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Passenger Car and Heavy-Duty
Diesel Oil Performance Demands
         and Evolutions
    – An Asian Perspectives
 Indonesia Fuel & Lubes Conference 2007, Jakarta
   Monday 26th & Tuesday 27th November 2007




                               Jason Chong
                  Product Manager, Engine Oil
Contents
§ Market drivers

§ Evolution of lubricant
  requirements

§ The Asian marketplace
Market Drivers
Engine Oil Market Drivers
There are 3 main factors affecting the engine oil
market:

         1. Changing emissions legislation




         2. Increased fuel economy requirements




         3. Durability under severe operating conditions
Global Need to Focus on Air Quality
§ Widespread analysis indicates that urban air pollution in Asia
  has and will continue to cause ill health.

§ Global estimates indicate that annually 220,000-570,000
  deaths are associated to airborne particulate matter.

§ Other direct and indirect effects of
  particulates and oxides of carbon,
  nitrogen and sulfur are affecting
  the global environment.

§ Globally, there is a range of emissions
  limits.
Global Emission and Lubricant Structure

North America       Europe                    Asia

EPA driven          EU driven                 Country specific

Passenger car       ACEA:                     Strong 2- wheeler
motor oil - ILSAC   Passenger car –           market
GF-4                A/B,C
§ Fuel economy      § Diesel oil/ motor oil   Euro norms are a
§ Durability        § Durability              common base
                    § Fuel economy
Heavy-duty diesel   Heavy-duty diesel - E     API focused
- API CJ-4          § SCR and DPF
§ DPF focus         § Durability              Japan
§ Durability                                  GF-4, DL-1, DH-2
Overview of Legislation Introduction - AP
              E1     - Euro 1                                                           E3         - Euro 3
              E2     - Euro 2                                                           E4         - Euro 4


  Vietnam                                         E1
  Thailand                            E1                 E2               E3                                                E4
     Taipei

 Sri Lanka

 Singapore                E1                                         E2                           E4
     China                                                    E1                      E2                             E4
Philippines                                                                      E1
     Nepal                                                    E1
  Malaysia                                   E1               E2
 Indonesia                                                                                               E2
      India                                                   E1 E2                          E3                       E4
Hong Kong                        E1          E2                      E3                           E4
 Cambodia

Bangladesh

  Australia                                                               E2                 E3 E4

          1990     1992   1994        1996        1998        2000        2002        2004        2006        2008   2010    2012
Fuel Economy
Over the last 10 years the use of fuel-efficient
engine oils has increased dramatically

§ Demand for increased
  fuel-efficient engine oils is
  driven by:
   § Lower CO2 emissions
     (Kyoto Protocol)
   § Lower fuel consumption
   § Lower cost of ownership
Durability
The performance demanded from engine oils
has increased dramatically over the past
decade
§ Increased oil drain intervals
   § Driven by reducing waste oil
   § Lowering cost of ownership
§ More severe operating conditions
   § New engine designs
   § New aftertreatment systems
   § New types of fuel (e.g., biodiesel)
§ Engine oils are required to function
  under increasingly severe operating
  conditions
Evolution of Lubricant
    Requirements
Evolution of Hardware vs Emissions
                     Emissions legislation has led to new engine
                     designs and aftertreatment systems


Particulates
                                                           Engine Design
                                                         Turbochargers and
                                                         intercoolers


                                                Fuel changes       Euro I

   De-NOx CAT                                        Euro 2
                                    Retarded injection, piston design changes

               SCR        EGR
                                        Euro 3
                      OXICAT
               CRT             Euro 4
Aftertreatment                                                             NOx
Emissions
                 Impact on engine design
Euro 4 emissions legislation is leading new
engine designs and aftertreatment systems
Typical design solution                          Euro 2          Euro 3           Euro 4
Gasoline         Engine design                     PFI             PFI           PFI + GDI
                 Aftertreatment
                                                  TWC             TWC              TWC
                 system
Diesel           Engine design                     IDI          IDI + DI            DI
                                                                                  EGR or
                 Aftertreatment
                                                    -             EGR           EGR/DPF or
                 system
                                                                                   SCR

KEY   Engine design types                   Aftertreatment system types
      PFI    Port fuel injection gasoline   TWC Three-way catalyst
      GDI    Direct injection gasoline      EGR Exhaust gas recirculation
      IDI    Indirect injection diesel      DPF     Diesel particulate filter
      DI     Direct injection diesel        SCR Selective catalytic reduction
Emissions
Impact of engine oils on aftertreatment devices
A mix of data is currently being published
regarding the impact of engine oils on
aftertreatment devices
Aftertreatment device                       Fluid-related constraint

                                      Ash       Phosphorus        Sulphur

Diesel Particulate Filter       DPF   ü                -               -

Three-way Catalyst              TWC    -              ü                -

Diesel Oxidation Catalyst       DOC    -              ü                ü

Lean NOx Catalyst               LNC    -               -               ü

NOx Adsorber                    NOx    -               -               ü

Selective Catalytic Reduction   SCR    -              ?                ?
Impact of Elemental Restrictions
        Chemical composition ranges of
        heavy-duty diesel lubricants
                       Sulphated Ash   Phosphorus     Sulphur


Pre Euro                   1.8%        1100-1300ppm   >5000ppm
(ACEA E3 or CCMC D5)

Typical Euro 3             1.2%        1100-1300ppm   >5000ppm
(ACEA E5)

Typical Euro 4
(ACEA E6)                  1.0%         <800ppm       <3000pm




    To meet the severity needs of today’s
    engines, these restrictions will have a major
    impact on lubricant formulation strategies
Increased Complexity
Throughout the “Food Chain”




   Pre-Euro              Euro 4

Along with hardware, engine
specifications are becoming
increasingly complex
Euro 4/5 Passenger Car
          Performance Demands


                            Formulating
OEM desires:
                            requirements:
                            • Lower viscosity
• Fuel economy               grades only if fuel
                             dilution and wear
• Emissions                  concerns addressed

• Reduced sludge            • Lower SAPS

• Increased piston          • Improved performance
  deposit performance         from:
                                  • anti-oxidants
• Turbo-charger                   • detergents
  performance                     • dispersants

• Biodiesel compatibility
Euro 4/5 Heavy-Duty Diesel
         Performance Demands


OEM desires:                  Formulating
• Aftertreatment              requirements:
 compatibility              • Lower SAPS
• Fuel economy
                            • Improved soot dispersancy
• Soot handling
                            • Improved soot-related
                            wear
• Corrosion control
                            • Improved oxidative
• Increased piston
                              stability
  deposit performance
                            • Improved corrosion
• Turbo-charger
                            inhibition
  performance
                            • Improved deposit
• Biodiesel compatibility
                              performance
The Asian Marketplace
A Highly Fragmented Market
                AP HD Performance Tiers

100%
 90%                                                                               Wide range of
 80%
 70%                                                                               performance,
 60%
 50%                                                                              from CC to CI-4
 40%                                                                              PLUS and DH1/2
 30%
 20%                                                                                 in Japan
 10%
  0%




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            Sin
           Ph
                    CC/CD/CF     CF-4   > CG-4


                                          AP PC Performance Tiers

  SF is still         100%
dominant in            90%
                       80%
 developing            70%
                       60%
markets, with          50%
                       40%
SL/SM/GF-4             30%
      in               20%
                       10%
Japan/Korea             0%




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                                                    <SF     SG/SH   >SJ
A Highly Fragmented Market
Viscosity Grade Profile HDDO – Asia Pacific
 100%

  80%                                                                                                                    Monogrades are still a
                                                                                                                        staple in hotter climates
  60%

  40%

  20%

   0%




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                        Ind




                                                                   Sin
                                               Ph
            Monogrades                  15W-40                       10W-30/10W-40
            20W-40/20W-50               Other Multigrades


                                                 Viscosity Grade Profile PCMO – Asia Pacific
                                                        100%

   Regional                                                  80%

  preferences                                                60%
   dominate                                                  40%

                                                             20%

                                                              0%
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                                                                                                                        Sin
                                                                                                       Ph
                                                               Monogrades                 20W-40/20W-50                 15W-40
                                                               10W-30/10W-40              5W-20/5W-30                   Other Multigrades
Different Fuel Quality Levels
                  2007 Diesel Sulfur Limits in Asia
Biodiesel Industry: Total Biodiesel Demand
         - Asia Pacific 2006-2011




                     Note: All figures are rounded; the base year is 2005. Source: Frost & Sullivan
Different Operating Conditions
                    The more the
                      merrier
Different Needs Leading to Potentially
Different Vehicle Markets

  100%
   90%
   80%
   70%
   60%
   50%
   40%
   30%
   20%
   10%
    0%
               Europe                 USA            Asia Pacific
   Passenger Car   Light Commercial Vehicle   Heavy Trucks   Buses
Henceforth…
§ Right product for the Right application is
  important

§ For example, although diesel fuel sulfur has
  reduced over time, there still need to be a focus
  on TBN
   § Detergent is used not just to neutralize fuel
     and oxidation related acids. It has other
     functions such as piston cleanliness.
   § Concerns over alternate fuels.

§ Possibly different service intervals
Summary
§ Engine Oils will be required to deliver performance in
   ü Extended durability
   ü Fuel Economy
   ü Emissions
§ Convergence of these drivers results in an increase in
  the performance requirements for an engine oil
§ In Asia, a highly fragmented market will require
  proper formulation of lubricant to achieve the desired
  performance , taking in account all of the
  requirements with regards to acid control, shear
  stability, materials compatibility and compatibility
  with any exhaust after-treatment
Thank you for your interest and attendance

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09 lubrizol, jason chong

  • 1. Passenger Car and Heavy-Duty Diesel Oil Performance Demands and Evolutions – An Asian Perspectives Indonesia Fuel & Lubes Conference 2007, Jakarta Monday 26th & Tuesday 27th November 2007 Jason Chong Product Manager, Engine Oil
  • 2. Contents § Market drivers § Evolution of lubricant requirements § The Asian marketplace
  • 4. Engine Oil Market Drivers There are 3 main factors affecting the engine oil market: 1. Changing emissions legislation 2. Increased fuel economy requirements 3. Durability under severe operating conditions
  • 5. Global Need to Focus on Air Quality § Widespread analysis indicates that urban air pollution in Asia has and will continue to cause ill health. § Global estimates indicate that annually 220,000-570,000 deaths are associated to airborne particulate matter. § Other direct and indirect effects of particulates and oxides of carbon, nitrogen and sulfur are affecting the global environment. § Globally, there is a range of emissions limits.
  • 6. Global Emission and Lubricant Structure North America Europe Asia EPA driven EU driven Country specific Passenger car ACEA: Strong 2- wheeler motor oil - ILSAC Passenger car – market GF-4 A/B,C § Fuel economy § Diesel oil/ motor oil Euro norms are a § Durability § Durability common base § Fuel economy Heavy-duty diesel Heavy-duty diesel - E API focused - API CJ-4 § SCR and DPF § DPF focus § Durability Japan § Durability GF-4, DL-1, DH-2
  • 7. Overview of Legislation Introduction - AP E1 - Euro 1 E3 - Euro 3 E2 - Euro 2 E4 - Euro 4 Vietnam E1 Thailand E1 E2 E3 E4 Taipei Sri Lanka Singapore E1 E2 E4 China E1 E2 E4 Philippines E1 Nepal E1 Malaysia E1 E2 Indonesia E2 India E1 E2 E3 E4 Hong Kong E1 E2 E3 E4 Cambodia Bangladesh Australia E2 E3 E4 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
  • 8. Fuel Economy Over the last 10 years the use of fuel-efficient engine oils has increased dramatically § Demand for increased fuel-efficient engine oils is driven by: § Lower CO2 emissions (Kyoto Protocol) § Lower fuel consumption § Lower cost of ownership
  • 9. Durability The performance demanded from engine oils has increased dramatically over the past decade § Increased oil drain intervals § Driven by reducing waste oil § Lowering cost of ownership § More severe operating conditions § New engine designs § New aftertreatment systems § New types of fuel (e.g., biodiesel) § Engine oils are required to function under increasingly severe operating conditions
  • 10. Evolution of Lubricant Requirements
  • 11. Evolution of Hardware vs Emissions Emissions legislation has led to new engine designs and aftertreatment systems Particulates Engine Design Turbochargers and intercoolers Fuel changes Euro I De-NOx CAT Euro 2 Retarded injection, piston design changes SCR EGR Euro 3 OXICAT CRT Euro 4 Aftertreatment NOx
  • 12. Emissions Impact on engine design Euro 4 emissions legislation is leading new engine designs and aftertreatment systems Typical design solution Euro 2 Euro 3 Euro 4 Gasoline Engine design PFI PFI PFI + GDI Aftertreatment TWC TWC TWC system Diesel Engine design IDI IDI + DI DI EGR or Aftertreatment - EGR EGR/DPF or system SCR KEY Engine design types Aftertreatment system types PFI Port fuel injection gasoline TWC Three-way catalyst GDI Direct injection gasoline EGR Exhaust gas recirculation IDI Indirect injection diesel DPF Diesel particulate filter DI Direct injection diesel SCR Selective catalytic reduction
  • 13. Emissions Impact of engine oils on aftertreatment devices A mix of data is currently being published regarding the impact of engine oils on aftertreatment devices Aftertreatment device Fluid-related constraint Ash Phosphorus Sulphur Diesel Particulate Filter DPF ü - - Three-way Catalyst TWC - ü - Diesel Oxidation Catalyst DOC - ü ü Lean NOx Catalyst LNC - - ü NOx Adsorber NOx - - ü Selective Catalytic Reduction SCR - ? ?
  • 14. Impact of Elemental Restrictions Chemical composition ranges of heavy-duty diesel lubricants Sulphated Ash Phosphorus Sulphur Pre Euro 1.8% 1100-1300ppm >5000ppm (ACEA E3 or CCMC D5) Typical Euro 3 1.2% 1100-1300ppm >5000ppm (ACEA E5) Typical Euro 4 (ACEA E6) 1.0% <800ppm <3000pm To meet the severity needs of today’s engines, these restrictions will have a major impact on lubricant formulation strategies
  • 15. Increased Complexity Throughout the “Food Chain” Pre-Euro Euro 4 Along with hardware, engine specifications are becoming increasingly complex
  • 16. Euro 4/5 Passenger Car Performance Demands Formulating OEM desires: requirements: • Lower viscosity • Fuel economy grades only if fuel dilution and wear • Emissions concerns addressed • Reduced sludge • Lower SAPS • Increased piston • Improved performance deposit performance from: • anti-oxidants • Turbo-charger • detergents performance • dispersants • Biodiesel compatibility
  • 17. Euro 4/5 Heavy-Duty Diesel Performance Demands OEM desires: Formulating • Aftertreatment requirements: compatibility • Lower SAPS • Fuel economy • Improved soot dispersancy • Soot handling • Improved soot-related wear • Corrosion control • Improved oxidative • Increased piston stability deposit performance • Improved corrosion • Turbo-charger inhibition performance • Improved deposit • Biodiesel compatibility performance
  • 19. A Highly Fragmented Market AP HD Performance Tiers 100% 90% Wide range of 80% 70% performance, 60% 50% from CC to CI-4 40% PLUS and DH1/2 30% 20% in Japan 10% 0% an ina ia n d m ia a re pa ia Ind an es re iw es na Ch ys po Ja Ko ail pin Ta on ala et ga Th Vi ilip Ind S. M Sin Ph CC/CD/CF CF-4 > CG-4 AP PC Performance Tiers SF is still 100% dominant in 90% 80% developing 70% 60% markets, with 50% 40% SL/SM/GF-4 30% in 20% 10% Japan/Korea 0% an ina Ind ia n d e ia pa m rea ia Ind an or es iw es Ch ys tna Ja ap Ko ail pin Ta on ala Vie Th ng ilip S. M Si Ph <SF SG/SH >SJ
  • 20. A Highly Fragmented Market Viscosity Grade Profile HDDO – Asia Pacific 100% 80% Monogrades are still a staple in hotter climates 60% 40% 20% 0% ia an rea ina sia n re nd a a Ind iwa es ali esi Jap po Ch Ko lay aila pin str on Ta ga Ma Th Au ilip Ind Sin Ph Monogrades 15W-40 10W-30/10W-40 20W-40/20W-50 Other Multigrades Viscosity Grade Profile PCMO – Asia Pacific 100% Regional 80% preferences 60% dominate 40% 20% 0% ia ina rea ia an sia an a re d es ali Ind an es po iw Jap Ch pin lay Ko str on ail Ta ga Ma ilip Au Th Ind Sin Ph Monogrades 20W-40/20W-50 15W-40 10W-30/10W-40 5W-20/5W-30 Other Multigrades
  • 21. Different Fuel Quality Levels 2007 Diesel Sulfur Limits in Asia
  • 22. Biodiesel Industry: Total Biodiesel Demand - Asia Pacific 2006-2011 Note: All figures are rounded; the base year is 2005. Source: Frost & Sullivan
  • 23. Different Operating Conditions The more the merrier
  • 24. Different Needs Leading to Potentially Different Vehicle Markets 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Europe USA Asia Pacific Passenger Car Light Commercial Vehicle Heavy Trucks Buses
  • 25. Henceforth… § Right product for the Right application is important § For example, although diesel fuel sulfur has reduced over time, there still need to be a focus on TBN § Detergent is used not just to neutralize fuel and oxidation related acids. It has other functions such as piston cleanliness. § Concerns over alternate fuels. § Possibly different service intervals
  • 26. Summary § Engine Oils will be required to deliver performance in ü Extended durability ü Fuel Economy ü Emissions § Convergence of these drivers results in an increase in the performance requirements for an engine oil § In Asia, a highly fragmented market will require proper formulation of lubricant to achieve the desired performance , taking in account all of the requirements with regards to acid control, shear stability, materials compatibility and compatibility with any exhaust after-treatment
  • 27. Thank you for your interest and attendance