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Operations 
Stock Control
Stock refers to unused 
quantities of 
 Raw Materials 
 Work in progress 
 Finished Goods
Benefits of having stock 
 Large order can mean discounts 
 Less chance of running out of stock 
 Work is never delayed or stopped due 
to lack of raw materials which would 
have meant no sales
Costs of Holding Stocks 
 Opportunity Cost – other uses for 
money tied up in stock 
 Storage Costs 
 Spoilage Costs
Choosing Suppliers 
 Price 
 Quality 
 Availability 
 Location
A poor purchasing mix results 
in 
 Over or understocking 
 Increased costs 
 Poor quality stocks
Deciding on level of stock to 
hold 
 Economic Stock Level – a stock level that will 
minimise both stock holding and running out of 
stock costs 
 To calculate ESL the following information is 
required 
 maximum stock level to be held 
 minimum stock level to be held 
 delivery time for stock to arrive 
 stock level when new order should be placed 
 stock amount that should be ordered
Values for figures depend on 
 Demand for finished product 
 Seasonal Factors 
 Amount of cash available to buy stock 
 Type of stock – eg perishable, 
fashionable 
 Space available to hold stock
Past Paper Qus 
 Discuss why it’s important to set your Re-order 
level correctly (5) 
 What does the term lead time mean? (1)
Stock Control – Part 2
Deciding on the best way to 
store stock 
 Centralised Storage – All stock kept 
together in one place 
 Decentralised Storage – Stock kept in 
separate places
Advantages of centralised 
 Better security as stock is stored in one 
place and is usually controlled by 
specialist staff. 
 Efficiency is improved because it is run 
by dedicated staff. 
 Specialist staff will follow agreed 
procedures.
Disadvantages of centralised 
 Setting up a dedicated storage facility 
could be expensive 
 Depending on the location of the stock, 
employees may “waste” time travelling 
to and from the location when they 
need a resource
Advantages of decentralised 
 Stock is always ‘at hand’ when required 
 Order of new stock reflects actual 
production usage or sales levels for 
individual areas
Disadvantages of 
decentralised 
 Storage space is required in a number 
of locations for stock 
 The level of security is harder to 
maintain across a number of locations
TASK 
 RESEARCH JJUUSSTT IINN TTIIMMEE 
 Provide a description with advantages 
and disadvantages
Just in Time 
 Holding zero or few stocks and 
purchasing materials only when 
required
Benefits of JIT 
 More cash available 
 Less costs associated with holding 
stocks 
 Less wastages and obsolescence 
 All the above results in increased profits
Drawbacks of JIT 
 Difficult to respond to changes in 
demand 
 Higher transport costs 
 No opportunity for economies of scale 
by buying in bulk 
 Requires reliable suppliers 
 Delivery problems
Logistics/Distribution Mix 
 Reliability of other firms in the process 
 Legal restrictions 
 Availability of finance 
 The product being distributed 
 The image associated with the product 
 The stock management system being used 
 The distribution capability of the 
manufacturer
TASK 
 RESEARCH LLOOGGIISSTTIICCSS 
 Provide a description with advantages 
and disadvantages for ROAD, SEA, 
RAIL and AIR transportation

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35. Stock Control

  • 2. Stock refers to unused quantities of  Raw Materials  Work in progress  Finished Goods
  • 3. Benefits of having stock  Large order can mean discounts  Less chance of running out of stock  Work is never delayed or stopped due to lack of raw materials which would have meant no sales
  • 4. Costs of Holding Stocks  Opportunity Cost – other uses for money tied up in stock  Storage Costs  Spoilage Costs
  • 5. Choosing Suppliers  Price  Quality  Availability  Location
  • 6. A poor purchasing mix results in  Over or understocking  Increased costs  Poor quality stocks
  • 7. Deciding on level of stock to hold  Economic Stock Level – a stock level that will minimise both stock holding and running out of stock costs  To calculate ESL the following information is required  maximum stock level to be held  minimum stock level to be held  delivery time for stock to arrive  stock level when new order should be placed  stock amount that should be ordered
  • 8.
  • 9. Values for figures depend on  Demand for finished product  Seasonal Factors  Amount of cash available to buy stock  Type of stock – eg perishable, fashionable  Space available to hold stock
  • 10. Past Paper Qus  Discuss why it’s important to set your Re-order level correctly (5)  What does the term lead time mean? (1)
  • 12. Deciding on the best way to store stock  Centralised Storage – All stock kept together in one place  Decentralised Storage – Stock kept in separate places
  • 13. Advantages of centralised  Better security as stock is stored in one place and is usually controlled by specialist staff.  Efficiency is improved because it is run by dedicated staff.  Specialist staff will follow agreed procedures.
  • 14. Disadvantages of centralised  Setting up a dedicated storage facility could be expensive  Depending on the location of the stock, employees may “waste” time travelling to and from the location when they need a resource
  • 15. Advantages of decentralised  Stock is always ‘at hand’ when required  Order of new stock reflects actual production usage or sales levels for individual areas
  • 16. Disadvantages of decentralised  Storage space is required in a number of locations for stock  The level of security is harder to maintain across a number of locations
  • 17. TASK  RESEARCH JJUUSSTT IINN TTIIMMEE  Provide a description with advantages and disadvantages
  • 18. Just in Time  Holding zero or few stocks and purchasing materials only when required
  • 19. Benefits of JIT  More cash available  Less costs associated with holding stocks  Less wastages and obsolescence  All the above results in increased profits
  • 20. Drawbacks of JIT  Difficult to respond to changes in demand  Higher transport costs  No opportunity for economies of scale by buying in bulk  Requires reliable suppliers  Delivery problems
  • 21. Logistics/Distribution Mix  Reliability of other firms in the process  Legal restrictions  Availability of finance  The product being distributed  The image associated with the product  The stock management system being used  The distribution capability of the manufacturer
  • 22. TASK  RESEARCH LLOOGGIISSTTIICCSS  Provide a description with advantages and disadvantages for ROAD, SEA, RAIL and AIR transportation