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Transient 
Winds 
and 
Their 
Effect 
on 
Drivetrain 
Loads
Before We Start 
q This 
webinar 
will 
be 
available 
at 
www.windpowerengineering.com 
& 
via 
email 
q Q&A 
at 
the 
end 
of 
the 
presenta:on 
q Hashtag 
for 
this 
webinar: 
#WindWebinar
Moderator Presenter 
Nic Abraham 
Windpower Engineering 
& Development 
Doug Herr 
AeroTorque
• Increasing 
awareness 
of 
how 
transient 
aerodynamic 
events 
affect 
wind 
turbine 
drivetrains. 
• Introducing 
new 
research 
data 
on 
how 
to 
control 
these 
impacts. 
• Growing 
the 
understanding 
of 
the 
speed 
of 
these 
events 
and 
how 
current 
systems 
cannot 
stop 
them 
from 
occurring. 
• Understanding 
how 
an 
asymmetric 
approach 
to 
torque 
control 
can 
enhance 
the 
system.
• What 
are 
the 
types 
of 
wind 
events 
that 
can 
damage 
drivetrains? 
• What 
is 
the 
current 
research 
saying 
about 
the 
roles 
of 
sheer 
winds 
and 
turbulence? 
• What 
are 
the 
effects 
to 
the 
drivetrain 
when 
the 
turbine 
is 
subjected 
to 
significant 
wind 
or 
other 
operaAng 
events?
• AeroTorque 
was 
spun 
out 
of 
PT 
Tech 
Inc. 
in 
March 
of 
2013. 
• PT 
Tech 
has 
spent 
the 
last 
36 
years 
working 
to 
reduce 
transient 
torque 
loads 
in 
many 
different 
types 
of 
equipment. 
• Both 
companies 
are 
under 
EBO 
Group, 
an 
100% 
employee 
owned 
company.
Our 
mission 
is 
to 
extend 
the 
usable 
life 
of 
the 
drivetrain 
by 
proacAvely 
working 
with 
owners 
and 
strategic 
partners 
and 
to 
build 
a 
stronger, 
more 
sustainable 
financial 
model 
for 
the 
wind 
industry 
fleets.
per 
IEC 
61400-­‐1 
• 
Extreme 
operaAng 
gust 
(EOG) 
• 
Extreme 
direcAon 
change 
(EDC) 
• 
Extreme 
coherent 
gust 
(ECG) 
• 
Extreme 
coherent 
gust 
with 
direcAon 
change 
(ECD) 
• 
Extreme 
wind 
shear 
(EWS)
Shear 
winds 
have 
the 
following 
characterisAcs: 
• Are 
usually 
caused 
by 
nearby 
topography, 
oen 
cliffs 
or 
ridges 
• Cause 
the 
wind 
to 
flow 
verAcally 
up 
the 
face 
of 
the 
turbine, 
rather 
than 
through 
the 
blade 
sweep 
• Can 
load 
the 
blades 
unevenly
Turbulent 
winds 
have 
the 
following 
characterisAcs: 
• Are 
non-­‐linear 
winds, 
flowing 
without 
a 
pa]ern 
• Can 
be 
caused 
by 
surrounding 
roughness 
and 
structures 
• Can 
also 
cause 
a 
reducAon 
in 
power 
producAon 
• Will 
load 
the 
blades 
unevenly 
• Can 
even 
be 
caused 
by 
nearby 
turbines
Liing 
force 
has 
an 
opposite 
effect 
on 
the 
wind, 
pushing 
it 
tangenAally, 
causing 
spin 
in 
the 
opposite 
direcAon 
Source: 
WE 
Handbook-­‐ 
2-­‐ 
Aerodynamics. 
Wind 
Turbine 
Blade 
Aerodynamics 
(2009): 
1-­‐10. 
Gurit 
Wind 
Energy 
Handbook. 
Gurit 
Holding 
AG, 
14 
Dec. 
2009. 
Web. 
1 
Oct. 
2014.
“Horn’s 
Rev” 
turbulence 
Photo: Va)enfall/Christian Steiness
Texas 
Tech 
and 
NREL 
research 
with 
dual-­‐doppler 
systems 
show 
the 
downwind 
effect 
at 
80 
meters 
Schroeder, John. Improving Wind Farm Efficiency Using Advanced Doppler 
Radar Technologies. Lubbock, TX: Texs Tech U, 2013. Print.
Rotor 
inerAa 
Generator 
inerAa
Photo courtesy: Aaron Greco/Argonne National Laboratory
Gaining 
producAon 
at 
lower 
wind 
speeds 
can 
improve 
the 
operaAng 
profits 
at 
lower 
wind 
sites.
Significantly 
more 
wind 
must 
be 
deflected 
with 
larger 
blades
The 
WOPR 
number 
provides 
a 
raAo 
of 
the 
maximum 
accessible 
wind 
power 
the 
blades 
must 
withstand 
compared 
to 
the 
maximum 
power 
the 
turbine 
can 
extract 
from 
the 
wind. 
WOPR 
= 
(Cut-­‐out 
Speed 
÷ 
Rated 
power 
speed)3 
Example: 
Cut-­‐out 
speed 
= 
25mps 
Rated 
power 
wind 
speed 
= 
15mps, 
WOPR 
number 
is 
(25 
÷ 
15)3 
= 
(1.667)3 
= 
4.6 
The 
blades 
could 
produce 
4.6 
;mes 
the 
power, 
if 
the 
generator 
could 
harness 
it. 
Reduce 
cut-­‐in 
to 
12mps 
with 
larger 
rotor 
= 
(25/12) 
3 
= 
9 
WOPR 
Nine 
:mes 
the 
poten:al 
power! 
Generator 
iner:a 
can 
momentarily 
cause 
higher 
loading!
To 
improve 
the 
economics 
and 
increase 
producAon, 
rotor 
sizes 
have 
moved 
from 
89 
meters 
to 
117 
meters 
since 
2005, 
a 
growth 
of 
31%. 
ROTOR 
DIAMETER 
IN 
METERS 
89.34 
92.29 
90.9 
93.25 
95.32 
98.91 
105.7 
111.35 
117.03 
140 
120 
100 
80 
60 
40 
20 
0 
2004 
2005 
2006 
2007 
2008 
2009 
2010 
2011 
2012 
2013 
2014 
AVERAGE 
SIZE 
YEAR
A 
control 
system 
can 
only 
react 
as 
fast 
as 
the 
mechanical 
system 
that 
it 
controls. 
Can 
a 
control 
system 
react 
fast 
to 
prevent 
a 
torque 
reversal? 
Sense 
the 
Wind 
speed 
IniAate 
blade 
pitch 
Stop 
pitching 
How 
quickly 
can 
it 
respond 
to 
a 
gust 
or 
an 
emergency 
stop 
command?
• As 
turbines 
have 
and 
conAnue 
to 
grow 
in 
size, 
potenAal 
transient 
loading 
from 
wind 
events 
has 
increased 
• Current 
control 
systems 
cannot 
react 
fast 
enough 
to 
stop 
damage 
• Asymmetric 
torque 
control 
miAgates 
sudden 
reverse 
loads, 
as 
well 
as 
higher 
freqency 
loads 
• The 
addiAon 
of 
an 
asymmetric 
torque 
device 
in 
exisAng 
turbines 
is 
a 
major 
step 
in 
extending 
the 
life 
of 
drive 
components 
and 
reducing 
O&M 
costs
Questions? 
Nic Abraham 
Windpower Engineering & Development 
nsharpley@wtwhmedia.com 
Twitter: @WPE_Nic 
Doug Herr 
AeroTorque 
dherr@aerotorque.com 
Phone: 330.590.8105 
Twitter: @AeroTorque
Thank You 
q This 
webinar 
will 
be 
available 
at 
www.windpowerengineering.com 
& 
email 
q Tweet 
with 
hashtag 
#WindWebinar 
q Connect 
with 
Windpower 
Engineering 
& 
Development 
q Discuss 
this 
on 
the 
EngineeringExchange.com

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Transient Wind Events and Their Effect on Drivetrain Loads

  • 1. Transient Winds and Their Effect on Drivetrain Loads
  • 2. Before We Start q This webinar will be available at www.windpowerengineering.com & via email q Q&A at the end of the presenta:on q Hashtag for this webinar: #WindWebinar
  • 3. Moderator Presenter Nic Abraham Windpower Engineering & Development Doug Herr AeroTorque
  • 4.
  • 5. • Increasing awareness of how transient aerodynamic events affect wind turbine drivetrains. • Introducing new research data on how to control these impacts. • Growing the understanding of the speed of these events and how current systems cannot stop them from occurring. • Understanding how an asymmetric approach to torque control can enhance the system.
  • 6. • What are the types of wind events that can damage drivetrains? • What is the current research saying about the roles of sheer winds and turbulence? • What are the effects to the drivetrain when the turbine is subjected to significant wind or other operaAng events?
  • 7. • AeroTorque was spun out of PT Tech Inc. in March of 2013. • PT Tech has spent the last 36 years working to reduce transient torque loads in many different types of equipment. • Both companies are under EBO Group, an 100% employee owned company.
  • 8. Our mission is to extend the usable life of the drivetrain by proacAvely working with owners and strategic partners and to build a stronger, more sustainable financial model for the wind industry fleets.
  • 9.
  • 10. per IEC 61400-­‐1 • Extreme operaAng gust (EOG) • Extreme direcAon change (EDC) • Extreme coherent gust (ECG) • Extreme coherent gust with direcAon change (ECD) • Extreme wind shear (EWS)
  • 11. Shear winds have the following characterisAcs: • Are usually caused by nearby topography, oen cliffs or ridges • Cause the wind to flow verAcally up the face of the turbine, rather than through the blade sweep • Can load the blades unevenly
  • 12. Turbulent winds have the following characterisAcs: • Are non-­‐linear winds, flowing without a pa]ern • Can be caused by surrounding roughness and structures • Can also cause a reducAon in power producAon • Will load the blades unevenly • Can even be caused by nearby turbines
  • 13. Liing force has an opposite effect on the wind, pushing it tangenAally, causing spin in the opposite direcAon Source: WE Handbook-­‐ 2-­‐ Aerodynamics. Wind Turbine Blade Aerodynamics (2009): 1-­‐10. Gurit Wind Energy Handbook. Gurit Holding AG, 14 Dec. 2009. Web. 1 Oct. 2014.
  • 14. “Horn’s Rev” turbulence Photo: Va)enfall/Christian Steiness
  • 15. Texas Tech and NREL research with dual-­‐doppler systems show the downwind effect at 80 meters Schroeder, John. Improving Wind Farm Efficiency Using Advanced Doppler Radar Technologies. Lubbock, TX: Texs Tech U, 2013. Print.
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  • 19. Photo courtesy: Aaron Greco/Argonne National Laboratory
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  • 21. Gaining producAon at lower wind speeds can improve the operaAng profits at lower wind sites.
  • 22. Significantly more wind must be deflected with larger blades
  • 23. The WOPR number provides a raAo of the maximum accessible wind power the blades must withstand compared to the maximum power the turbine can extract from the wind. WOPR = (Cut-­‐out Speed ÷ Rated power speed)3 Example: Cut-­‐out speed = 25mps Rated power wind speed = 15mps, WOPR number is (25 ÷ 15)3 = (1.667)3 = 4.6 The blades could produce 4.6 ;mes the power, if the generator could harness it. Reduce cut-­‐in to 12mps with larger rotor = (25/12) 3 = 9 WOPR Nine :mes the poten:al power! Generator iner:a can momentarily cause higher loading!
  • 24. To improve the economics and increase producAon, rotor sizes have moved from 89 meters to 117 meters since 2005, a growth of 31%. ROTOR DIAMETER IN METERS 89.34 92.29 90.9 93.25 95.32 98.91 105.7 111.35 117.03 140 120 100 80 60 40 20 0 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 AVERAGE SIZE YEAR
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  • 29. A control system can only react as fast as the mechanical system that it controls. Can a control system react fast to prevent a torque reversal? Sense the Wind speed IniAate blade pitch Stop pitching How quickly can it respond to a gust or an emergency stop command?
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  • 38. • As turbines have and conAnue to grow in size, potenAal transient loading from wind events has increased • Current control systems cannot react fast enough to stop damage • Asymmetric torque control miAgates sudden reverse loads, as well as higher freqency loads • The addiAon of an asymmetric torque device in exisAng turbines is a major step in extending the life of drive components and reducing O&M costs
  • 39.
  • 40. Questions? Nic Abraham Windpower Engineering & Development nsharpley@wtwhmedia.com Twitter: @WPE_Nic Doug Herr AeroTorque dherr@aerotorque.com Phone: 330.590.8105 Twitter: @AeroTorque
  • 41. Thank You q This webinar will be available at www.windpowerengineering.com & email q Tweet with hashtag #WindWebinar q Connect with Windpower Engineering & Development q Discuss this on the EngineeringExchange.com