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Burj Al Arab
Cofferdam & Rigging
Firas Al Shalabi & Sunny Mahajan
CE 505
Project Presentation
1
Background
 Dubai, UAE
 1994 – 1999
 The first 7 stars hotel in the world
 The start of Dubai’s new vision of attracting new investments in
areas outside the oil industry.
 If you want to book a night there it will cost you around $2000
(according to Expedia tonight is $2039)
 1.2 million SF
 321 meters height from the sea.
2
The construction
 Two main phases:
 The manmade Island (our focus)
 The building
3
Building the island
 Temporary tube piles driven into sea bed
 Temporary sheet piles and tie rods
driven into sea bed to support
boundary rocks
Tubular pile
Sheet pile wall
4
Building the island
 Permanent boundary rock bunds (rock armor) deposited on both sides of the sheet
piles
 Hydraulic fill layers deposited between
bunds to displace sea water and form
the island
 No solid ground under the building just weak sand
(up to 180 meters deep with no solid ground). So it
was decided to go with friction piles.
Rock armor
Sand fill
5
Building the island
 Permanent SHED units placed around the island to dissipate the action of waves and
protect it.
 2M (6.5 ft) diameter 43 M (141 ft)
deep piles were driven through the
island and sea bed
SHED units
Main building piles 6
Building the island
 Excavations began in the island to remove the hydraulic fill
 A coffer dam was being built while
excavating
 2M (6.5 ft) thick concrete plug slab laid on the base of
the island to prevent the base from popping out
because of the sea pressure
 Reinforced concrete retaining wall built
 The construction of the basement
started
Concrete slab
7
Completed Island
 Completed in three years
8
Diagonal truss rigging
 Huge tubular triangular truss geometry
 The Diagonal vary from 76m to 90m in length and weigh 160 to 180 ton.
 The Diagonal connects with a 300mm diameter pin connection to the core-wall
and the Rear-leg structure.
 There are six diagonals erected at different levels on both side of the building
 transported as a single fabricated piece from the fabrication shop 15 km away
by special self propelled long trailers.
9
Diagonal truss rigging
 Dealing with the expansion about (2 inches)caused by the desert heat
 Strand jacks supported by Cat heads were connected to the building to
execute the lifting of the Diagonals and Horizontals.
10
Summary
 Many forces can destroy your temporary structures. You have to count them all.
 The safety of the crew is essential for cofferdams construction.
 Rigging elements can’t always be easy and can be more complicated than what we learned
 Putting things in the air is a different story.
 Have to come up with practical innovative on site solutions for uncertain problems
11
Thank you
References:
• Nathan. D., (2006) “Burj Al-Arab, UAE Structural Steel Construction For A Mega Project.”
master builder, 3rd quarter 77-80
http://www.mbam.org.my/mbam/images/MBJ3Q06(pdf)/@BurjAlArb.pdf
• Burj Al Arab, mega structures show. http://www.youtube.com/watch?v=RGzSNZudEHw
• Stonecypher. L., (2009). Building the tallest hotel: Burj Al Arab, Dubai.
http://www.brighthub.com/education/homework-tips/articles/57599.aspx#imgn_3
• Pourabedin. E., (2009). Burj Al Arab construction.
http://www.slideshare.net/shahrozalam210/burj-alarab1203786822334454
• Wright. T., (2000).Creating the Burj Al Arab Dubai
http://wkkarchitects.com/#/burj-al-arab/
12

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Burj al arab (Cofferdam&Rigging)

  • 1. Burj Al Arab Cofferdam & Rigging Firas Al Shalabi & Sunny Mahajan CE 505 Project Presentation 1
  • 2. Background  Dubai, UAE  1994 – 1999  The first 7 stars hotel in the world  The start of Dubai’s new vision of attracting new investments in areas outside the oil industry.  If you want to book a night there it will cost you around $2000 (according to Expedia tonight is $2039)  1.2 million SF  321 meters height from the sea. 2
  • 3. The construction  Two main phases:  The manmade Island (our focus)  The building 3
  • 4. Building the island  Temporary tube piles driven into sea bed  Temporary sheet piles and tie rods driven into sea bed to support boundary rocks Tubular pile Sheet pile wall 4
  • 5. Building the island  Permanent boundary rock bunds (rock armor) deposited on both sides of the sheet piles  Hydraulic fill layers deposited between bunds to displace sea water and form the island  No solid ground under the building just weak sand (up to 180 meters deep with no solid ground). So it was decided to go with friction piles. Rock armor Sand fill 5
  • 6. Building the island  Permanent SHED units placed around the island to dissipate the action of waves and protect it.  2M (6.5 ft) diameter 43 M (141 ft) deep piles were driven through the island and sea bed SHED units Main building piles 6
  • 7. Building the island  Excavations began in the island to remove the hydraulic fill  A coffer dam was being built while excavating  2M (6.5 ft) thick concrete plug slab laid on the base of the island to prevent the base from popping out because of the sea pressure  Reinforced concrete retaining wall built  The construction of the basement started Concrete slab 7
  • 9. Diagonal truss rigging  Huge tubular triangular truss geometry  The Diagonal vary from 76m to 90m in length and weigh 160 to 180 ton.  The Diagonal connects with a 300mm diameter pin connection to the core-wall and the Rear-leg structure.  There are six diagonals erected at different levels on both side of the building  transported as a single fabricated piece from the fabrication shop 15 km away by special self propelled long trailers. 9
  • 10. Diagonal truss rigging  Dealing with the expansion about (2 inches)caused by the desert heat  Strand jacks supported by Cat heads were connected to the building to execute the lifting of the Diagonals and Horizontals. 10
  • 11. Summary  Many forces can destroy your temporary structures. You have to count them all.  The safety of the crew is essential for cofferdams construction.  Rigging elements can’t always be easy and can be more complicated than what we learned  Putting things in the air is a different story.  Have to come up with practical innovative on site solutions for uncertain problems 11
  • 12. Thank you References: • Nathan. D., (2006) “Burj Al-Arab, UAE Structural Steel Construction For A Mega Project.” master builder, 3rd quarter 77-80 http://www.mbam.org.my/mbam/images/MBJ3Q06(pdf)/@BurjAlArb.pdf • Burj Al Arab, mega structures show. http://www.youtube.com/watch?v=RGzSNZudEHw • Stonecypher. L., (2009). Building the tallest hotel: Burj Al Arab, Dubai. http://www.brighthub.com/education/homework-tips/articles/57599.aspx#imgn_3 • Pourabedin. E., (2009). Burj Al Arab construction. http://www.slideshare.net/shahrozalam210/burj-alarab1203786822334454 • Wright. T., (2000).Creating the Burj Al Arab Dubai http://wkkarchitects.com/#/burj-al-arab/ 12