1. K SANTHANAM
E-Mail:santhanamchitra@gmail.com
Phone No.: 09488093187
Senior Management Assignments
Quality Assurance/ Quality Control
A result-oriented professional with excellence in implementing quality mechanisms to deliver desired output
Professional Synopsis
An incisive professional with 26 years in the areas of Quality Control, Quality Assurance, MIS Preparation and Systems
Implementation
Presently associated with TVM Refineries, Chennai as QC In charge
Possess a clear understandingof the industry, technology trends with distinction of instituting Quality Control techniques to
achieve product excellence at the lowest overall cost
Pivotal in the establishment of QA/ QC procedures and guidelines for organisation
Distinction of steering improvement initiatives with focus on streamlining & managing operations with proactive planning,
introducing new concepts, facilitating change
In- depth knowledge and experience in implementation of Environment Management System & Occupational Health &
Safety standards
Excellent communication, analytical and problem solving skills
Areas of Expertise
Adhering to the various quality measures & maintenance of appropriate requisite documentation/ records
Generating vendors for old & new packaging materials & evaluating them on the parameters of Quantity, Price, Quality
Indexes & Vendor Rating
Monitoring adherence to quality systems & international standards such as HACCP
Identifyingassignableand chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing
plant efficiency and productivity
Supervising the overall shop floor activities, implementing effective techniques to bring efficiency in operations & achieve
maximum cost savings
Ensuringeffective quality control of incoming raw materials, conducting rejection analysis at vendors’ end and carrying out
Vendor quality audit for improvement of product quality on their site
Overseeing new systems implementations for removing various bottlenecks in the shop floor
Work Experience
Since Aug’15 TVM Refineries, Chennai as QC In charge
Role
Managingthe complete QC & QA of all inward/PM/FG/in process
Workingon the implementation of food safety system requirements
Accomplishments
Played a key role in setting up of quality assurance& lab facilities/FSSAI licenserelated activities for new production unit to
start
Mar’15 to Jul’15 KTV Health Food Limited, Chennai as Dy. Manager- QA
Role
Served as PackingOperations In chargeand managed packaging material QC systems implementation
Managed the both occupational & food safety of packingsite
Involved in the systems implementation of GMP/GHP
Ensured employees trainingawareness on food safety
Accomplishments
Managed the implementation of packaging materialscheckingsystems with relevant training
2. Successfully improved systems implementation in packagingin reduction of both filmloss (3%to 1%) & carton loss (4%to
2.2%) by leakageanalysisreport& root causestudy.
Involved in
o implementation of GMP improvement systems at packinghall
o approval of new product labels in artworks as per FSSAI as per checklist
Jul’13 to Feb’15 Ruchi Soya Industries, Chennai as Manager- QA
Role
Organized trainingfor all subordinates on both legal & food safety
Coordinated with govt. & accreditation bodies for surveillanceaudit& acted as both MR & food safety team leader
Implemented SAP module of entire QA Department
Conducted internal audits insideplantpremises oncein month & actively involved as mai n team member
Involved in
o ISO 22000:2005 auditpreparation related to documentation and acted as MR & food safety team leader
o documentation & certification of external supplier auditlikepepsico,Nestle /Parle/ & ISO surveillanceaudits
Organisedtrainingawareness programmeon legal aspects of edibleoils with subordinates & production work force
Accomplishments
Successfully implemented
o 5S activities insidelaboratory area for effective work placemanagement control.
o Systems of more recovery of oil from ETP in reducingcarryover to final. effluent
Achieved reduction of consumer complaints to >70% over 2013 through better implementation of QC inspection systems
Aug’08 to Jul’13 KOG- KTV Food Products- Tuticorin,as Dy. Manager- QA & Bakery Fats
Role
Involved in Sedex Systems documentation & implementation
Managed production of bakery specialty fats as per marketing plan
Spearheaded operations to ensure proper AMC of all lab instruments & bakery related instruments as per schedule
Involved in:
o Customer carerelations & provideproper feedback to both customer & management.
o SEDEX auditguidelines requirments as required by HUL & succeeded auditduring2012.
Accomplishments
Pivotal in implementing GHP/GMP at bakery site& systems implementation related to margarineproduction
Successfully implemented
o systems of margarineset up facility as firsttime&succeeded product in markets with increased sales outputin
peak period of Dec & January
o Art work check listsystems as per FSSAI & trained subordinates for proper awareness on legal.
Involved in SAP module implementation of both QA & production by providing inputs.
Nov’05 to Aug’08 Adani Wilmar Ltd., Haldia as Dy. Manager- QA
Role
Coordinated with institutional agencies for vendor approval audit
Prepared documentation of food safety and quality manuals for ISO audit
Conducted internal hygiene & GMP audits over all Adani units
Accomplishments
Prepared documentation of ADM audit/ ISO 2200:2005 audit/ Suppliers audit& actas MR & FSTL
Successfully implemented
o Incomingtrailers inspection systems for creation of awareness to transporters
o SAP MIS generation systems for providingproper feedback to management & supplier
Previous Experience
April ’03 to Oct’05 Bunge India, Trichy as Quality Executive
Jun’89 to April 03 HUL Ltd., Trichy as Quality Executive/Production Supervisor/Quality chemist
3. Accomplishments
Involved in
o 5S implementation systems in QC laboratory
o preparation of specification manuals
o Unilever best food auditrequirments documentation & implementation
o conductingtrainingto all lab chemists related to analysisof oils& fats as per legal procedures
Successfully implementedsystems of inprocess quality monitoringin reduction of reprocess loss.
Successfully implemented:
o Waste Management Systems as per EHS Standards
o Ring tests systems implementation
o OnlineProcess Controls
o Good Laboratory Practices
Efficiently conducted hazard analysison safety & implemented as per OHAS requirements
Initiated costeffectiveness programme on chemicals/utilities
Ensured legal regulations relatingto ediblefats/Vanaspati
Involved in the MSDS of all lab related chemicals/lab safety system
Knowledge Purview
EdibleOil TestingRelevant to all Standards (PFA/VOP/AOCS)
Specification Quality Manual Formatting
SAP/MFG Pro Quality Modules
SQC Techniques
EdibleOil Processing (Physical and Chemical)
Hydrogenation Techniques and Vanaspathy Production
MargarineProcess Controls/ Microbiology
Effluents Process Controls
MSDS of all HazChemicals/Emergency Handling
Education
M.Sc. (Chemistry) from National college,Trichy affiliated to Bharathidasan university in 1988
B.Sc. Chemistry from National college Trichy affiliated to Bharatidasan university in 1986
Training Attended
One day trainingon Food Safety and Codex Organized by ADM Consultancy America at Haldia in March 2006
Certification
Internal Auditors CertificateCourse at BangaloreTUV Sud Academy in May 2010
Personal Details
Date of Birth : 1stMarch 1966
Languages Known : English Tamil & Hindi
Address : B3 Ground Floor,Sri Ram Apartments, Srinivasa Nagar,Trichy 12
Passport Details : Passport No: K 6712559 valid until 22 Aug 2022