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consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7-
43), through the layer just placed, and several inches into the layer underneath. Continue spading or
puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE
LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the
 finishing process for the final concrete surface. The finishing process provides the final concrete
surface. There are many ways to finish concrete surfaces, depending on the effect required.
Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed
surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or
 trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or
pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the
required elevation by striking off the excess concrete. Two types of screeds are used in concrete
finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding
requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge
 to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed
back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing
 motion, move the screed forward an inch or so along the forms. This forces the concrete built up
against the screed face into the low spots. If the screed tends to tear the surface, as it may on air-
entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover
 the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand-
screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7-
43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers
(excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour.
Two of the workers work the screed while the third pulls excess concrete from the front of the
 screed, You must screed the surface a second time to remove the surge of excess concrete
 caused by the first screeding. Figure 7-44.-Screeding operation. 7-24


memperkuat beton dengan spading, memasukkan/menyisipkan sekop [itu] sepanjang di dalam permukaan format
( menggambarkan 7-43), melalui/sampai lapisan [hanya;baru saja] menempatkan, dan beberapa inci ke dalam
lapisan dibawah. Lanjut spading atau puddling sampai kumpulan yang kasar menghilang lenyap ke dalam beton
[itu]. BETON PENYELESAIAN YANG BELAJAR SASARAN: [Atas/Ketika] perlengkapan bagian ini, kamu harus
bisa menguraikan [itu] menyelesaikan proses untuk permukaan beton yang akhir. Proses Penyelesaian
menyediakan permukaan beton yang akhir. Ada banyak jalan untuk menyelesaikan permukaan beton, tergantung
pada efek [itu] memerlukan. Kadang-Kadang kamu hanya harus mengoreksi cacat permukaan, mengisi lubang
palang/baut, atau membersihkan permukaan [itu]. Permukaan tidak dibentuk boleh memerlukan hanya mal
tukang-turap ke pengangkatan/tingginya dan sekeliling sesuai, atau suatu broomed, [yang] diapungkan; terapung,
atau penghabisan trowelled mungkin (adalah) ditetapkan. MAL TUKANG-TURAP Permukaan Puncak [itu] suatu
papan lantai, trotoar kakilima, atau trotoar jarang ditempatkan di pengangkatan/tingginya ditetapkan yang tepat.
Mal tukang-turap membawa permukaan [itu] kepada pengangkatan/tingginya yang diperlukan dengan
menghapuskan/ mencoret kelebihan [itu] mewujudkan. Dua jenis mal tukang-turap digunakan beton yang
menyelesaikan operasi: mal tukang-turap tangan dan mal tukang-turap yang mekanis [itu]. Tangan Mal tukang-
turap Tangan [yang] mal tukang-turap memerlukan suatu alat [memanggil/hubungi] suatu mal tukang-turap. Ini
adalah benar-benar suatu sablon/mal ( [yang] pada umumnya suatu 2-by-4) mempunyai;nikmati suatu tepi [yang]
lebih rendah lurus/langsung untuk menghasilkan suatu permukaan datar ( atau suatu tepi lebih rendah
dibengkokkan untuk menghasilkan suatu permukaan lengkung). Pindah;Gerakkan mal tukang-turap [itu] mondar-
mandir ke seberang penggunaan beton [adalah] suatu lihat gerakan, [seperti/ketika] ditunjukkan menggambarkan
7-44.
consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7-
43), through the layer just placed, and several inches into the layer underneath. Continue spading or
puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE
LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the
 finishing process for the final concrete surface. The finishing process provides the final concrete
surface. There are many ways to finish concrete surfaces, depending on the effect required.
Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed
surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or
 trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or


                                                                                                               1
pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the
required elevation by striking off the excess concrete. Two types of screeds are used in concrete
finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding
requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge
 to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed
back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing
 motion, move the screed forward an inch or so along the forms. This forces the concrete built up
against the screed face into the low spots. If the screed tends to tear the surface, as it may on air-
entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover
 the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand-
screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7-
43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers
(excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour.
Two of the workers work the screed while the third pulls excess concrete from the front of the
 screed, You must screed the surface a second time to remove the surge of excess concrete
 caused by the first screeding. Figure 7-44.-Screeding operation. 7-24
consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7-
43), through the layer just placed, and several inches into the layer underneath. Continue spading or
puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE
LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the
finishing process for the final concrete surface. The finishing process provides the final concrete
surface. There are many ways to finish concrete surfaces, depending on the effect required.
Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed
surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or
trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or
pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the
required elevation by striking off the excess concrete. Two types of screeds are used in concrete
finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding
requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge
to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed
back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing
motion, move the screed forward an inch or so along the forms. This forces the concrete built up
against the screed face into the low spots. If the screed tends to tear the surface, as it may on air-
entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover
the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand-
screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7-
43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers
(excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour.
Two of the workers work the screed while the third pulls excess concrete from the front of the
screed, You must screed the surface a second time to remove the surge of excess concrete
caused by the first screeding. Figure 7-44.-Screeding operation. 7-24



Mechanical Screed The mechanical screed is being used more and more in construction for
 striking off concrete slabs on highways, bridge decks, and deck slabs. This screed incorporates the
 use of vibration and permits the use of stronger, and more economical, low-slump concrete. It
can strike off this relatively dry material smoothly and quickly. The advantages of using a vibrating
 screed are greater density and stronger concrete. Vibrating screeds give abetter finish, reduce
maintenance, and save considerable time due to the speed at which they operate. Vibrating screeds are
also much less fatiguing to operate than hand screeds. A mechanical screed (figure 7-45) usually
consists of a beam (or beams) and a gasoline engine, or an electric motor and a vibrating mechanism
mounted in the center of the beam. Most mechanical screeds are quite heavy and usually equipped with


                                                                                                         2
wheels to help move them around. You may occasionally encounter lightweight screeds not
equipped with wheels. These are easily lifted by two crewmembers and set back for the second pass
 if required. The speed at which the screed is pulled is directly related to the slump of the concrete—
the less the slump, the slower the speed; the more the slump, the faster the speed. On the finishing
pass of the screed, there should be no transverse (crosswise) movement of the beam; the screed is
 merely drawn directly forward riding on the forms or rails. For a mechanical screed, a method is
provided to quickly start or stop the vibration. This is important to prevent over vibration when the
screed might be standing still. Concrete is usually placed 15 to 20 feet ahead of the screed and shoveled
as close as possible to its final resting place. The screed is then put into operation and pulled along by
two crewmembers, one at each end of the screed. It is important that sufficient concrete is kept in
 front of the screed. Should the concrete be below the level of the screed beam, voids or bare spots
will appear on the concrete surface as the screed passes over the slab. Should this occur, a shovelful or
 so of concrete is thrown on the bare spot, and the screed is lifted up and earned back past this spot
for a second pass. In rare cases, the screed crew will work out the void or bare spot with a
hand-operated bull float, rather than make a second pass with the screed. Figure 7-45.-Mechanical
screed. The vibration speed will need to be adjusted for particular mixes and different beam lengths.
Generally, the stiffer the mix and the longer the beam, the greater the vibration speed required. The
speed at which the screed is moved also affects the resulting finish of the slab. After a few minutes of
operation, a satisfactory vibration pulling speed can be established. After the vibrating screed
 has passed over the slab, the surface is then ready for broom or burlap finishing. Where possible, it is
 advisable to lay out or engineer the concrete slab specifically for use of a vibrating screed.
Forms should be laid out in lanes of equal widths, so that the same- length screed can be used on all
lanes or slabs. It should also be planned, if possible, that any vertical columns will be next to the
forms, so that the screed can easily be lifted or maneuvered around the column. There are four
important advantages of using a vibrating finishing screed. First, it allows the use of low-slump
  concrete, resulting in stronger slabs. Second, it reduces and sometimes eliminates the necessity
of hand tamping and bull floating. Third, it increases the density of the concrete, resulting in a superior
wearing surface. And fourth, in the case of floor slabs, troweling can begin sooner since drier mixes
can be used, which set up more quickly. 7-25
reshly placed concrete surface. Do not use cement or water as an aid in finishing the surface.
Floating has three purposes: (1) to embed aggregate particles just beneath the surface; (2) to
remove slight imperfections (high and low spots); and, (3) to compact the concrete at the
 surface in preparation for other finishing operations. HAND TAMPING Hand tamping, or
jitterbugging (figure 7-46), is done after the concrete has been screeded. Hand tamping is used to
compact the concrete into a dense mass and to force the larger particles of coarse aggregate
 slightly below the surface. This enables you to put the desired finish on the surface. The
tamping tool should be used only with a low-slump concrete, and bring only just enough mortar to the
surface for proper finish. After using the jitterbug, you can go directly to using the bull float.
FLOATING If a smoother surface is required than the one obtained by screeding, the surface
should be worked sparingly with a wood or aluminum magnesium float (figure 7-47, view A) or
with a finishing machine. In view B, the wood float is shown in use. A long-handled wood float is
used for slab construction (view C). The aluminum float, which is used the same way as the
 wood float, gives the finished concrete a much smoother surface. To avoid cracking and dusting of
 the finished concrete, begin aluminum floating when the water sheen disappears from the Figure 7-
47.-Wood floats and floating operations. 7-26

Begin floating immediately after screeding while the concrete is still plastic and workable. However, do
not overwork the concrete while it is still plastic because you may bring an excess of water and paste to
the surface. This fine material forms a thin, weak layer that will scale or quickly wear off under
use. To remove a coarse texture as the final finish, you usually have to float the surface a second time
after it partially hardens. EDGING As the sheen of water begins to leave the surface, edging should
begin. All edges of a slab that do not abut another structure should be finished with an edger (figure
 7-48). An edger dresses corners and rounds or bevels the concrete edges. Edging the slab helps


                                                                                                         3
prevent chipping at the corners and helps give the slab a finished appearance. TROWELING If a dense,
 smooth finish is desired, floating must be followed by steel troweling (figure 7-49).
Troweling should begin after the moisture film or sheen disappears from the floated surface and
when the concrete has hardened enough to prevent fine material and water from being worked to
 the surface. This step should be delayed as long as possible. Troweling too early tends to
 produce crazing and lack of durability. However, too long a delay in troweling results in a surface too
hard to finish properly. The usual tendency is to start to trowel too soon. Troweling should leave
 the surface smooth, even, and free of marks and ripples. Spreading dry cement on a wet surface
 to take up excess water is not a good practice where a wear-resistant and durable surface is Figure
 7-48.-Edger. Figure 7-49.-Steel finishing tools and troweling operations. required. Wet spots must be
 avoided if possible. When they do occur, however, finishing operations should not be resumed
 until the water has been absorbed, has evaporated, or has been mopped up. Steel Trowel An
 unslippery, fine-textured surface can be obtained by troweling lightly over the surface with a circular
 motion immediately after the first regular troweling. In this process, the trowel is kept flat on the
  surface of the concrete. Where a hard steel-troweled finish is required, follow the first
regular troweling by a second troweling. The second troweling should begin after the concrete has
 become hard enough so that no mortar adheres to the trowel, and a ringing sound is produced as
the trowel passes over the surface. During this final troweling, the trowel should be tilted slightly
and heavy pressure exerted to thoroughly compact the surface. Hairline cracks are usually due to a
concentration of water and extremely fine aggregates at the surface. his results from overworking the
 concrete during finishing operations. Such cracking is aggravated by drying and cooling too
rapidly. Checks that develop before troweling can usually be closed by pounding the concrete with a
hand float. 7-27

Mechanical Troweling Machine The mechanical troweling machine (figure 7-50) is used to good
advantage on flat slabs with a stiff consistency. Mechanical trowels come with a set of float blades
that slip over the steel blades. With these blades, you can float a slab with the mechanical trowels.
The concrete must be set enough to support the weight of the machine and the operator. Machine
finishing is faster than hand finishing. However, it cannot be used with all types of construction. Refer to
  the manufacturer’s manual for operation and maintenance of the machine you are using.
BROOMING A nonskid surface can be produced by brooming the concrete before it has
  thoroughly hardened. Brooming is carried out after the floating operation. For some floors and
sidewalks where scoring is not desirable, a similar finish can be produced with a hairbrush after the
surface has been troweled once. Where rough scoring is required, a stiff broom made of steel wire or
 coarse fiber should be used. Brooming should be done so that the direction of the scoring is at right
angles to the direction of the traffic. GRINDING When grinding of a concrete floor is specified, it
should be started after the surface has hardened sufficiently to prevent dislodgement of aggregate
particles and should be continued until the coarse aggregate is exposed. The machines used should
be of an approved type with stones that cut freely and rapidly. The floor is kept wet during the
 grinding process, and the cuttings are removed by squeegeeing and flushing with water. After the
surface is ground, air holes, pits, and other blemishes are filled with a thin grout composed of one
part No. 80-grain carborundum grit and one part portland cement. This grout is spread over the floor and
worked into the pits with a straightedge. Next, the grout is rubbed into the floor with the grinding
 machine. When the filings have hardened for 17 days, the floor receives a final grinding to
remove the film and to give the finish a polish. All surplus material is then removed by washing
thoroughly. When properly constructed of good-quality materials, ground floors are dustless,
dense, easily cleaned, and attractive in appearance. Figure 7-50.-Mechanical troweling machine. SACK-
RUBBED FINISH A sack-rubbed finish is sometimes necessary when the appearance of
  formed concrete falls considerably below expectations. This treatment is performed after all
required patching and correction of major imperfections have been completed. The surfaces are
thoroughly wetted, and sack rubbing is commenced immediately. The mortar used consists of one
 part cement; two parts, by volume, of sand passing a No. 16 screen; and enough water so that the
consistency of the mortar will be that of thick cream. It may be necessary to blend the cement with


                                                                                                          4
white cement to obtain a color matching that of the surrounding concrete surface. The mortar is
rubbed thoroughly over the area with clean burlap or a sponge rubber float, so that it fills all pits. While
the mortar in the pits is still plastic, the surface should be rubbed over with a dry mix of the same
 material. This removes all excess plastic material and places enough dry material in the pits to
stiffen and solidify the mortar. The filings will then be flush with the surface. No material should
 remain on the surface above the pits. Curing of the surface is then continued. RUBBED FINISH A
rubbed finish is required when a uniform and attractive surface must be obtained. A surface of
satisfactory appearance can be obtained without 7-28




memperkuat beton dengan spading, memasukkan/menyisipkan sekop [itu] sepanjang di dalam permukaan format
( menggambarkan 7-43), melalui/sampai lapisan [hanya;baru saja] menempatkan, dan beberapa inci ke dalam
lapisan dibawah. Lanjut spading atau puddling sampai kumpulan yang kasar menghilang lenyap ke dalam beton
[itu]. BETON PENYELESAIAN YANG BELAJAR SASARAN: [Atas/Ketika] perlengkapan bagian ini, kamu harus
bisa menguraikan [itu] menyelesaikan proses untuk permukaan beton yang akhir. Proses Penyelesaian
menyediakan permukaan beton yang akhir. Ada banyak jalan untuk menyelesaikan permukaan beton, tergantung
pada efek [itu] memerlukan. Kadang-Kadang kamu hanya harus mengoreksi cacat permukaan, mengisi lubang
palang/baut, atau membersihkan permukaan [itu]. Permukaan tidak dibentuk boleh memerlukan hanya mal




                                                                                                               5

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Metode kerja concrete

  • 1. consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7- 43), through the layer just placed, and several inches into the layer underneath. Continue spading or puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the finishing process for the final concrete surface. The finishing process provides the final concrete surface. There are many ways to finish concrete surfaces, depending on the effect required. Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the required elevation by striking off the excess concrete. Two types of screeds are used in concrete finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing motion, move the screed forward an inch or so along the forms. This forces the concrete built up against the screed face into the low spots. If the screed tends to tear the surface, as it may on air- entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand- screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7- 43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers (excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour. Two of the workers work the screed while the third pulls excess concrete from the front of the screed, You must screed the surface a second time to remove the surge of excess concrete caused by the first screeding. Figure 7-44.-Screeding operation. 7-24 memperkuat beton dengan spading, memasukkan/menyisipkan sekop [itu] sepanjang di dalam permukaan format ( menggambarkan 7-43), melalui/sampai lapisan [hanya;baru saja] menempatkan, dan beberapa inci ke dalam lapisan dibawah. Lanjut spading atau puddling sampai kumpulan yang kasar menghilang lenyap ke dalam beton [itu]. BETON PENYELESAIAN YANG BELAJAR SASARAN: [Atas/Ketika] perlengkapan bagian ini, kamu harus bisa menguraikan [itu] menyelesaikan proses untuk permukaan beton yang akhir. Proses Penyelesaian menyediakan permukaan beton yang akhir. Ada banyak jalan untuk menyelesaikan permukaan beton, tergantung pada efek [itu] memerlukan. Kadang-Kadang kamu hanya harus mengoreksi cacat permukaan, mengisi lubang palang/baut, atau membersihkan permukaan [itu]. Permukaan tidak dibentuk boleh memerlukan hanya mal tukang-turap ke pengangkatan/tingginya dan sekeliling sesuai, atau suatu broomed, [yang] diapungkan; terapung, atau penghabisan trowelled mungkin (adalah) ditetapkan. MAL TUKANG-TURAP Permukaan Puncak [itu] suatu papan lantai, trotoar kakilima, atau trotoar jarang ditempatkan di pengangkatan/tingginya ditetapkan yang tepat. Mal tukang-turap membawa permukaan [itu] kepada pengangkatan/tingginya yang diperlukan dengan menghapuskan/ mencoret kelebihan [itu] mewujudkan. Dua jenis mal tukang-turap digunakan beton yang menyelesaikan operasi: mal tukang-turap tangan dan mal tukang-turap yang mekanis [itu]. Tangan Mal tukang- turap Tangan [yang] mal tukang-turap memerlukan suatu alat [memanggil/hubungi] suatu mal tukang-turap. Ini adalah benar-benar suatu sablon/mal ( [yang] pada umumnya suatu 2-by-4) mempunyai;nikmati suatu tepi [yang] lebih rendah lurus/langsung untuk menghasilkan suatu permukaan datar ( atau suatu tepi lebih rendah dibengkokkan untuk menghasilkan suatu permukaan lengkung). Pindah;Gerakkan mal tukang-turap [itu] mondar- mandir ke seberang penggunaan beton [adalah] suatu lihat gerakan, [seperti/ketika] ditunjukkan menggambarkan 7-44. consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7- 43), through the layer just placed, and several inches into the layer underneath. Continue spading or puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the finishing process for the final concrete surface. The finishing process provides the final concrete surface. There are many ways to finish concrete surfaces, depending on the effect required. Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or 1
  • 2. pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the required elevation by striking off the excess concrete. Two types of screeds are used in concrete finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing motion, move the screed forward an inch or so along the forms. This forces the concrete built up against the screed face into the low spots. If the screed tends to tear the surface, as it may on air- entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand- screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7- 43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers (excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour. Two of the workers work the screed while the third pulls excess concrete from the front of the screed, You must screed the surface a second time to remove the surge of excess concrete caused by the first screeding. Figure 7-44.-Screeding operation. 7-24 consolidate concrete by spading, insert the spade along the inside surface of the forms (figure 7- 43), through the layer just placed, and several inches into the layer underneath. Continue spading or puddling until the coarse aggregate disappears into the concrete. FINISHING CONCRETE LEARNING OBJECTIVE: Upon completing this section, you should be able to describe the finishing process for the final concrete surface. The finishing process provides the final concrete surface. There are many ways to finish concrete surfaces, depending on the effect required. Sometimes you only need to correct surface defects, fill bolt holes, or clean the surface. Unformed surfaces may require only screeding to proper contour and elevation, or a broomed, floated, or trowelled finish may be specified. SCREEDING The top surface of a floor slab, sidewalk, or pavement is rarely placed at the exact specified elevation. Screeding brings the surface to the required elevation by striking off the excess concrete. Two types of screeds are used in concrete finishing operations: the hand screed and the mechanical screed. Hand Screed Hand screeding requires a tool called a screed. This is actually a templet (usually a 2-by-4) having a straight lower edge to produce a flat surface (or a curved lower edge to produce a curved surface). Move the screed back and forth across the concrete using a sawing motion, as shown in figure 7-44. With each sawing motion, move the screed forward an inch or so along the forms. This forces the concrete built up against the screed face into the low spots. If the screed tends to tear the surface, as it may on air- entrained concrete due to its sticky nature, either reduce the rate of forward movement or cover the lower edge of the screed with metal. This stops the tearing action in most cases. You can hand- screed surfaces up to 30-feet wide, but the efficiency of this method diminishes on Figure 7- 43.-Consotidation by spading and a spading tool. surfaces more than 10-feet wide. Three workers (excluding a vibrator operator) can screed approximately 200 square feet of concrete per hour. Two of the workers work the screed while the third pulls excess concrete from the front of the screed, You must screed the surface a second time to remove the surge of excess concrete caused by the first screeding. Figure 7-44.-Screeding operation. 7-24 Mechanical Screed The mechanical screed is being used more and more in construction for striking off concrete slabs on highways, bridge decks, and deck slabs. This screed incorporates the use of vibration and permits the use of stronger, and more economical, low-slump concrete. It can strike off this relatively dry material smoothly and quickly. The advantages of using a vibrating screed are greater density and stronger concrete. Vibrating screeds give abetter finish, reduce maintenance, and save considerable time due to the speed at which they operate. Vibrating screeds are also much less fatiguing to operate than hand screeds. A mechanical screed (figure 7-45) usually consists of a beam (or beams) and a gasoline engine, or an electric motor and a vibrating mechanism mounted in the center of the beam. Most mechanical screeds are quite heavy and usually equipped with 2
  • 3. wheels to help move them around. You may occasionally encounter lightweight screeds not equipped with wheels. These are easily lifted by two crewmembers and set back for the second pass if required. The speed at which the screed is pulled is directly related to the slump of the concrete— the less the slump, the slower the speed; the more the slump, the faster the speed. On the finishing pass of the screed, there should be no transverse (crosswise) movement of the beam; the screed is merely drawn directly forward riding on the forms or rails. For a mechanical screed, a method is provided to quickly start or stop the vibration. This is important to prevent over vibration when the screed might be standing still. Concrete is usually placed 15 to 20 feet ahead of the screed and shoveled as close as possible to its final resting place. The screed is then put into operation and pulled along by two crewmembers, one at each end of the screed. It is important that sufficient concrete is kept in front of the screed. Should the concrete be below the level of the screed beam, voids or bare spots will appear on the concrete surface as the screed passes over the slab. Should this occur, a shovelful or so of concrete is thrown on the bare spot, and the screed is lifted up and earned back past this spot for a second pass. In rare cases, the screed crew will work out the void or bare spot with a hand-operated bull float, rather than make a second pass with the screed. Figure 7-45.-Mechanical screed. The vibration speed will need to be adjusted for particular mixes and different beam lengths. Generally, the stiffer the mix and the longer the beam, the greater the vibration speed required. The speed at which the screed is moved also affects the resulting finish of the slab. After a few minutes of operation, a satisfactory vibration pulling speed can be established. After the vibrating screed has passed over the slab, the surface is then ready for broom or burlap finishing. Where possible, it is advisable to lay out or engineer the concrete slab specifically for use of a vibrating screed. Forms should be laid out in lanes of equal widths, so that the same- length screed can be used on all lanes or slabs. It should also be planned, if possible, that any vertical columns will be next to the forms, so that the screed can easily be lifted or maneuvered around the column. There are four important advantages of using a vibrating finishing screed. First, it allows the use of low-slump concrete, resulting in stronger slabs. Second, it reduces and sometimes eliminates the necessity of hand tamping and bull floating. Third, it increases the density of the concrete, resulting in a superior wearing surface. And fourth, in the case of floor slabs, troweling can begin sooner since drier mixes can be used, which set up more quickly. 7-25 reshly placed concrete surface. Do not use cement or water as an aid in finishing the surface. Floating has three purposes: (1) to embed aggregate particles just beneath the surface; (2) to remove slight imperfections (high and low spots); and, (3) to compact the concrete at the surface in preparation for other finishing operations. HAND TAMPING Hand tamping, or jitterbugging (figure 7-46), is done after the concrete has been screeded. Hand tamping is used to compact the concrete into a dense mass and to force the larger particles of coarse aggregate slightly below the surface. This enables you to put the desired finish on the surface. The tamping tool should be used only with a low-slump concrete, and bring only just enough mortar to the surface for proper finish. After using the jitterbug, you can go directly to using the bull float. FLOATING If a smoother surface is required than the one obtained by screeding, the surface should be worked sparingly with a wood or aluminum magnesium float (figure 7-47, view A) or with a finishing machine. In view B, the wood float is shown in use. A long-handled wood float is used for slab construction (view C). The aluminum float, which is used the same way as the wood float, gives the finished concrete a much smoother surface. To avoid cracking and dusting of the finished concrete, begin aluminum floating when the water sheen disappears from the Figure 7- 47.-Wood floats and floating operations. 7-26 Begin floating immediately after screeding while the concrete is still plastic and workable. However, do not overwork the concrete while it is still plastic because you may bring an excess of water and paste to the surface. This fine material forms a thin, weak layer that will scale or quickly wear off under use. To remove a coarse texture as the final finish, you usually have to float the surface a second time after it partially hardens. EDGING As the sheen of water begins to leave the surface, edging should begin. All edges of a slab that do not abut another structure should be finished with an edger (figure 7-48). An edger dresses corners and rounds or bevels the concrete edges. Edging the slab helps 3
  • 4. prevent chipping at the corners and helps give the slab a finished appearance. TROWELING If a dense, smooth finish is desired, floating must be followed by steel troweling (figure 7-49). Troweling should begin after the moisture film or sheen disappears from the floated surface and when the concrete has hardened enough to prevent fine material and water from being worked to the surface. This step should be delayed as long as possible. Troweling too early tends to produce crazing and lack of durability. However, too long a delay in troweling results in a surface too hard to finish properly. The usual tendency is to start to trowel too soon. Troweling should leave the surface smooth, even, and free of marks and ripples. Spreading dry cement on a wet surface to take up excess water is not a good practice where a wear-resistant and durable surface is Figure 7-48.-Edger. Figure 7-49.-Steel finishing tools and troweling operations. required. Wet spots must be avoided if possible. When they do occur, however, finishing operations should not be resumed until the water has been absorbed, has evaporated, or has been mopped up. Steel Trowel An unslippery, fine-textured surface can be obtained by troweling lightly over the surface with a circular motion immediately after the first regular troweling. In this process, the trowel is kept flat on the surface of the concrete. Where a hard steel-troweled finish is required, follow the first regular troweling by a second troweling. The second troweling should begin after the concrete has become hard enough so that no mortar adheres to the trowel, and a ringing sound is produced as the trowel passes over the surface. During this final troweling, the trowel should be tilted slightly and heavy pressure exerted to thoroughly compact the surface. Hairline cracks are usually due to a concentration of water and extremely fine aggregates at the surface. his results from overworking the concrete during finishing operations. Such cracking is aggravated by drying and cooling too rapidly. Checks that develop before troweling can usually be closed by pounding the concrete with a hand float. 7-27 Mechanical Troweling Machine The mechanical troweling machine (figure 7-50) is used to good advantage on flat slabs with a stiff consistency. Mechanical trowels come with a set of float blades that slip over the steel blades. With these blades, you can float a slab with the mechanical trowels. The concrete must be set enough to support the weight of the machine and the operator. Machine finishing is faster than hand finishing. However, it cannot be used with all types of construction. Refer to the manufacturer’s manual for operation and maintenance of the machine you are using. BROOMING A nonskid surface can be produced by brooming the concrete before it has thoroughly hardened. Brooming is carried out after the floating operation. For some floors and sidewalks where scoring is not desirable, a similar finish can be produced with a hairbrush after the surface has been troweled once. Where rough scoring is required, a stiff broom made of steel wire or coarse fiber should be used. Brooming should be done so that the direction of the scoring is at right angles to the direction of the traffic. GRINDING When grinding of a concrete floor is specified, it should be started after the surface has hardened sufficiently to prevent dislodgement of aggregate particles and should be continued until the coarse aggregate is exposed. The machines used should be of an approved type with stones that cut freely and rapidly. The floor is kept wet during the grinding process, and the cuttings are removed by squeegeeing and flushing with water. After the surface is ground, air holes, pits, and other blemishes are filled with a thin grout composed of one part No. 80-grain carborundum grit and one part portland cement. This grout is spread over the floor and worked into the pits with a straightedge. Next, the grout is rubbed into the floor with the grinding machine. When the filings have hardened for 17 days, the floor receives a final grinding to remove the film and to give the finish a polish. All surplus material is then removed by washing thoroughly. When properly constructed of good-quality materials, ground floors are dustless, dense, easily cleaned, and attractive in appearance. Figure 7-50.-Mechanical troweling machine. SACK- RUBBED FINISH A sack-rubbed finish is sometimes necessary when the appearance of formed concrete falls considerably below expectations. This treatment is performed after all required patching and correction of major imperfections have been completed. The surfaces are thoroughly wetted, and sack rubbing is commenced immediately. The mortar used consists of one part cement; two parts, by volume, of sand passing a No. 16 screen; and enough water so that the consistency of the mortar will be that of thick cream. It may be necessary to blend the cement with 4
  • 5. white cement to obtain a color matching that of the surrounding concrete surface. The mortar is rubbed thoroughly over the area with clean burlap or a sponge rubber float, so that it fills all pits. While the mortar in the pits is still plastic, the surface should be rubbed over with a dry mix of the same material. This removes all excess plastic material and places enough dry material in the pits to stiffen and solidify the mortar. The filings will then be flush with the surface. No material should remain on the surface above the pits. Curing of the surface is then continued. RUBBED FINISH A rubbed finish is required when a uniform and attractive surface must be obtained. A surface of satisfactory appearance can be obtained without 7-28 memperkuat beton dengan spading, memasukkan/menyisipkan sekop [itu] sepanjang di dalam permukaan format ( menggambarkan 7-43), melalui/sampai lapisan [hanya;baru saja] menempatkan, dan beberapa inci ke dalam lapisan dibawah. Lanjut spading atau puddling sampai kumpulan yang kasar menghilang lenyap ke dalam beton [itu]. BETON PENYELESAIAN YANG BELAJAR SASARAN: [Atas/Ketika] perlengkapan bagian ini, kamu harus bisa menguraikan [itu] menyelesaikan proses untuk permukaan beton yang akhir. Proses Penyelesaian menyediakan permukaan beton yang akhir. Ada banyak jalan untuk menyelesaikan permukaan beton, tergantung pada efek [itu] memerlukan. Kadang-Kadang kamu hanya harus mengoreksi cacat permukaan, mengisi lubang palang/baut, atau membersihkan permukaan [itu]. Permukaan tidak dibentuk boleh memerlukan hanya mal 5