Corn processing equipment, Corn de-germination system with high efficiency with germs removal, clean final product for human consumption, dried germs.

2. PRE CLEANER MODEL PLZ 50/30
b
a
a
c
c
b
 The pre cleaner model PLZ-50/30 is used
to guarantee high cleaning capacity and
remove bigger, smaller and lighter
impurities by vibratory sieves and air
aspiration system.

3. a
b
c
d
a
b
c
d
 Cleaners are used to separate the
impurities with more accuracy. This
process promote better product to the
degermers.
CLEANER MODEL PLZ-1

4. a
b
c
a
b
c
Densimetric Chamber CLDZ-1/CF
 The CLDZ is used
to remove the hull,
dusty and some
impurities with low
density, such as:
small pieces of
corncob.
 The equipment
uses air closed
system to
guarantee high
efficiency on the
separation and a
clean environment.

5. a b c d
a
b
c
d
 In the 3rd stage of cleaning process, the
densimetric table guarantees high efficiency on
the grading by densimetric difference. The
equipment removes products with lower
density, such as: damaged grains, immature
grains and empty grains.
Densimetric Table Model MDZ-120

6. a
b c
d
a
b
c
d
Destoner Model SDZ/CF-1
 The cleaning
process is
finalized with
the densimetric
destoner model
SDZ/CF, which
removes the
impurities such
as: stones,
glass fragments
and some
metals.

7. Corn/Maize Structure

8. Conditioning System for Cereals Model SCCZ
 The SCCZ distributes
water uniformly on
the grains, which is
responsible to
promote the ideal
condition for the next
process
(degermination, which
means, separate the
grain parts: peel,
germen and kernel).

9. Horizontal Degermer Model DHZ-2
After the grain conditioning, the product is sent
to the degermers and inside of the equipment
the grain enter into the polishing chamber;
Inside of this chamber, where there are a rotor
and screens, the product moves by friction and
make a contact between grains and grains,
grains and screens.
This process split of the product in two distinct
parts:
Product: Kernels (several sizes)
Sub Product: Germen, Bran (Hull) and Animal
Feed.
Inlet Capacity: 600 to 900 kg/h

10. Horizontal Degermer DHZ-1
After the grain conditioning, the product is
sent to the degermers and inside of the
equipment the grain enter into the
polishing chamber; Inside of this chamber,
where there are a rotor and screens, the
product moves by friction and make a
contact between grains and grains, grains
and screens.
This process split of the product in two
distinct parts:
Product: Kernels (several sizes)
Sub Product: Germen, Bran (Hull) and
Animal Feed.
Inlet Capacity: 1800 to 2300 kg/h

11. a
b
c
Vertical Degermer DVZ-1
After the grain conditioning, the product is
sent to the degermers and inside of the
equipment the grain enter into the
polishing chamber; Inside of this chamber,
where there are a rotor and screens, the
product moves by friction and make a
contact between grains and grains, grains
and screens.
This process split of the product in two
distinct parts:
Product: Kernels (several sizes)
Sub Product: Germen, Bran (Hull) and
Animal Feed.

12. b
a
c
c
Conditioning System SCCZ- 1 with Degermer DHZ- 2
b
a
a
b
c
Conditioning System SCCZ- 2 with Degermer DHZ-1

13. TECHNICAL DATA of MAIZE/CORN SYSTEMS ZACCARIA
Degermer for Corn model DHZ-1, Continuous Conditioning System for Cereals model SCCZ-2
Vantages:
Semi humidity process
Outlet Conditions of Kernel Maize:
Same humidity inlet feeding product (corn) or maximum 0.5% more.
Oil percentage less than 1%
Outlet conditions of Germen
Humidity from 18 to 20 %
Oil percentage around 11%
Acidity percentage around 4%
Vantages of Continuous Conditioning System model SCCZ-2
Larger revenue in degermination
Better homogeneity of grains
Uniform absorption the water for the grains
Smaller timer of conditioning
Conditioning timer of 8 to 10 minutes
Production of outlet Kernel Maize around 70%
Production of outlet Germen around 30%
Consumption of water 4% of the inlet production
Note: 1The information table based from Brazilian Corn Semi Hard Orange Red.
Operating Conditions
Capacity (t/hour): 1.8 to 2.3 (Excellent quality degermination)
Note: The equipment produces 2.5 ton/hour with better quality than competitions branch.
Air Flow Required: 40 m3/min
Pressure Drop: - 220 mmH20

14. a
b
c
a
b
c
Conditioning System SCCZ-3 with Degermer DVZ-1

15. TECHNICAL DATA of MAIZE/CORN SYSTEMS ZACCARIA
Degermer for Corn model DVZ-1, Continuous Conditioning System for Cereals model SCCZ-3
Vantages:
Semi humidity process
Outlet Conditions of Maize:
Humidity less than 14%
Oil percentage less than 1%
Outlet conditions of Germen
Humidity from 18 to 20 %
Oil percentage around 11%
Acidity percentage around 4%
Vantages of Continuous Conditioning System model SCCZ-3
Larger revenue in degermination
Better homogeneity of grains
Uniform absorption the water for the grains
Smaller timer of conditioning
Conditioning timer of 8 to 10 minutes
Production of outlet Maize around 72%
Production of outlet Germen around 28%
Consumption of water among 80 to 90 l/hour (4% of the inlet production)
Note: 1The information table based from Brazilian Corn Semi Hard Orange Red.
Operating Conditions
Capacity (t/hour): 4 to 4.5 (Excellent quality degermination)
Note: The equipment produces 5.0 ton/hour with better quality than competitions branch.
Air Flow Required: 50 m3/min
Pressure Drop: - 220 mmH20

16. c
b
b
c
a
a
 The
equipment
uses an
ascendant
air flow to
remove the
bran and
dusty from
the product
flow.
Centrifugal Chamber Model CLCZ-2

17. a
a
Rotary Continuous Dryer
Model SRCZ-1
 The SRCZ-1 is used to dry the germen provided from the
degermination. The process is based on the passage of hot air
trough the counter product flow.

18. a
b
c
d
a
b
c
d
 The CCRZ grades the maize grains by perforated
cylinders.
Thickness Grader Model MCCRZ

19. MILLING
ROLLER MILL AND HUMMER MILL

20. a
b
c
d
a
b
c
d
 Equipment
developed with
plan sieves set,
uses circular
movement to
grade 4 different
sizes products.
Plansifter Model CPRZ-3M/G

21. a b
a
b
 Equipment
developed with
plan sieves set,
uses circular
movement to
grade low
meshing products
as farinaceous
Plansifter Model CPZ-1M/SF

22. PRODUCTS
Product used for expanded popcorn and directly to retailer

23. PRODUCTS
Product used for Morning Foods

24. PRODUCT USED TO HUMAN MEAL
PRODUCTS

25. PRODUCT USED FOR
SNACK INDUSTRIES
PRODUCTS

26. PRODUCTS FOR SNACK INDUSTRIES
PRODUCTS

27. Product used to produce beer and
eventually to produce snacks.
PRODUCTS

28. Product to produce cooks, pasta, soup,
brad, sauces and condiment and
eventually used in mining industries.
PRODUCTS

29. Product to produce cooks, pasta, soup,
brad, sauces and condiment and eventually
used in chemical industries.
PRODUCTS

31. DVZ-1 Project

32. DVZ-1 Project

33. DHZ-1 Project

34. DHZ-1 Project

35. DHZ-2 Project