1. Suresh Gopalan
E-Mail: GS1965TNJ@gmail.com
Contact: 91 44 26157873 / 91 9444004668
Senior/ Middle Managerial Assignments in
Heading Production/ Operations/ Maintenance in Manufacturing Plant
With a high growth driven organisation (Food industry/ FMCG/ Consulting)
PROFESSIONAL SYNOPSIS
A dynamic professional with …23.. years of rich experience in handling the production operations in food
industry
Highly creative and self-motivated with innovative ideas and concepts for increasing the plant productivity,
building capabilities and improving people performance.
Implementing best work practices using techniques of TPM, 5S, TQM etc.
Building and fostering good employee relations and motivating individuals to excel in their work.
Plant Management Performance Optimisation Troubleshooting & Maintenance
TPM & preventive maintenance
Labor handling & control Negotiation/ Conflict resolution Liaison with regulatory bodies
PROFESSIONAL ACCOMPLISHMENTS
Technically Competent Engineer with distinguished career of over 20 years in Biscuit manufacturing, managing
production, and 2 years in pasta manufacturing, flour mill and
Bread manufacturing.
Quality Control and Maintenance Portfolios in large Manufacturing Organizations.
Proven Competencies in Production Planning.
Process Controls, Quality Management, Regulating Operations parameters and implementing preventive
maintenance practices.
Professional strengths in introducing process improvements and controls to contain process wastages and
optimize operational efficiency.
Adequate experience in implementing 5S technique across various departments.
Acknowledged team leader, trainer and a motivator with fine tuned analytical and troubleshooting skills.
Excellent written and verbal communication.
ORGANIZATIONAL EXPERIENCE
April 2015 to October 2016. Head-Plant with M/S Globe biscuits & Dairy Milk Products ltd
Dhaka, Bangladesh.
May 1st 2014 TO Jan 30 th 2015
Director, Biscuit operations with m/s Kality food share company, Addis
ababa ,Ethiopia.
September 2013 to April ‘14 G.M.Production Aachi spices & foods pvt ltd.Chennai.
2. June 2011 TO June 2013 Plant Manager
MEREC Industries, Machava, Mozambique, Africa
Heading the manufacturing plant, handling the production of from in biscuits, Pasta, flour mill and bread
manufacturing .
At the time of joining in Merec, Mozambique, the tonnage was 70-80T / Month, by implementing suitable
measures, the tonnage raised to 280 T / Month.
While at Britannia, i did the formulation of 50-50, little hearts (premium brand of Britannia) after getting the
approval from R&D,The first ever run was by me,later reached the highest output in a shift headed by me.
Involved myself in changing the line from LDO to F.O.
Involved in the cost reduction in the department by analysing and fixing the man power according to the needs
only.
Involved in the erection of “sylo system” at Chennai branch, continous mixer at IBPL,Pondy,and auto dosing
system.
June 2010. To June 2011 UNIT HEAD RAVI FOOD INDUSTRIES Hyderabad
• In charge of the export unit, reduced the wastages from 2.5% to 1.5%. Efficiency every month at 92%.
• Planning, executing ,labour management, keeping good harmony in the factory.
• Production, maintenance activities.
Jan 2010 to May 2010 “Production Manager” A&P FOODS LTD, LAGOS,NIGERIA
Developed the productivity by utilising the existing man power to run the 3rd
line.
Instrumental in erection of silo system.
Wastage reduction,training of workers.
March 1992- December 2009 Britannia Industries Ltd., Chennai (B.I.L)
Quality Assurance Officer - April 2008 – Dec 2009.
Managing quality control function in CP unit of BIL.
Implementing Quality Control Systems and Procedures to assure quality of incoming
ingredients, in process materials, finished products, packing and dispatches.
Ensuring conformance to HACCP AND ISO 22000
Sr.production officer -March 2006 - April 2008
Managed entire production process right from mixing stage till finishing and packaging.
Regulated operations parameters of critical process areas covering - oven settings, temperature control,
mixing process, dough consistency and dough temperature maintenance.
Implemented preventive, planned and predictive maintenance to maximize machines uptime.
3. Periodically monitored condition of ovens / other equipments and initiated advance action to prevent major
breakdown. Evolved quick break down solutions thru’ systematic root cause analysis.
Appointed as Domain expert person in B.I.L.Chennai for Mechentronics set up in collaboration with SIEMENS.
Key Coordinator for implementation of 5’S in B.I.L. organization. Member in E.M.S. audit team.
Contributing significantly in web development and implementation resulting in reduction of canvas cost to
the company.
Deputed as B.I.L.representative officer at Hospet (Karnataka), one of BIL’S contract packing unit.
Assistant Foreman -April 1998 – March 2006
Production Supervisor - March 1992 – March 1998
Supervised operations of the production line for the manufacture of Britannia Biscuits. Observed process
parameters including oven settings, temperature control, mixing process, dough consistency and dough
temperature maintenance etc.
Defined work allocations to the workmen and monitored their work performance.
Production Supervisor (Jan 90 – Mar92 ) S & S Power Switch gear
Ltd., Chennai INDIA
Supervised production of Miniature Circuit Breakers (MCB) Spot Welding Section, Compression Molding
Section
Implemented process control/ quality parameters to ensure right quality output
CERTIFICATION OF COMPETENCIES
CFTRI COURSE Mysore on Bread manufacturing.
Passed A.M.I.E.SECTION –A Conducted by THE INSTITUTION OF ENGINEERS INDIA,CALCUTTA.
ACADEMICS
• B.E (Mechanical Engineering) -- First Class -Vinayaka Mission University, Salem.
• B.C.A.Bachelor of Computer Application -- First Class -Madras University.
• Mechanical Engineering (Diploma) - First Class -Directorate of Technical Education, Madras, India
• SSLC -1981 (8TH
Rank)
4. IT SKILLS
Highly proficient with MS Office & Internet Applications.
Highly conversant with ERP-enabled office environment
STRENGTHS
• Production Planning Process Controls Quality Management
• Productivity Improvement / 5S Preventive Maintenance Break Down solutions
• Wastage Control Workforce Management Cross Functional Coordination
PERSONAL DETAILS
Date of Birth : 07/12/1965
Address : B-6,Rail Nagar, Koyembedu, Chennai, Tamil Nadu,600107.
Phone : 00919444004668 (india).
Languages : English, Tamil, little Hindi speaking.
Passport no : Z2373941.valid up to Feb 2022.
Skype i.d. : GS1965TNJ1
Salary last drawn : 2500 usd/month.
Salary expected : Negotiable.
Joining time : Immediately.
Viber : 00919444004668
Watsup : 00919444004668.
Linkedin : sureshgopalan.