Sadikun lube oil blending plant 2013

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Sadikun lube oil blending plant 2013

  1. 1. SADIKUN LUBE OIL BLENDING PLANT PT. Sadikun Niagamas Raya Jalan Diponegoro Km. 43 No. 62 Tambun, Bekasi 17510 Jawa Barat - IndonesiaMenara Era #10-05Jakarta, IndonesiaP: 021-3862426F: 021-3863448
  2. 2. CERTIFICATE QUALITYPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 2
  3. 3. PRODUCT INTRODUCTIONOur lubricant products : • Automotive • Industrial • Metal Working Fluid • Specialty LubricantPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 3
  4. 4. AUTOMOTIVE LUBRICANTS• Brake Fluid• Automatic Transmission Fluid (ATF)• Automotive Gear Oil• Diesel Engine Oil• Heavy Duty Diesel Engine Oil• High Performance Diesel Engine Oil• Mono/Multi grade Diesel Engine Oil• Mono/Multi grade Gasoline Engine Oil• Etc.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 4
  5. 5. INDUSTRIAL LUBRICANTS• Industrial Gear Lubricant• Heat Transfer Oil• Synthetic Turbine Oil• Mineral Gas and Steam Turbine oils• Fire Resistant Hydraulic Fluid• Hydraulic Lubricant• Mineral Compressor Lubricant• Synthetic Compressor Lubricant• Circulating Oil• Etc.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 5
  6. 6. METAL WORKING FLUID & SPECIALTY LUBRICANTS• Metal Working Fluids• Semi Synthetic Metal Working Fluids• Grinding Fluid• Electrical Discharge Machine• Honing Metal Oil• Metal Forming Lubricants• Extreme Pressure Neat Cutting Oil• Rust Guard• Slideway Oil• Etc.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 6
  7. 7. BLENDING CAPACITY• T Dec Ss 1 = 1.5 KL x 3 Shift = 4.5 KL• T B Ss 1 = 3 KL x 3 Shift = 9 KL• T B V & VI = 40 KL x 3 Shift = 120 KL• T Dec 5 & 6 = 6 KL x 3 Shift = 18 KL• T Dum 5 & 6 = 1.5 KL x 3 Shift = 4.5 KL• Total Capacity = 156 KL x 300 working days = 46,800 KL/Year Produce base on demand, special order and minimum quantity stocks (Zero inventory and just in time order, minimum stocks maximum order).PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 7
  8. 8. BASE OIL STORAGE TANK • T 3 = 60 KL • T 4 = 60 KL • T 5 = 120 KL • T 6 = 500 KL • T 7 = 120 KL • T 8 = 120 KL • T W = 30 KL • Total = +/- 1.000 KLPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 8
  9. 9. FACILITY AND EQUIPMENTS• Office Building and Plant• Tank Yard• Pump House• Generator Set• Boiler• Compressor• Blending Plant with Load Cell’s• Pipe Line• Storage Tank / Finish Product Tank• Truck Scale and Loading Arm• Filling DrumPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 9
  10. 10. FACTORY LAYOUTPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 10
  11. 11. OFFICE BUILDING AND PLANTPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 11
  12. 12. STORAGE TANKYARDStorage Tanks :• 1 Tank HSD (Cap. 15 KL)• 1 Tank MFO (Cap. 60 KL)• 6 Tanks Base Oil (Total Cap. +/- 1,000 KL)PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 12
  13. 13. RAW MATERIAL & FINISHED PRODUCT WAREHOUSECapacity: Warehouse 1 = 800 drums Warehouse 2 = 600 drumsPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 13
  14. 14. OPEN SHEDPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 14
  15. 15. HOUSE OF PUMP  HSD Pump  MFO Pump  Base Oil PumpsPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 15
  16. 16. GENERATOR SET  Capacity : 340 KVA  Engine : Mercedes Benz  Generator : StanfordPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 16
  17. 17. STEAM BOILER  Capacity : 5 ton saturated steam/hoursPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 17
  18. 18. COMPRESSOR & AIR DRYERPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 18
  19. 19. BLENDING PLANT Large to Small Capacity:  20 KL  3 KL  1.5 KL  0.8 KLPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 19
  20. 20. BLENDING TANKPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 20
  21. 21. LOAD CONTROLLER & PNEUMATIC VALVEPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 21
  22. 22. LOAD CELL BLENDING TANK & FLRXIBLE PIPEPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 22
  23. 23. TANK STIRRERPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 23
  24. 24. CIRCULATION PUMPSPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 24
  25. 25. BASE OIL PIPELINE FROM STORAGE TANKPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 25
  26. 26. TRUCK SCALE & LOADING ARMPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 26
  27. 27. DRUM FILLING FACILITYPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 27
  28. 28. LABORATORY EQUIPMENT1. AAS (Atomic Absorption Spectrophotometer) Determining metal content (Fe, Cu, Cr, Pb, Al and Si) in the oils.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 28
  29. 29. LABORATORY EQUIPMENT2. CCS (Cold Cranking Simulator) Determining the dynamic viscosity of the multigrade oils at the temperature of -5oC to -35oC. Method : ASTM D5293PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 29
  30. 30. LABORATORY EQUIPMENT3. Density Meter  Determining relative density or specific gravity of the oils at temperature of 15oC  Method : ASTM D4052PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 30
  31. 31. LABORATORY EQUIPMENT4. Lovibond  Determining the ASTM color of the oils  Method : ASTM D1500PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 31
  32. 32. LABORATORY EQUIPMENT5. Foaming Tendency/Stability  Determining foaming characteristic of lubricating oils at 24°C and 93.5°C.  Method : ASTM D892PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 32
  33. 33. LABORATORY EQUIPMENT6. FTIR (Fourier Transfer Infra Red)  Determining the ‘Finger Print’ of the oils and detecting nitration, oxidation, soot, sulfation and waterPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 33
  34. 34. LABORATORY EQUIPMENT7. Particle Size dan Distribusi Particle  Determining the amount of particle with diameter size of 0 to 50 mm in the oils.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 34
  35. 35. LABORATORY EQUIPMENT8. Distillation – Water Content  Determining the amount of water content in the oils  Method : ASTM D95PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 35
  36. 36. LABORATORY EQUIPMENT9. pH Meter  Determining pH of emulsion or water base oilsPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 36
  37. 37. LABORATORY EQUIPMENT10. Acid-Base Tritator  Determining Total Acid Number, Total Base Number and water content of the oils  Method : ASTM D664, ASTM D2896 and Karl Fisher.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 37
  38. 38. LABORATORY EQUIPMENT11. Flash Point (COC and PMCC)  Determining the flash point of lubricating oils.  Cleveland Open Cup (COC) is used in open condition (79oC to 400oC)  Pensky-Martens Close Cup (PMCC) is used in equilibrium condition (40oC to 250oC) COC PMCC  Method : ASTM D92 and ASTM D93.PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 38
  39. 39. LABORATORY EQUIPMENT12. Viscometer Bath 40oC 100oC  Determining Kinematic Viscosity of lubricating oils at 40 oC and 100oC.  Method : ASTM D455PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 39
  40. 40. LABORATORY EQUIPMENT13. Water Separate-ability  Determining the water separation characteristics of oils subject to water contamination and turbulence  Method : ASTM D1401PT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 40
  41. 41. THANKS FOR YOUR ATTENTIONPT. Sadikun Niagamas Raya Lube Oil Blending Plant - Company Profile 41

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