2. What is MEMS?
Micro-Electro-Mechanical Systems
◦ is the integration of elements, sensors, actuators, and
electronics on a common silicon substrate through micro-
fabrication technology, a manufacturing technology for
making microscopic devices
◦ Other Materials used in MEMS
Gallium Arsinide
Titanium Nickel
Piezoelectric Materials
3. Micro Electro Mechanical Systems
Electrical
sensing/actuation
◦ Capacitive
◦ Piezoelectric
◦ Piezoresistive
Mechanical devices with a
third dimension
Systems
◦ Multiple functions on one piece
of silicon
IMD
AMFitzgerald
AMFitzgerald
5. Birth of MEMS
1970’s: using silicon
processing to make
mechanical devices, not
transistors
◦ Accelerometers
◦ Pressure sensors
◦ Inkjet nozzles
1982: Petersen’s
“Silicon as a
Mechanical Material”
Popular Science, June 1984
6. How MEMS are made!
There are three main building blocks in
MEMS
Deposition process
The ability to deposit thin films of
material
Lithography
is typically the transfer of a
pattern to a photosensitive
material by selective exposure to
a radiation source such as light
Etching Process
Wet etching where the material is
dissolved when immersed in a
chemical solution
Dry etching where the material is
sputtered or dissolved using
reactive ions or a vapor phase
etchant
7. MEMS is a miniaturization
technology
Airbag sensors (1980) Airbag sensors (2005)
8. MEMS belong where
miniaturization is needed
Applications using MEMS devices:
◦ Automotive: pressure, motion, sound, light, heat
◦ Consumer: motion, sound, pressure, compass
◦ RF: filters, resonators, switches, inductors
◦ Optical: network components, displays, switches,
mirrors
◦ Medical devices: needles, cell scaffolds,
ultrasound, implantables
◦ Printing: inkjet, large format nozzles
◦ Biotech: lab-on-chip microfluidics
◦ Industrial: Atomic force microscopy, chemical
sensors
9. Smaller, better, cheaper
◦ But not always all three!
Sophisticated capabilities
in small form factor:
◦ Multiple sensors
◦ Signal processing and
analysis
◦ Telemetry capability
◦ Low power
Why MEMS are exciting for so
many applications
Integrated
Pressure
Sensor
MEMS
sensor
Stacked MEMS
and ASIC chips,
wirebonded
10. Applications of MEMS
• MEMS-based sensors are a crucial
component in automotive electronics,
medical equipment, smart portable
electronics such as cell phones.
• PDAs, and hard disk drives, computer
peripherals, and wireless devices.
• These sensors began in the automotive
industry especially for crash detection in
airbag systems.
11. Explosion of MEMS in
consumer devices
Sophisticated capability in small form
factor enabling new functions
◦ Motion sensing -> gesture input,
navigation
◦ Microphone arrays -> noise cancellation
◦ Pressure sensing -> height detection
At the right price!
◦ MEMS took off when chip price <$3
15. MEMS are not like ICs
Yes, both are made on silicon wafers
No building block technology, i.e. no
transistor
◦ Moore’s law does not apply
◦ No standardization of design, processes,
or materials
◦ Each MEMS is custom-crafted
“One product, one process, one package”
16. What this implies
MEMS prices will not decrease as fast
as IC chips did
MEMS sensor performance will not
improve as fast as microprocessors,
memory chips did
Chip packaging usually critical to
MEMS performance
System integration can be more
challenging
17. Expected
Characteristics of MEMS
In the future, MEMS
Technology compared
to Conventional
Technology should have
these effects:
◦ Cost reduction
◦ Increase functionality
◦ Improve reliability
◦ Decrease size
◦ Decrease mass