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DISCHARGING
2
HECHT – We care.
As your reliable partner for
safe bulk material handling
our family business stands
for tailor-made and efficient
solutions.
3
DISCHARGING
Big Bag
Discharging Stations
Page 04
Options for Big Bag
Discharging Stations
Page 05
Containment
Drum Discharging Stations
Page 06 and 07
Sack Discharging
Stations
Page 08 and 09
Best Practice
Page 10
Further HECHT
Product lines
Page 11
Safe Discharging
for various applications
Powders, granules and many other bulk solids are mostly trans-
ported and warehoused in Big Bags, containers or small bins
like drums or sacks.Therefore, different discharging stations
are needed for further processing. In addition, for planning and
design, several important facts must be considered.
Depending on the necessary filling capacity, the respective
Containment level and implementation of an optional weighing-
or dosing function, HECHT offers individual modular systems
for wide-ranging and flexible applications. Especially in the
chemical, food and pharmaceutical industry, when it comes to
hygienic design and dust-free handling, the requirements are
extremely high. Depending on space conditions, process
integration and the needs of our customers, HECHT will be
dedicated to answer all questions when it comes to planning a
discharging station. Even for complex requirements, we will be
able to find a suitable solution and guarantee a high quality for
our systems and machinery.Together with our customers we
work out individual concepts and for example develop an ideal
cleaning or service concept for your discharging station. No
matter if you need to discharge Big Bags, containers or small
bins: we have the best solution.
4
2
4
5
3
1
Big Bag Discharging
For more than 40 years, HECHT has been providing Big Bag discharging stations
for the chemical, food and pharmaceutical industry and have always been key
components of our product portfolio. Basically, a Big Bag discharging station
consists of the following components:
1:	Connection-System as
important key component
of a discharging station for
connection and discharging
of the Big Bag
2:	
Connection to the next
process step, for example
dosing unit, suction shoe
with pneumatic conveying,
blender, Silo, buffer storage,
sack discharging,...
3:	Lifting device
with holding fixture, chain
hoist, lifting column or
forklift, in order to lift the
Big Bag and bring it into the
right discharging position
4:	
Big Bag support table
to protect the operator from
suspended loads. Optional
feature: discharging aid
5:	Frame
frame for mounting of the
connection system and the
Big Bag
5
A C
B
Connection Systems
Depending on your requirements regarding dust-free
operation and throughput, HECHT offers a large choice of
connection systems - from simple, fast and low-dust handling
up to high-Containment operations.
SupportTables
Working under suspended loads without safety measures
is generally not permitted, as full Big Bags can weigh up to
two tons.Therefore, discharging stations come with special
support tables in order to reduce the weight of the Big Bags.
w
w 
Expandable with mechanical
discharging aids for poor-flowing
products
w
w 
Flexible use: mountable in all kinds
of frames
w
w 
Combinable with all HECHT
connection systems
D: Safety SupportTable SAT-W with massaging system
A: Liner Connection System LAS-EC
B: Outlet Connection System AAS-EF
C: 	
Double-Cone Connection System SoliValve for partial
discharging of the Big Bags
Frames
w
w 
Table Frames:
Small and space-saving
stand-alone units
w
w 
Gantry Frames:
Cantilever or gantry frames
with integrated runway
girder with chain hoist and
loading gear
w
w 
Modular Frames:
Self-sufficient and flexible
stations: individually
designed frame units
for larger installations
Lifting Devices
w
w 
Holding Fixtures:
Standard version
with chain hoist and
running track
w
w Lifting Columns:
Stand-alone lifting devices
as an alternative to chain
hoists
D
DISCHARGING
OEL (Occupational
Exposure Limit)
OEB (Occupational
Exposure Band)
6
Drum Discharging
w
w 
For contamination-free discharging of
drums with inner liners up to OEB 5
w
w Observation of the product flow
w
w 
Product handling by means of gloves
for easy operation
w
w 
Exact positioning and docking of
the drum
Containment Drum Discharging Station with lifting/tipping device type CFE-K and
with suction lance type CFE-L
2
4
1
1: Guiding Frame
2:	
Isolator box
with gloves
3:	
Drum port
with sealing
4:	
Roller con-
veyor with
lifting device
5:	Push-through
filter
6:	Lifting/Tipping
device
Mobile Drum
Discharger with
suction lance
In the chemical and pharmaceutical industries,
the production and handling of sensitive and
hazardous substances are increasing signifi­
cantly. In order to guarantee sufficient
protection for the operator as well as
the product, manufacturers must deter­
mine product specific limit values for
the Containment to be reached.
HECHT’s well-known Containment Pyramid
describes the classification of raw materials
in OEL and OEB-levels as well as our
technical solution in order to achieve
the Containment.
5
6
3
7
w
w Tipping device for easy docking of the drum
w
w 
Positioning and docking of the drum with an automatic
lifting function
w
w Further transportation via downpipe or pneumatic conveying
Advantages
Type CFE-L
Type CFE-K
w
w Accurate discharging – optionally with weighing function
w
w 
Simple and ergonomic discharging of the drum with a linear
guided and weight-reduced suction lance
w
w 
Suitable for a weight-controlled partial removal of the
product
A and B: CFE-K
“HECHTTechnologie managed
to combine Containment and
ergonomics to one convincing
solution: With the high-Con-
tainment Drum Discharger
CFE-L it is possible to dis­
charge drums in various sizes
hygienically and operator-friendly
by means of a suction-lance.
”
Source:
PROCESS magazine
(Publisher: Vogel, Germany)
C: CFE-L
A
C
B
Winner of the POWTECH
Technology Award in the
category Pharma/Food:
DISCHARGING
8
Sack Discharging Stations
Hygienic, compact and cost-effective: HECHT Sack Discharging
Stations are the perfect solution when it comes to a low-dust
or dust-free sack discharging. Depending on your requirements,
the dust can be separated with an integrated filter with product
return, or an external filter in combination with a dedusting
system. Fully contained sack discharging stations for dust-free
emptying are also available.
1:	
Integrated filter with easy-to-remove
filter elements
2:	
Clean gas space
3:	
Big filling lid with pneumatic
spring actuation
4:	
Big support table for sacks
5:	
Product buffer with a useable
volume of up to 250l (customizable)
Versions
SE-RVS: with integrated
protective vibration sieve for
dissolving slight lumps and
separation of contaminants
SE-H Basic version for
on-site dedusting with large
hopper (Volume up to 250l –
customizable)
2
4
3
1
5
A
B
A:	
Sack Discharging Stations with
integrated sieve
B: Integrated and exchangeable sieve
9
SE H-EF with integrated
filter and a large hopper
(Volume up to 250l –
customizable)
High-Containment Sack
Discharger SE-CS
for a dust- and conta­
mi­
nation free discharging
up to OEB 5
1:	
Open lid held in place by pneumatic
springs
2:	
Removable sieve for fast and easy
cleaning. Sieve replacement within
1 minute due to bayonet locks
3:	
Internal vibration decoupling, thus
one-piece casing without transition
sleeves
From the cost-effective basic version up to the customer-
specific high-Containment version for handling hazardous
substances: We offer the ideal solution for your sack dis­
charging process customized to your individual requirements.
2
3
1
C
C:	
Sieving process in
the sack discharger
DISCHARGING
10
Typical Installation – best practice
11
DISCHARGING
Further HECHT Product Lines
Conveying and Filling
Discover our large product range
and HECHT systems at
www.hecht.eu
Conveying
HECHT reacted to the increasing
challenges when it comes to trans-
portation of powders and granulates:
With our innovative pneumatic
conveying concept, the ProClean
Conveyor PCC. Compared to mecha-
nical conveying methods, pneumatic
modules can easily and flexibly be
integrated in an existing production
process. Only a low assembly height
is necessary for this purpose. Com-
bined with the principle of vacuum
conveying, all important require-
ments in terms of Containment are
fulfilled.
Filling
HECHT offers various filling stations
for almost all purposes when it
comes to filling of Big Bags and small
bins like drums, sacks or cartons.
Depending on the bin sizes, the
space conditions given, the quantity
of bins to be filled or the respective
weighing unit needed, we offer indi-
vidual solutions. Numerous special
applications or customized versions
for all requirements of your procution
can be realized by our innovative
solutions.
PlantPartnerB.V.
Platanendreef 180
3137CN Vlaardingen
T: 085 - 06 00 670
W: www.plantpartner.nl
E: info@plantpartner.nl

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HECHT Brochure Discharging (BeNeLux).pdf

  • 2. 2 HECHT – We care. As your reliable partner for safe bulk material handling our family business stands for tailor-made and efficient solutions.
  • 3. 3 DISCHARGING Big Bag Discharging Stations Page 04 Options for Big Bag Discharging Stations Page 05 Containment Drum Discharging Stations Page 06 and 07 Sack Discharging Stations Page 08 and 09 Best Practice Page 10 Further HECHT Product lines Page 11 Safe Discharging for various applications Powders, granules and many other bulk solids are mostly trans- ported and warehoused in Big Bags, containers or small bins like drums or sacks.Therefore, different discharging stations are needed for further processing. In addition, for planning and design, several important facts must be considered. Depending on the necessary filling capacity, the respective Containment level and implementation of an optional weighing- or dosing function, HECHT offers individual modular systems for wide-ranging and flexible applications. Especially in the chemical, food and pharmaceutical industry, when it comes to hygienic design and dust-free handling, the requirements are extremely high. Depending on space conditions, process integration and the needs of our customers, HECHT will be dedicated to answer all questions when it comes to planning a discharging station. Even for complex requirements, we will be able to find a suitable solution and guarantee a high quality for our systems and machinery.Together with our customers we work out individual concepts and for example develop an ideal cleaning or service concept for your discharging station. No matter if you need to discharge Big Bags, containers or small bins: we have the best solution.
  • 4. 4 2 4 5 3 1 Big Bag Discharging For more than 40 years, HECHT has been providing Big Bag discharging stations for the chemical, food and pharmaceutical industry and have always been key components of our product portfolio. Basically, a Big Bag discharging station consists of the following components: 1: Connection-System as important key component of a discharging station for connection and discharging of the Big Bag 2: Connection to the next process step, for example dosing unit, suction shoe with pneumatic conveying, blender, Silo, buffer storage, sack discharging,... 3: Lifting device with holding fixture, chain hoist, lifting column or forklift, in order to lift the Big Bag and bring it into the right discharging position 4: Big Bag support table to protect the operator from suspended loads. Optional feature: discharging aid 5: Frame frame for mounting of the connection system and the Big Bag
  • 5. 5 A C B Connection Systems Depending on your requirements regarding dust-free operation and throughput, HECHT offers a large choice of connection systems - from simple, fast and low-dust handling up to high-Containment operations. SupportTables Working under suspended loads without safety measures is generally not permitted, as full Big Bags can weigh up to two tons.Therefore, discharging stations come with special support tables in order to reduce the weight of the Big Bags. w w Expandable with mechanical discharging aids for poor-flowing products w w Flexible use: mountable in all kinds of frames w w Combinable with all HECHT connection systems D: Safety SupportTable SAT-W with massaging system A: Liner Connection System LAS-EC B: Outlet Connection System AAS-EF C: Double-Cone Connection System SoliValve for partial discharging of the Big Bags Frames w w Table Frames: Small and space-saving stand-alone units w w Gantry Frames: Cantilever or gantry frames with integrated runway girder with chain hoist and loading gear w w Modular Frames: Self-sufficient and flexible stations: individually designed frame units for larger installations Lifting Devices w w Holding Fixtures: Standard version with chain hoist and running track w w Lifting Columns: Stand-alone lifting devices as an alternative to chain hoists D DISCHARGING
  • 6. OEL (Occupational Exposure Limit) OEB (Occupational Exposure Band) 6 Drum Discharging w w For contamination-free discharging of drums with inner liners up to OEB 5 w w Observation of the product flow w w Product handling by means of gloves for easy operation w w Exact positioning and docking of the drum Containment Drum Discharging Station with lifting/tipping device type CFE-K and with suction lance type CFE-L 2 4 1 1: Guiding Frame 2: Isolator box with gloves 3: Drum port with sealing 4: Roller con- veyor with lifting device 5: Push-through filter 6: Lifting/Tipping device Mobile Drum Discharger with suction lance In the chemical and pharmaceutical industries, the production and handling of sensitive and hazardous substances are increasing signifi­ cantly. In order to guarantee sufficient protection for the operator as well as the product, manufacturers must deter­ mine product specific limit values for the Containment to be reached. HECHT’s well-known Containment Pyramid describes the classification of raw materials in OEL and OEB-levels as well as our technical solution in order to achieve the Containment. 5 6 3
  • 7. 7 w w Tipping device for easy docking of the drum w w Positioning and docking of the drum with an automatic lifting function w w Further transportation via downpipe or pneumatic conveying Advantages Type CFE-L Type CFE-K w w Accurate discharging – optionally with weighing function w w Simple and ergonomic discharging of the drum with a linear guided and weight-reduced suction lance w w Suitable for a weight-controlled partial removal of the product A and B: CFE-K “HECHTTechnologie managed to combine Containment and ergonomics to one convincing solution: With the high-Con- tainment Drum Discharger CFE-L it is possible to dis­ charge drums in various sizes hygienically and operator-friendly by means of a suction-lance. ” Source: PROCESS magazine (Publisher: Vogel, Germany) C: CFE-L A C B Winner of the POWTECH Technology Award in the category Pharma/Food: DISCHARGING
  • 8. 8 Sack Discharging Stations Hygienic, compact and cost-effective: HECHT Sack Discharging Stations are the perfect solution when it comes to a low-dust or dust-free sack discharging. Depending on your requirements, the dust can be separated with an integrated filter with product return, or an external filter in combination with a dedusting system. Fully contained sack discharging stations for dust-free emptying are also available. 1: Integrated filter with easy-to-remove filter elements 2: Clean gas space 3: Big filling lid with pneumatic spring actuation 4: Big support table for sacks 5: Product buffer with a useable volume of up to 250l (customizable) Versions SE-RVS: with integrated protective vibration sieve for dissolving slight lumps and separation of contaminants SE-H Basic version for on-site dedusting with large hopper (Volume up to 250l – customizable) 2 4 3 1 5 A B A: Sack Discharging Stations with integrated sieve B: Integrated and exchangeable sieve
  • 9. 9 SE H-EF with integrated filter and a large hopper (Volume up to 250l – customizable) High-Containment Sack Discharger SE-CS for a dust- and conta­ mi­ nation free discharging up to OEB 5 1: Open lid held in place by pneumatic springs 2: Removable sieve for fast and easy cleaning. Sieve replacement within 1 minute due to bayonet locks 3: Internal vibration decoupling, thus one-piece casing without transition sleeves From the cost-effective basic version up to the customer- specific high-Containment version for handling hazardous substances: We offer the ideal solution for your sack dis­ charging process customized to your individual requirements. 2 3 1 C C: Sieving process in the sack discharger DISCHARGING
  • 11. 11 DISCHARGING Further HECHT Product Lines Conveying and Filling Discover our large product range and HECHT systems at www.hecht.eu Conveying HECHT reacted to the increasing challenges when it comes to trans- portation of powders and granulates: With our innovative pneumatic conveying concept, the ProClean Conveyor PCC. Compared to mecha- nical conveying methods, pneumatic modules can easily and flexibly be integrated in an existing production process. Only a low assembly height is necessary for this purpose. Com- bined with the principle of vacuum conveying, all important require- ments in terms of Containment are fulfilled. Filling HECHT offers various filling stations for almost all purposes when it comes to filling of Big Bags and small bins like drums, sacks or cartons. Depending on the bin sizes, the space conditions given, the quantity of bins to be filled or the respective weighing unit needed, we offer indi- vidual solutions. Numerous special applications or customized versions for all requirements of your procution can be realized by our innovative solutions.
  • 12. PlantPartnerB.V. Platanendreef 180 3137CN Vlaardingen T: 085 - 06 00 670 W: www.plantpartner.nl E: info@plantpartner.nl