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INVESTIGATION OF TDI CONCEPET AND CONCEPTUAL ERADICATION
OF TURBO LAG BY INCORPORATION OF SOLENOID MOTOR WITH THE
AID OF HYDRODYNAMIC DESIGN
M.ASHWIN
C.VARUN
P.BHUVANESWARAN
What is TDI?
• TDI is expanded as Turbo-charged Direct
Injection
• It was incorporated in diesel engines to
increase performance and fuel efficiency.
• TDI offers a lot of boost to the engine, without
sacrificing fuel economy.
EVOLUTION
• TDI technology was first founded by AUDI, a
subsidiary of Volkswagen in the year 1989.
• The next major development in the TDI concept
took place with implementation of common rail
system in 2003.
• Piezo electric injection replaced all the
conventional injection methods from early 2009.
• Later EGR concept was developed in concern for
the environment
CORE COMPONENETS
• TURBO CHARGER
• COMMON RAIL DIRECT INJECTION
• EXHAUST GAS RECIRCULATION
TURBO-CHARGER
• Cylinder charging device which
uses the exhaust gas as a
driving source.
• It forces more air into the
combustion chamber.
• Increases the efficiency of
the engine.
VTG TURBO-CHARGER
• VTG refers to variable turbine geometry.
• Used for varying the aspect ratio of the turbo-
charger continuously.
• Increased performance of the turbo- charger at
all running conditions, especially at low speed
of engine.
VTG WORKING
COMMON RAIL DIRECT INJECTION
• The common rail system prototype was
developed in the late 1960s by Robert Huber.
• It is a pressure accumulator device which uses
direct injection at a pressure of 1000 bar -
2000bar.
• Here each injector is opened electronically
rather than mechanically.
• The injection process is divided into 3 phases
– pre, main and post injection.
WORKING OF CRDI
• A typical common rail of TDI engine
EXHAUST GAS RECIRCULATION
• EGR is a nitrogen oxide emission reduction
technique used in TDI engine.
• EGR operates by recirculating of a minimal
amount of the exhaust gas back to the
combustion chamber.
• Dilution of oxygen in the fresh intake and
provides inert gases as absorbents.
• These inert gases helps in preventing the
combustion chamber from reaching its
maximum temperature.
MODIFICATION
• The most common defect found in TDI
engine’s is Turbo Lag.
• Turbo lag is the time delay for the activation
of turbo charger.
• Initial boost is prevented because of turbo lag.
• Fuel economy is reduced due to more intake of
fuel during the low engine speeds.
• Causes great inconvenience to the driver due
to the lack in initial boost.
FEEDBACK USING SOLENOID MOTOR
• During turbo-lag period turbine is driven by
means of solenoid motor. (5000 rpm)
• The solenoid detaches the motor from the
turbine upon threshold RPM (turbo activation)
• This motion of the solenoid is controlled by
the ECU
• The engine RPM info is fed to the ECU by the
crank shaft position sensor.
• Excess pressure is relieved by a wastegate .
HYDRODYNAMIC DESIGN OF
HUMPBACK WHALES
• The elongated pectoral fins of humpback
whales have good aerodynamic qualities.
• This idea is induced in the turbocharger by
replacing the conventional turbines.
• Elongated pectoral flippers are introduced at
the sides of turbine blades.
• This reduces drag on the blade increasing
turbine speed by 30%.
WHY DRIVE A TDI ??
• It offers exceptional boost to the engine
• It delivers high performance with low
consumption of fuel.
• EGR significantly reduces NOx that is
produced during combustion.
• CRDi helps in achieving maximum output from
the fuel that is consumed.
CONCLUSION
• The detailed working of TDI engine with its
pros and cons were considered
• The vast potential of TDI created a
breakthrough in diesel engines.
• Certain modification has been suggested for
the hindrances that prevail in the current
scenario.

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INVESTIGATION OF TDI TECHNOLOGY AND CONCEPTUAL ERADICATION OF TURBOLAG BY INCORPORATAION OF SOLENOID MOTOR, WITH THE AID OF HYDRODYNAMIC DESIGN

  • 1. INVESTIGATION OF TDI CONCEPET AND CONCEPTUAL ERADICATION OF TURBO LAG BY INCORPORATION OF SOLENOID MOTOR WITH THE AID OF HYDRODYNAMIC DESIGN M.ASHWIN C.VARUN P.BHUVANESWARAN
  • 2. What is TDI? • TDI is expanded as Turbo-charged Direct Injection • It was incorporated in diesel engines to increase performance and fuel efficiency. • TDI offers a lot of boost to the engine, without sacrificing fuel economy.
  • 3. EVOLUTION • TDI technology was first founded by AUDI, a subsidiary of Volkswagen in the year 1989. • The next major development in the TDI concept took place with implementation of common rail system in 2003. • Piezo electric injection replaced all the conventional injection methods from early 2009. • Later EGR concept was developed in concern for the environment
  • 4. CORE COMPONENETS • TURBO CHARGER • COMMON RAIL DIRECT INJECTION • EXHAUST GAS RECIRCULATION
  • 5. TURBO-CHARGER • Cylinder charging device which uses the exhaust gas as a driving source. • It forces more air into the combustion chamber. • Increases the efficiency of the engine.
  • 6. VTG TURBO-CHARGER • VTG refers to variable turbine geometry. • Used for varying the aspect ratio of the turbo- charger continuously. • Increased performance of the turbo- charger at all running conditions, especially at low speed of engine.
  • 8. COMMON RAIL DIRECT INJECTION • The common rail system prototype was developed in the late 1960s by Robert Huber. • It is a pressure accumulator device which uses direct injection at a pressure of 1000 bar - 2000bar. • Here each injector is opened electronically rather than mechanically. • The injection process is divided into 3 phases – pre, main and post injection.
  • 9. WORKING OF CRDI • A typical common rail of TDI engine
  • 10. EXHAUST GAS RECIRCULATION • EGR is a nitrogen oxide emission reduction technique used in TDI engine. • EGR operates by recirculating of a minimal amount of the exhaust gas back to the combustion chamber. • Dilution of oxygen in the fresh intake and provides inert gases as absorbents. • These inert gases helps in preventing the combustion chamber from reaching its maximum temperature.
  • 11. MODIFICATION • The most common defect found in TDI engine’s is Turbo Lag. • Turbo lag is the time delay for the activation of turbo charger. • Initial boost is prevented because of turbo lag. • Fuel economy is reduced due to more intake of fuel during the low engine speeds. • Causes great inconvenience to the driver due to the lack in initial boost.
  • 12. FEEDBACK USING SOLENOID MOTOR • During turbo-lag period turbine is driven by means of solenoid motor. (5000 rpm) • The solenoid detaches the motor from the turbine upon threshold RPM (turbo activation) • This motion of the solenoid is controlled by the ECU • The engine RPM info is fed to the ECU by the crank shaft position sensor. • Excess pressure is relieved by a wastegate .
  • 13. HYDRODYNAMIC DESIGN OF HUMPBACK WHALES • The elongated pectoral fins of humpback whales have good aerodynamic qualities. • This idea is induced in the turbocharger by replacing the conventional turbines. • Elongated pectoral flippers are introduced at the sides of turbine blades. • This reduces drag on the blade increasing turbine speed by 30%.
  • 14. WHY DRIVE A TDI ?? • It offers exceptional boost to the engine • It delivers high performance with low consumption of fuel. • EGR significantly reduces NOx that is produced during combustion. • CRDi helps in achieving maximum output from the fuel that is consumed.
  • 15. CONCLUSION • The detailed working of TDI engine with its pros and cons were considered • The vast potential of TDI created a breakthrough in diesel engines. • Certain modification has been suggested for the hindrances that prevail in the current scenario.