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Bosch Packaging Technology - what influences pharmaceutical industry today and tomorrow? Achema 2018
- 2. Technologies that excite
What influences pharmaceutical industry today and tomorrow?
PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2
A broad portfolio for
a wide smile.
Exciting solutions
from a single source.
As a full-service-provider of
processing and packaging
technologies we are always
at your side – throughout the
entire machine life cycle.
- 3. Higher
education
standards
Demographic
change
What influences pharmaceutical industry today and tomorrow?
Rising income,
growing middle
class
Urbanization
PA-MBS, PA-PH/MBC | March 2018
Digitization
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
3
Megatrends
Growing importance of
efficient resource usage,
decrease waste and spoilage
also in pharma
Rising awareness of dietary habits and
health implications, higher demand for
quality health care and original medicines
New therapy
management for
chronic diseases,
more data on
adherence
I 4.0 solutions
Increasing life expectancy,
number of older people,
higher demand for
medication
Easier access to medication, increasing
number of lifestyle diseases, higher
demand for individualized medicines
Changing lifestyles,
access to medicines
Globalization is picking
up speed and the world
population is growing by
80 million people every year.
Sustainability
- 4. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
4
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Trends
Increasing share of stratified medicines
High market share and profitability for first
supplier of innovative drugs
Price pressure for generics
Higher requirements on pharmaceutical quality
Regulatory support for continuous
manufacturing
Continuous Manufacturing
Impact for pharmaceutical industry
Smaller batch sizes
Faster time-to-market, avoid risks and reduce
time for scale-up
Reduce costs, less waste of API in start-up and
at the end of production
Build-up of experience in handling continuous
manufacturing processes, meet quality targets
- 5. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
5
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Continuous Manufacturing
Bosch Xelum solution
Discrete mass dosing for precise dosing of smallest amounts
System doses and mixes individual packages, so-called X-keys
Proven fluid-bed technology, no scale-up necessary
Services from Bosch to support customers
- 6. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
6
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Isolator/Containment
Impact for pharmaceutical industry
Additional capacity for fill/finish lines, also in
emerging markets with isolator technology
New smaller batch filling equipment combined
with isolator
Build-up of competences and SOPs for processes
in sites without isolator/containment technology
Higher health, safety and environment
requirements, also in OSD
Defining internal standard isolator/containment
solutions
Trends
Growth of fill/finish line numbers due to rising health-
care access in emerging countries as well as new
medicines for targeted therapies (small batch lines)
Highly potent products: basic cytostatic medicines or
Antibody-Drug-Conjugates (ADC’s)
Regulatory push by FDA/EMA with indirect
recommendations for isolators in guidelines
Acceptance of isolator in industry
- 7. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
7
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Isolator/Containment: Bosch Solution
Active/ Passive Closed RABS
Liquid
Isolator
Liquid
Containment
Solid
Supported by extensive services
- 8. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
8
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Trends
100% pharmaceutical quality
Drug shortage and changing market demands
Price pressure, especially for generics
Stricter regulatory environment for batch records,
signatures and validation
Industry 4.0
Impact
Higher understanding for root-causes, faster reaction
time to deviations
Production of necessary quantity in complex supply
chain
Cost pressure
Compliance to regulatory and quality requirements
more complex and time consuming
- 9. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
9
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Industry 4.0
Smart machines Bosch Pharma MES and Track & Trace Data Services
Consultation and implementation of projects
Transparency is the basis to be able to take knowledge-based decisions
Obtain transparent machine- and process data: correct, available and acquired by secure means (data integrity)
Today: enable trouble shooting and optimization (analysis for root cause, algorithms), reactive measures
Outlook: predictive solutions, pro-active measures
- 10. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
10
What influences pharmaceutical industry today and tomorrow?
Trends and Developments
Trends
Rising challenges for the pharmaceutical industry
Shorter time to markets
Price pressure for generics
Changing demand from the market
Higher process and machine complexity
Rising quality and process understanding
requirements by changing regulations
(e.g. Annex1)
Supplier vs. Partnership
Impact
Increased complexity for staff
Increased tasks, new drug types (e.g. ADCs)
Several new technologies and processes
Build-up of competences across multiple sites
worldwide
High time pressure
Limited number of staff to cope with increased
workload
- 11. PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
11
What influences pharmaceutical industry today and tomorrow?
Trends and Developments: Bosch as a partner
Formulation development
Regulatory support
Consulting
Data Analytics
Bosch as a partner across the life-cycle of new products
Support in investment projects
Services to plan and execute
investments
Process and equipment experts
Support during operations
Training
After sales services,
re-qualification
Process-consulting, improvement
Qualification service packages
Smoke studies under dynamic
conditions according to GMP
Support of process and machine
experts during ramp-up
R&D Operating PhaseCommissioning / Ramp-up PhasePlanning and Engineering
- 12. Worldwide service network with local footprint for fast support
Your reliable partner: support throughout your project, meeting quality requirements
and deadlines for your fast time-to-market
What influences pharmaceutical industry today and tomorrow?
PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
12
Bosch Packaging Technology USPs
The right technology to support production processes
Extensive services to support development, scale-up, qualification/validation, and project fulfillment,
ensuring uptime and output
Extensive experience in the pharmaceutical industry to meet all customer requirements
Industry 4.0 – connected, data-based solutions from one source
- 13. Technologies that excite
See
What influences pharmaceutical industry today and tomorrow?
PA-MBS, PA-PH/MBC | March 2018
© Robert Bosch Packaging Technology GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
13
A broad portfolio for
a wide smile.
Exciting solutions
from a single source.