing Industry group is comprised of around 2,000 member firm partners and over 13,000 industry professionals in over 45 countries. The group’s deep industry knowledge, service line experience, and thought leadership allows them to solve complex business issues with member firm clients in every corner of the globe. Deloitte member firms attract, develop, and retain the very best professionals and instill a set of shared values centered on integrity, value to clients, and commitment to each other and strength from diversity. Deloitte member firms provide professional services to 80 percent of the manufacturing industry companies on the Fortune Global 500®. For more information about the Global Manufacturing Industry group, please visit www.deloitte.com/manufacturing. Copyright © 2012 Deloitte Global Services Limited