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Plan Building
Presentation On Material +
1
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Presentation Talk
Material & uses
Durability
Compatibility
Fixing Methods ( Mixing )
Proprietary Methods
Quality Checking Methods
Transportation
(Safety – Storage
Fire Rating
Handling – Safe
Embodied Energy
Costing $$$
Deemed to satisfy
Alternative Materials
Future of Admixtures
Conclusion
2
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Building Materials
Cement
Plaster
glass
Masonry
units
Paints
Coatings
Structural
Steel
Ceramics
Framing
Mortars
Plasterboard
Timber
Concrete
Glass
Roofing
Flooring
3
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Admixtures
 Material& uses
 Durability
 Compatibility
 Fixing Methods
 Proprietary Methods
 Quality Checking
Methods
 Transportation
(Safety – Storage)
 Fire Rating
 Handling – Safe
 Embodied Energy
 Costing $$$
 Deemed to satisfy
 Alternative
Materials
 Future of
Admixtures
 Conclusion
4
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Admixtures
 The Australian Standard AS 1478
Chemical admixtures for concrete,
mortar and grout defines
“an admixture as a material,
other than water, aggregate
and cementitious materials,
used as an ingredient of
concrete, and added to the
batch in controlled amounts
immediately before or during
its mixing to produce some
desired modification to the
properties of the concrete”
 Reduce the cost of concrete
construction
 Achieve certain properties in
concrete more effectively
than by other means
 Quality of concrete during the
stages of mixing,
transporting, placing, and curing in
adverse weather conditions
 Emergencies during concreting
operations
 Ingredients in concrete
 other than Portland cement, water, and aggregates
 added to the mixture immediately before or during mixing
5
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Material & uses- Functions
Air-
entraining
admixtures
Water-
reducing
admixtures
Plasticizers
Accelerating
admixtures
Retarding
admixtures
Hydration-
control
admixtures
6
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Material& uses- Functions
Corrosion
inhibitors
Shrinkage
reducers
Alkali-silica
reactivity
inhibitors
Colouring
admixtures
Miscellaneous
admixtures
(workability,
bonding,
damp
proofing,
permeability
reducing,
grouting, gas-
forming, and
pumping
admixtures)
7
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Influence Client/Design/Builder/Supply chain
Material Selection
8
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Air-entraining admixtures
Stabilize microscopic
air bubbles in
concrete. Air-
entrainment will
dramatically improve
the durability of
concrete exposed to
cycles of freezing and
thawing. Entrained air
greatly improves
concrete's resistance
to surface scaling
caused by chemical
de-icers.
9
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Air-entraining admixtures
Scaled concrete
surface resulting from
lack of air
entrainment, use of
deicers, and poor
finishing and curing
practices
The primary
ingredients used in
air-entraining
admixtures are salts
of wood resin
(Vinsol resin),
synthetic detergents,
salts of petroleum
acids, etc.
10
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Water-Reducing Admixtures
The effectiveness of water reducers on
concrete is a function of their chemical
composition, concrete temperature,
cement composition and fineness, cement
content, and the presence of other
admixtures
11
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Water-Reducing Admixtures
Reduce the quantity
of mixing water
required to produce
concrete of a certain
slump, reduce water-
cementing materials
ratio, reduce cement
content, or increase
slump.
Typical water reducers
reduce the water
content by
approximately 5% to
10%.
Materials:
Lignosulfonates.
Carbohydrates.
Hydroxylated
carboxylic acids
12
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Super plasticizers
(High-Range Water Reducers)
These admixtures are
added to concrete
with a low-to-normal
slump and water-
cementing materials
ratio to make high-
slump flowing
concrete.
Flowing concrete is a
highly fluid but
workable concrete
that can be placed
with little or no
vibration or
compaction while still
remaining essentially
free of excessive
bleeding or
segregation.
13
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Super plasticizers
(High-Range Water Reducers)
Applications - flowing concrete
• Thin-section
placements
• Areas of closely
spaced and congested
reinforcing steel
• Pumped concrete to
reduce pump
pressure, thereby
increasing lift and
distance capacity,
• Areas where
conventional
consolidation methods
are impractical or can
not be used
• Reducing handling
costs.
14
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Low water to cement ratio
concrete with low chloride
permeability--- easily made
with high-range water
reducers- is ideal for bridge
decks
Plasticized, flowing
concrete is easily placed in
thin sections
Materials
Sulfonated melamine
formaldehyde condensates.
Sulfonated naphthalene
formaldehyde condensate.
Lignosulfonates.
Polycarboxylates.
Super plasticizers
(High-Range Water Reducers)
Bleed less
Drying shrinkage
Effectiveness
15
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Retarding Admixtures
Materials
Retard the rate of setting of concrete at
high temperatures of fresh concrete
(30°C or more).
Counteracting the effect is to reduce
the temperature of the concrete by
cooling the mixing water or the
aggregates.
Retarders do not decrease the initial
temperature of concrete.
The bleeding rate and capacity of
plastic concrete is increased with
retarders.
Lignin
Borax
Sugars
Tartaric acid
and salts
16
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Retarding Admixtures
Uses
Offset the accelerating effect of hot
weather on the setting of concrete
Delay the initial set of concrete when
difficult or unusual conditions of
placement occur,
Delay the set for special finishing
processes such as an exposed aggregate
surface.
Accelerate strength development of
concrete at an early age.
Reduction in strength at early ages
(one to three days) accompanies
the use of retarders.
Effects of these materials on the
other properties of concrete, such
as shrinkage, may not be
predictable.
Acceptance tests of retarders
should be made with actual job
materials under anticipated job
conditions.
17
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Retarding Admixtures
Uses
Materials
Calcium chloride
Triethanolamine
Calcium formate
Calcium nitrate
Calcium nitrite
18
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Admixtures-Australian Standards
AS 1478
• Chemical admixtures for concrete, mortar
and grout
AS 1478.1
• Admixtures for concrete
AS 2072
• Methods for the sampling of expanding
admixtures for concrete, mortar and grout
AS 2073
• Methods for the testing of expanding
admixtures for concrete, mortar and grout.
19
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Durability
Relationship between durability &
bubble spacing factor of entrained air Effect of entrained air on durability
 Water reduction reduces permeability, increases durability
20
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Compatibility
The satisfactory performance of expanding
admixtures will depend to a significant extent on
their being distributed uniformly throughout the mix.
When more than one admixture is used, the
compatibility of the combination is important. If a
non-compatible combination is used (such as an
iron-based admixture and calcium chloride as
accelerator) the properties of the concrete may be
adversely affected.
The compatibility of admixtures used in combination should
be checked.
21
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Mixing
The time in the mixing cycle at which the admixture is
introduced into the concrete mix will also affect the
level of retardation obtained. Delayed addition of the
admixture, i.e. after the cement has been mixed with
water, produces longer setting times than when the
admixture is added with the mixing water.
Considerations
Type and duration of mixing.
Rate of mixing
Adequate re-mixing
Mixing temperature and time
22
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Proprietary Methods
In proprietary products, this is normally compensated for by the
addition of an appropriate amount of an accelerator such as
triethanolamine. By adjustment of the amount of accelerator
incorporated in the admixture, a range of setting times may be
obtained. Indeed, products can be formulated to compensate for
the changes in ambient temperature between summer and winter.
23
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Fire Rating OPC -Future of Admixtures
Source : The International Institute for Science,Technology and Education (IISTE)
i) That the Carbide Waste (CW)
performs satisfactorily as concrete fire
resistance if the proportion of the CW
is kept at 10 % replacement.
ii) The compressive strength of CW
concrete compares favourably with
that of control in ordinary water at 28
days.
iii) Soundness of cement increase as
CW content increase.
iv) CW has increase influence on both
initial and final setting time of OPC
concrete, the setting times increase
with increase in % of CW.
v) Replacing OPC with 10% of CW
would increase the fire resistance of
concrete by 14% to that of OPC
concrete at 500oC.
Effect of Admixture on Fire Resistance of
Ordinary Portland Cement Concrete
24
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Transportation & Safety
Transportation Time
Avoid limiting the type of admixtures that can be used
unless there is a specific reason (eg. Chloride based
admixtures for corrosion).
Consider specifying or allowing the use of admixtures
which do not have a specific ASTM designation with
appropriate documentation indicating beneficial use to
concrete properties.
These include colors, viscosity modifying admixtures,
hydration stabilizing admixtures, pumping aids, anti-freeze
admixtures, etc
25
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Environmental SafetyCEMENT ADMIXTURES ASSOCIATION
http://www.admixtures.org.uk/downloads/AES%2012%20Admixture,%20EcoPoints%20&%20the%20Green%20Guide.pdf
Admixtures:
Although sustainability considerations are a current focus for
admixture use, the historic benefits should not be
ignored as they contribute to the durability of concrete which in
itself is a key sustainability benefit for concrete
over other construction materials. Admixtures can give
economic benefits in both production and placing,
optimising mix design, reducing the need for heat curing in
precast and allowing modern placing methods to be
employed which reduce noise and vibration as well as faster
construction.
26
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Quality Checking Methods
QA/QC & SafetyQuality Assurance / Quality Control by http://premcorm.com
Sets of Sieves Aggregates Sample
in Tray Weighing Scale or Balance
Sieve Analysis (Grading) for Aggregates Moisture Content Determination
Thermostatic Drying Oven
Sampling of Freshly Mixed
Concrete from the Transit Mixer
Slump Cone Scoop Tamping Rod
Trowel Meter or Ruler Slump Cone
Base (Sampling Tray)
Casting of Concrete
Cylinders Specimens
27
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
Costing $$$http://www.bunnings.com.au/search/products?q=admixtures&redirectFrom=Any
http://www.bunnings.com.au/search/products?q=admixtures&redirectFrom=Any&facets=CategoryIdPath%3D2a021706-07d5-4648-
bf26-2ea8fea049df%20%3E%20bfa7e4dc-1acd-4499-819c-12c0c7dea779%20%3E%20aeffcfe3-92c3-4f35-b206-64ecc6243255
Crommelin 1L
High Performance
Bonding Agent
cement 20$
General purpose 30-40
Membrane 140
28
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
29
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
30
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/
• http://www.supplychainmagazine.fr/TOUTE-INFO/ETUDES/SCBarometer2012-Capgemini.pdf
31
Hujaj Ali Khan |
au.linkedin.com/in/hujajalikhan/

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Building Materials Presentation on Admixtures Functions

  • 1. Plan Building Presentation On Material + 1 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 2. Presentation Talk Material & uses Durability Compatibility Fixing Methods ( Mixing ) Proprietary Methods Quality Checking Methods Transportation (Safety – Storage Fire Rating Handling – Safe Embodied Energy Costing $$$ Deemed to satisfy Alternative Materials Future of Admixtures Conclusion 2 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 4. Admixtures  Material& uses  Durability  Compatibility  Fixing Methods  Proprietary Methods  Quality Checking Methods  Transportation (Safety – Storage)  Fire Rating  Handling – Safe  Embodied Energy  Costing $$$  Deemed to satisfy  Alternative Materials  Future of Admixtures  Conclusion 4 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 5. Admixtures  The Australian Standard AS 1478 Chemical admixtures for concrete, mortar and grout defines “an admixture as a material, other than water, aggregate and cementitious materials, used as an ingredient of concrete, and added to the batch in controlled amounts immediately before or during its mixing to produce some desired modification to the properties of the concrete”  Reduce the cost of concrete construction  Achieve certain properties in concrete more effectively than by other means  Quality of concrete during the stages of mixing, transporting, placing, and curing in adverse weather conditions  Emergencies during concreting operations  Ingredients in concrete  other than Portland cement, water, and aggregates  added to the mixture immediately before or during mixing 5 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 6. Material & uses- Functions Air- entraining admixtures Water- reducing admixtures Plasticizers Accelerating admixtures Retarding admixtures Hydration- control admixtures 6 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 8. Influence Client/Design/Builder/Supply chain Material Selection 8 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 9. Air-entraining admixtures Stabilize microscopic air bubbles in concrete. Air- entrainment will dramatically improve the durability of concrete exposed to cycles of freezing and thawing. Entrained air greatly improves concrete's resistance to surface scaling caused by chemical de-icers. 9 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 10. Air-entraining admixtures Scaled concrete surface resulting from lack of air entrainment, use of deicers, and poor finishing and curing practices The primary ingredients used in air-entraining admixtures are salts of wood resin (Vinsol resin), synthetic detergents, salts of petroleum acids, etc. 10 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 11. Water-Reducing Admixtures The effectiveness of water reducers on concrete is a function of their chemical composition, concrete temperature, cement composition and fineness, cement content, and the presence of other admixtures 11 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 12. Water-Reducing Admixtures Reduce the quantity of mixing water required to produce concrete of a certain slump, reduce water- cementing materials ratio, reduce cement content, or increase slump. Typical water reducers reduce the water content by approximately 5% to 10%. Materials: Lignosulfonates. Carbohydrates. Hydroxylated carboxylic acids 12 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 13. Super plasticizers (High-Range Water Reducers) These admixtures are added to concrete with a low-to-normal slump and water- cementing materials ratio to make high- slump flowing concrete. Flowing concrete is a highly fluid but workable concrete that can be placed with little or no vibration or compaction while still remaining essentially free of excessive bleeding or segregation. 13 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 14. Super plasticizers (High-Range Water Reducers) Applications - flowing concrete • Thin-section placements • Areas of closely spaced and congested reinforcing steel • Pumped concrete to reduce pump pressure, thereby increasing lift and distance capacity, • Areas where conventional consolidation methods are impractical or can not be used • Reducing handling costs. 14 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 15. Low water to cement ratio concrete with low chloride permeability--- easily made with high-range water reducers- is ideal for bridge decks Plasticized, flowing concrete is easily placed in thin sections Materials Sulfonated melamine formaldehyde condensates. Sulfonated naphthalene formaldehyde condensate. Lignosulfonates. Polycarboxylates. Super plasticizers (High-Range Water Reducers) Bleed less Drying shrinkage Effectiveness 15 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 16. Retarding Admixtures Materials Retard the rate of setting of concrete at high temperatures of fresh concrete (30°C or more). Counteracting the effect is to reduce the temperature of the concrete by cooling the mixing water or the aggregates. Retarders do not decrease the initial temperature of concrete. The bleeding rate and capacity of plastic concrete is increased with retarders. Lignin Borax Sugars Tartaric acid and salts 16 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 17. Retarding Admixtures Uses Offset the accelerating effect of hot weather on the setting of concrete Delay the initial set of concrete when difficult or unusual conditions of placement occur, Delay the set for special finishing processes such as an exposed aggregate surface. Accelerate strength development of concrete at an early age. Reduction in strength at early ages (one to three days) accompanies the use of retarders. Effects of these materials on the other properties of concrete, such as shrinkage, may not be predictable. Acceptance tests of retarders should be made with actual job materials under anticipated job conditions. 17 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 18. Retarding Admixtures Uses Materials Calcium chloride Triethanolamine Calcium formate Calcium nitrate Calcium nitrite 18 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 19. Admixtures-Australian Standards AS 1478 • Chemical admixtures for concrete, mortar and grout AS 1478.1 • Admixtures for concrete AS 2072 • Methods for the sampling of expanding admixtures for concrete, mortar and grout AS 2073 • Methods for the testing of expanding admixtures for concrete, mortar and grout. 19 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 20. Durability Relationship between durability & bubble spacing factor of entrained air Effect of entrained air on durability  Water reduction reduces permeability, increases durability 20 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 21. Compatibility The satisfactory performance of expanding admixtures will depend to a significant extent on their being distributed uniformly throughout the mix. When more than one admixture is used, the compatibility of the combination is important. If a non-compatible combination is used (such as an iron-based admixture and calcium chloride as accelerator) the properties of the concrete may be adversely affected. The compatibility of admixtures used in combination should be checked. 21 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 22. Mixing The time in the mixing cycle at which the admixture is introduced into the concrete mix will also affect the level of retardation obtained. Delayed addition of the admixture, i.e. after the cement has been mixed with water, produces longer setting times than when the admixture is added with the mixing water. Considerations Type and duration of mixing. Rate of mixing Adequate re-mixing Mixing temperature and time 22 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 23. Proprietary Methods In proprietary products, this is normally compensated for by the addition of an appropriate amount of an accelerator such as triethanolamine. By adjustment of the amount of accelerator incorporated in the admixture, a range of setting times may be obtained. Indeed, products can be formulated to compensate for the changes in ambient temperature between summer and winter. 23 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 24. Fire Rating OPC -Future of Admixtures Source : The International Institute for Science,Technology and Education (IISTE) i) That the Carbide Waste (CW) performs satisfactorily as concrete fire resistance if the proportion of the CW is kept at 10 % replacement. ii) The compressive strength of CW concrete compares favourably with that of control in ordinary water at 28 days. iii) Soundness of cement increase as CW content increase. iv) CW has increase influence on both initial and final setting time of OPC concrete, the setting times increase with increase in % of CW. v) Replacing OPC with 10% of CW would increase the fire resistance of concrete by 14% to that of OPC concrete at 500oC. Effect of Admixture on Fire Resistance of Ordinary Portland Cement Concrete 24 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 25. Transportation & Safety Transportation Time Avoid limiting the type of admixtures that can be used unless there is a specific reason (eg. Chloride based admixtures for corrosion). Consider specifying or allowing the use of admixtures which do not have a specific ASTM designation with appropriate documentation indicating beneficial use to concrete properties. These include colors, viscosity modifying admixtures, hydration stabilizing admixtures, pumping aids, anti-freeze admixtures, etc 25 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 26. Environmental SafetyCEMENT ADMIXTURES ASSOCIATION http://www.admixtures.org.uk/downloads/AES%2012%20Admixture,%20EcoPoints%20&%20the%20Green%20Guide.pdf Admixtures: Although sustainability considerations are a current focus for admixture use, the historic benefits should not be ignored as they contribute to the durability of concrete which in itself is a key sustainability benefit for concrete over other construction materials. Admixtures can give economic benefits in both production and placing, optimising mix design, reducing the need for heat curing in precast and allowing modern placing methods to be employed which reduce noise and vibration as well as faster construction. 26 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 27. Quality Checking Methods QA/QC & SafetyQuality Assurance / Quality Control by http://premcorm.com Sets of Sieves Aggregates Sample in Tray Weighing Scale or Balance Sieve Analysis (Grading) for Aggregates Moisture Content Determination Thermostatic Drying Oven Sampling of Freshly Mixed Concrete from the Transit Mixer Slump Cone Scoop Tamping Rod Trowel Meter or Ruler Slump Cone Base (Sampling Tray) Casting of Concrete Cylinders Specimens 27 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 29. 29 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/
  • 30. 30 Hujaj Ali Khan | au.linkedin.com/in/hujajalikhan/