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HACCP and Food Security
James T Flynn โ€“ HACCP Now
www.haccpnow.com
Food Fraud Exposed in 2013
Reputations and businesses damaged
Not Just Horsemeat
Whole industry now awaiting developments
Interim recommendations published
Enquiries and Reports
A New Vocabulary
โ€ข Food security
โ€ข Food defence
โ€ข Food fraud
โ€ข TACCP
The food sector needs to get up to speed
A New Industry is Emerging
โ€ข Provenance authentication
โ€ข DNA testing
โ€ข Isotope testing
โ€ข Food fraud consultants
โ€ข TACCP experts
โ€ข Supplier audit services
It comes at a cost
Stop: What about HACCP?
โ€ข Improve food safety
โ€ข Put responsibility on industry
โ€ข Reduce end testing
โ€ข Allow positive release
โ€ข Universally accepted
Why didnโ€™t HACCP prevent this?
Key HACCP Factors
โ€ข Reliance on โ€˜due diligenceโ€™
โ€“ Supply chain โ€˜cascadeโ€™
โ€ข Scope of application
โ€“ โ€˜Internalโ€™ processes
โ€ข โ€˜Tick boxโ€™ culture
โ€“ Focus on paperwork
โ€“ Lack of evidence approach
None of this is caused by the HACCP approach
Elliott on HACCP?
Recc: 9. โ€œEducation and advice is required on the
prevention and identification of food crimes. My
reference is for advice to be given in a format
already familiar to the food industry, such as that
expressed in terms of critical control points for
hygiene in a food safety management system
(the HACCP approach).โ€
This indicates an integrated approach
Food Fraud HACCP Scope
โ€ข Each level of supply chain
โ€ข Including
โ€“ Import agents
โ€“ Transport
โ€“ Storage
โ€ข Must cover entire supply chain
โ€ข Difficult to co-ordinate / monitor
Sharing of information is key, few are willing
Typical Supply Chain: UK Beef
Shorter supply chains are easier to manage
Issues
๏‚ง Assurance
๏‚ง Welfare
๏‚ง Transport
Issues
โ€ข Assurance
โ€ข Licensing
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
Issues
โ€ข Assurance, e.g.
Red Tractor
โ€ข Husbandry
โ€ข GMO
โ€ข Provenance
โ€ข Transport
Issues
โ€ข Assurance
โ€ข Licensing
โ€ข Welfare
โ€ข Carcass
inspection
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
โ€ข Quality
โ€ข Provenance
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
Issues
Farm Market Abattoir Cutting Restaurant
Horsemeat Supply Chain
Issues
โ€ข Ethics
โ€ข Records
Issues
โ€ข Assurance
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
Issues
โ€ข Ethics
โ€ข Records
โ€ข Assurance
โ€ข Provenance
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
Issues Issues
Farm? Abattoir Cutting Trader Trader Process Retail
Issues
โ€ข Assurance, e.g.
Red Tractor
โ€ข Husbandry
โ€ข GMO
โ€ข Provenance
โ€ข Transport
๏‚ง Assurance
๏‚ง Welfare
๏‚ง Transport
Issues
โ€ข Assurance
โ€ข Licensing
โ€ข Welfare
โ€ข Carcass
inspection
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
A Hidden Supply Chain
Source: The Guardian
The Food Fraud Iceberg
Food fraud is pandemic
โ€ข Fish
โ€ข Cereals
โ€ข Alcohol
โ€ข Honey
โ€ข Olive Oil
โ€ข Packaging
โ€ข ...and so on....
Horse dressed as beef
What is the solution?
Its a LONG list implemented at differing levels
Elliott Report
โ€ข Detection
โ€ข Enforcement
โ€ข Intelligence
โ€ข Inter Agency Communications
โ€ข Transparency
โ€ข Training
โ€ข Testing
โ€ข HACCP Approach
FDF Five Point Plan
A Sensible Approach
1. Map Your Supply Chain
2. Identify Impacts, Risks, Opportunities
3. Assess and Prioritise Findings
4. Create Action Plan
5. Implement, Track ,Review, Communicate
http://www.fdf.org.uk/
What Can We Do Now?
Solutions must be practical, feasible and affordable
โ€ข Food fraud training
โ€ข Application of HACCP
โ€ข Visibility of assurance
โ€ข Whole chain traceability
โ€ข Building trusted supply chains
โ€ข Earned recognition
Food Fraud Training
Generate awareness and embed best practice
โ€ข What is it?
โ€ข How to identify it
โ€ข How to control it
โ€ข Managing suppliers
โ€ข Risk monitoring
Application of HACCP
HACCP is a transferable skill
โ€ข Supply Chain Risk Identification
โ€ข Scope of Hazards
โ€ข Where are the CCPs?
โ€ข How do you control them?
โ€ข How to โ€˜measureโ€™ success?
Application of HACCP
HACCP is a transferable skill
โ€ข Itโ€™s a Scope problem
โ€ข Start to end of chain
โ€ข Hazard types
โ€ข Control measures
โ€ข โ€˜Critical limitsโ€™
โ€ข Monitoring
โ€ข Corrective Action
Terms of Reference
HACCP is a transferable skill
โ€ข Scope: Entire supply chain
โ€ข Hazard Types: Species substitution, dilution, authenticity
โ€ข Intended use: Consumer consumption
โ€ข Team expertise: HACCP, supply chain knowledge, buyers
Its a simple modification of HACCP thinking.
Process Flow
HACCP is a transferable skill
Process Flow โ€“ Supply Chain Map
Shorter supply chains are easier to manage
Issues
๏‚ง Assurance
๏‚ง Welfare
๏‚ง Transport
Issues
โ€ข Assurance
โ€ข Licensing
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
Issues
โ€ข Assurance, e.g.
Red Tractor
โ€ข Husbandry
โ€ข GMO
โ€ข Provenance
โ€ข Transport
Issues
โ€ข Assurance
โ€ข Licensing
โ€ข Welfare
โ€ข Carcass
inspection
โ€ข Hygiene
โ€ข Contamination
โ€ข Labeling
โ€ข Quality
โ€ข Provenance
โ€ข Storage
โ€ข Hygiene
โ€ข Contamination
Issues
Farm Market Abattoir Cutting Restaurant
โ€˜Hazard Analysisโ€™
HACCP is a transferable skill
โ€ข Hazard:
โ€ข Control Measure:
โ€ข CCP Status:
โ€ข Critical Limits:
โ€ข Monitoring:
โ€ข Corrective Action:
โ€ข Verification:
โ€ข Validation:
โ€ข Implementation:
Species substitution
Assured supplier status
Subject to Risk Assessment
<1% non bovine DNA
Check supplier on order
Use alternative supplier
Random sampling, third party audit
Review results, research controls
Directors, buyers, food safety, quality
Visibility of Assurance
Assurance standards need better food fraud focus
โ€ข Suppliers at all levels
โ€ข โ€˜Cascading assuranceโ€™ concept
โ€ข โ€˜Custody Chainโ€™ approach
โ€ข Real time monitoring and alerts
โ€ข Requires:
โ€ข Inter-assurance scheme sharing
โ€ข Retailer demand
โ€ข Regulatory demand
Whole Chain Traceability
The sector still largely operates in the dark ages on traceability
โ€ข Scope currently introspective
โ€ข Major gap in industry infrastructure
โ€ข Paper based
โ€ข Error prone
โ€ข Time consuming
Trusted Supply Chains
Tools are available for most of this, more on the way
โ€ข Mapping the supply chain
โ€ข Supplier assessment
โ€ข Assurance visibility
โ€ข Ongoing monitoring
โ€ข Food fraud trends
Earned Recognition
Trust begins with sharing information
โ€ข Urgently needed at industry level
โ€ข Regulatory
โ€ข Assurance
โ€ข Consumer
โ€ข Can help drive higher standards
โ€ข Unannounced audits / inspections
โ€ข Sharing of operational information
Investment in Supported Enforcement
Local authorities have massive potential to help the sector improve
โ€ข Resources โ€“ paid inspections?
โ€ข Experienced Professionals
โ€ข Focused expertise
โ€ข Service ethos โ€“ paid?
What We Donโ€™t Need
Responsible businesses don't want the additional cost
โ€ข Massive End Product Testing
โ€ข More Regulation
โ€ข More Audits & Inspections
โ€ข More Paperwork
Summary
The sector does not need to wait
โ€ข The information exists
โ€ข The techniques exist
โ€ข Tools are available
โ€ข Assurance is available
โ€ข Whatโ€™s required is
โ€ข Application
โ€ข Effort
โ€ข Diligence
Resources
Thank you
โ€ข PAS 96:2010: www.cpni.gov.uk
โ€ข Food Fraud database: www.foodfraud.org
โ€ข RASSF Portal: webgate.ec.europa.eu
โ€ข Red Tractor Tracking: assurance.redtractor.org.uk
โ€ข BRC Tracking: brcdirectory.com
โ€ข SALSA Tracking: salsafood.co.uk
โ€ข HACCP Software: www.haccpnow.com
Contact details: jf@haccpnow.com Tel: 07527 255012

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Haccp and food fraud security

  • 1. HACCP and Food Security James T Flynn โ€“ HACCP Now www.haccpnow.com
  • 2. Food Fraud Exposed in 2013 Reputations and businesses damaged
  • 3. Not Just Horsemeat Whole industry now awaiting developments
  • 5. A New Vocabulary โ€ข Food security โ€ข Food defence โ€ข Food fraud โ€ข TACCP The food sector needs to get up to speed
  • 6. A New Industry is Emerging โ€ข Provenance authentication โ€ข DNA testing โ€ข Isotope testing โ€ข Food fraud consultants โ€ข TACCP experts โ€ข Supplier audit services It comes at a cost
  • 7. Stop: What about HACCP? โ€ข Improve food safety โ€ข Put responsibility on industry โ€ข Reduce end testing โ€ข Allow positive release โ€ข Universally accepted Why didnโ€™t HACCP prevent this?
  • 8. Key HACCP Factors โ€ข Reliance on โ€˜due diligenceโ€™ โ€“ Supply chain โ€˜cascadeโ€™ โ€ข Scope of application โ€“ โ€˜Internalโ€™ processes โ€ข โ€˜Tick boxโ€™ culture โ€“ Focus on paperwork โ€“ Lack of evidence approach None of this is caused by the HACCP approach
  • 9. Elliott on HACCP? Recc: 9. โ€œEducation and advice is required on the prevention and identification of food crimes. My reference is for advice to be given in a format already familiar to the food industry, such as that expressed in terms of critical control points for hygiene in a food safety management system (the HACCP approach).โ€ This indicates an integrated approach
  • 10. Food Fraud HACCP Scope โ€ข Each level of supply chain โ€ข Including โ€“ Import agents โ€“ Transport โ€“ Storage โ€ข Must cover entire supply chain โ€ข Difficult to co-ordinate / monitor Sharing of information is key, few are willing
  • 11. Typical Supply Chain: UK Beef Shorter supply chains are easier to manage Issues ๏‚ง Assurance ๏‚ง Welfare ๏‚ง Transport Issues โ€ข Assurance โ€ข Licensing โ€ข Storage โ€ข Hygiene โ€ข Contamination โ€ข Labeling Issues โ€ข Assurance, e.g. Red Tractor โ€ข Husbandry โ€ข GMO โ€ข Provenance โ€ข Transport Issues โ€ข Assurance โ€ข Licensing โ€ข Welfare โ€ข Carcass inspection โ€ข Hygiene โ€ข Contamination โ€ข Labeling โ€ข Quality โ€ข Provenance โ€ข Storage โ€ข Hygiene โ€ข Contamination Issues Farm Market Abattoir Cutting Restaurant
  • 12. Horsemeat Supply Chain Issues โ€ข Ethics โ€ข Records Issues โ€ข Assurance โ€ข Storage โ€ข Hygiene โ€ข Contamination โ€ข Labeling Issues โ€ข Ethics โ€ข Records โ€ข Assurance โ€ข Provenance โ€ข Storage โ€ข Hygiene โ€ข Contamination โ€ข Labeling Issues Issues Farm? Abattoir Cutting Trader Trader Process Retail Issues โ€ข Assurance, e.g. Red Tractor โ€ข Husbandry โ€ข GMO โ€ข Provenance โ€ข Transport ๏‚ง Assurance ๏‚ง Welfare ๏‚ง Transport Issues โ€ข Assurance โ€ข Licensing โ€ข Welfare โ€ข Carcass inspection โ€ข Hygiene โ€ข Contamination โ€ข Labeling
  • 13. A Hidden Supply Chain Source: The Guardian
  • 14. The Food Fraud Iceberg Food fraud is pandemic โ€ข Fish โ€ข Cereals โ€ข Alcohol โ€ข Honey โ€ข Olive Oil โ€ข Packaging โ€ข ...and so on.... Horse dressed as beef
  • 15. What is the solution? Its a LONG list implemented at differing levels Elliott Report โ€ข Detection โ€ข Enforcement โ€ข Intelligence โ€ข Inter Agency Communications โ€ข Transparency โ€ข Training โ€ข Testing โ€ข HACCP Approach
  • 16. FDF Five Point Plan A Sensible Approach 1. Map Your Supply Chain 2. Identify Impacts, Risks, Opportunities 3. Assess and Prioritise Findings 4. Create Action Plan 5. Implement, Track ,Review, Communicate http://www.fdf.org.uk/
  • 17. What Can We Do Now? Solutions must be practical, feasible and affordable โ€ข Food fraud training โ€ข Application of HACCP โ€ข Visibility of assurance โ€ข Whole chain traceability โ€ข Building trusted supply chains โ€ข Earned recognition
  • 18. Food Fraud Training Generate awareness and embed best practice โ€ข What is it? โ€ข How to identify it โ€ข How to control it โ€ข Managing suppliers โ€ข Risk monitoring
  • 19. Application of HACCP HACCP is a transferable skill โ€ข Supply Chain Risk Identification โ€ข Scope of Hazards โ€ข Where are the CCPs? โ€ข How do you control them? โ€ข How to โ€˜measureโ€™ success?
  • 20. Application of HACCP HACCP is a transferable skill โ€ข Itโ€™s a Scope problem โ€ข Start to end of chain โ€ข Hazard types โ€ข Control measures โ€ข โ€˜Critical limitsโ€™ โ€ข Monitoring โ€ข Corrective Action
  • 21. Terms of Reference HACCP is a transferable skill โ€ข Scope: Entire supply chain โ€ข Hazard Types: Species substitution, dilution, authenticity โ€ข Intended use: Consumer consumption โ€ข Team expertise: HACCP, supply chain knowledge, buyers Its a simple modification of HACCP thinking.
  • 22. Process Flow HACCP is a transferable skill Process Flow โ€“ Supply Chain Map Shorter supply chains are easier to manage Issues ๏‚ง Assurance ๏‚ง Welfare ๏‚ง Transport Issues โ€ข Assurance โ€ข Licensing โ€ข Storage โ€ข Hygiene โ€ข Contamination โ€ข Labeling Issues โ€ข Assurance, e.g. Red Tractor โ€ข Husbandry โ€ข GMO โ€ข Provenance โ€ข Transport Issues โ€ข Assurance โ€ข Licensing โ€ข Welfare โ€ข Carcass inspection โ€ข Hygiene โ€ข Contamination โ€ข Labeling โ€ข Quality โ€ข Provenance โ€ข Storage โ€ข Hygiene โ€ข Contamination Issues Farm Market Abattoir Cutting Restaurant
  • 23. โ€˜Hazard Analysisโ€™ HACCP is a transferable skill โ€ข Hazard: โ€ข Control Measure: โ€ข CCP Status: โ€ข Critical Limits: โ€ข Monitoring: โ€ข Corrective Action: โ€ข Verification: โ€ข Validation: โ€ข Implementation: Species substitution Assured supplier status Subject to Risk Assessment <1% non bovine DNA Check supplier on order Use alternative supplier Random sampling, third party audit Review results, research controls Directors, buyers, food safety, quality
  • 24. Visibility of Assurance Assurance standards need better food fraud focus โ€ข Suppliers at all levels โ€ข โ€˜Cascading assuranceโ€™ concept โ€ข โ€˜Custody Chainโ€™ approach โ€ข Real time monitoring and alerts โ€ข Requires: โ€ข Inter-assurance scheme sharing โ€ข Retailer demand โ€ข Regulatory demand
  • 25. Whole Chain Traceability The sector still largely operates in the dark ages on traceability โ€ข Scope currently introspective โ€ข Major gap in industry infrastructure โ€ข Paper based โ€ข Error prone โ€ข Time consuming
  • 26. Trusted Supply Chains Tools are available for most of this, more on the way โ€ข Mapping the supply chain โ€ข Supplier assessment โ€ข Assurance visibility โ€ข Ongoing monitoring โ€ข Food fraud trends
  • 27. Earned Recognition Trust begins with sharing information โ€ข Urgently needed at industry level โ€ข Regulatory โ€ข Assurance โ€ข Consumer โ€ข Can help drive higher standards โ€ข Unannounced audits / inspections โ€ข Sharing of operational information
  • 28. Investment in Supported Enforcement Local authorities have massive potential to help the sector improve โ€ข Resources โ€“ paid inspections? โ€ข Experienced Professionals โ€ข Focused expertise โ€ข Service ethos โ€“ paid?
  • 29. What We Donโ€™t Need Responsible businesses don't want the additional cost โ€ข Massive End Product Testing โ€ข More Regulation โ€ข More Audits & Inspections โ€ข More Paperwork
  • 30. Summary The sector does not need to wait โ€ข The information exists โ€ข The techniques exist โ€ข Tools are available โ€ข Assurance is available โ€ข Whatโ€™s required is โ€ข Application โ€ข Effort โ€ข Diligence
  • 31. Resources Thank you โ€ข PAS 96:2010: www.cpni.gov.uk โ€ข Food Fraud database: www.foodfraud.org โ€ข RASSF Portal: webgate.ec.europa.eu โ€ข Red Tractor Tracking: assurance.redtractor.org.uk โ€ข BRC Tracking: brcdirectory.com โ€ข SALSA Tracking: salsafood.co.uk โ€ข HACCP Software: www.haccpnow.com Contact details: jf@haccpnow.com Tel: 07527 255012