Lube Oil Blending Plant 2012

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LUBE OIL BLENDING PLANT

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Lube Oil Blending Plant 2012

  1. 1. SADIKUN LUBE OILBLENDING PLANT PT. SADIKUN NIAGAMAS RAYA Jalan P. Diponegoro Km 40 No.62 Tambun, Jawa Barat Indonesia
  2. 2. Sertifikat Quality
  3. 3. Product IntroductionLubricant : Automotive Industrial Metal Working Fluid & Spesialty LubricantOEM Approval :
  4. 4. OEM Approval :
  5. 5. AutomotiveBrake Fluid DOT 4ATF Dexron IIAutomotive Gear OilDiesel Engine OilHeavy Duty Diesel Engine OilHigh Perfomance Diesel Engine OilMulti grade Diesel Engine mineral OilMulti grade gasoline Engine mineral OilEtc
  6. 6. Industrial LubricantIndustrial Gear LubricantHeat Tranfer OilSynthetic Turbin OilMineral Gas and Steam Turbin oilsFire Resistant Hydraulic FluidHydraulic LubricantMineral Compessor LubricantSynthetic Compressor LubricantCirculating OilEtc
  7. 7. Metal Working Fluid & Spesialty LubricantMetal Working FluidsSemi Synthetic Metal Working FluidsGrinding FluidElectrical Discharge MachineHoning Metal OilMetal Forming LubricantsExtreme Pressure Neat Cutting OilRustGardSlideway OilEtc
  8. 8. Total Capasity ProductT Dec Ss 1 = 1,5 KL x 3 Shift = 4,5 KLTB Ss 1 =3 KL x 3 Shift = 9 KLT B V & VI = 40 KL x 3 Shift = 120 KLT Dec 5 & 6 = 6 KL x 3 Shift = 18 KLT Dum 5 & 6 = 1.5 KL x 3Shift = 4.5 KLTotal Kapasitas = 156 KL x 300 Hari kerja = 46.800 KL/YearProduce Base on Demand , Spesial Order and MinimumQuantity stocks. (Zero Inventory and Just in time order,minimum stocks maximum order)
  9. 9. Total Capasity Storage Tank Base Oils T 3 = 60 KL T 4 = 120 KL T 5 = 120 KL T 6 = 500 kL T 7 = 120 KL T 8 = 120 KL T W = 30 KL Total = 1.070 KL
  10. 10. Lubricants Production Facility and Equipment• Office Building and Plant• Tank Yard• Pump House• Generator Set• Boiler• Compressor• Blending Plant with Load Cell’s• Pipe Line• Storage Tank / Finish Product Tank• Truck Scale and Loading Arm• Filling Drum
  11. 11. Lay Out WT Pump House 2 T-1Tranformer T-6 T-7 T-2Genset T-3 T-5 T-8 T-4 Boiler Pump CCompressor House Truck Loading TS-I TS-IV F F Ware House D DLube Oil TB-5 TS-II TS-III Ware WareB.P. Additive B.P. TB-IV S Dc House House TB-II TB-I Office Laboratory Mess TB-6 TB-III
  12. 12. Office Building and Plant
  13. 13. Tank Yard Storage Tank : • 1 Storage Tank HSD (Capasity 15 KL) • 1 Tank MFO Cap. 60 KL • 6 Tank Base Oil with Total Cap. 1070 KL
  14. 14. Pump House Pump’s : • HSD • MFO • Base Oil
  15. 15. Generator Set Generator set Capasity 340 KVA Engine : Mercedes Generator : Stanford
  16. 16. Steam Boiler Capasity : 5 ton saturated Steam / hrs
  17. 17. Compressor Compressor and Air Dryer
  18. 18. Blending Plant : - Capasity 20 KL - Capasity 3 KL - Capasity 1,5 KL - Capasity 0,8 KL
  19. 19. Blending Tank Mixer pump and Inline Base oil Dedicated
  20. 20. Load Cell Controler and Pneumatic Valve
  21. 21. Load Cell Load Cell Blending Tank and flexibel Pipe
  22. 22. Stirrer
  23. 23. Circulation Pump’s
  24. 24. Base Oil Pipeline in Tank YardJalur pipa base oil
  25. 25. Storage Tank Finish Produk
  26. 26. Truck Scale and Loading Arm
  27. 27. Filling Drum
  28. 28. Laboratory EquipmentsViscometerCold Cranking SimulatorAAS (Atomic Absorption Spetrophotometer)Automatic Density MeterFlash Point PMCCFlash Point COCFTIR ( Fourier Transform Infra Red)Titration for TAN/TBNFoaming Test ApparatusDemulsibility ApparatusAutomatic pH meterDistillation ApparatusColor Test AppartusEtc
  29. 29. SELESAI Terima kasih Sadikun

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