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Shaving:
It is an operation of removing a
small amount of material a around the
edges of a previously blanked
stampings or pierced hole to get a
good finish on the cut edges and
accurate dimensionswith min. radius
at the edge of the component.
-,.
A a g -
I()
,
_ , . !>Jr
o'>d1-ocvc
'Sl.. - 1 - --
1 I
Side cam tool :
Side cam transformsvertical motion
from the press ram into horizontal or
angular motion in the tool.
Lancing:
It is a combination of cutting and
bending operation along a line in the
work material.
Material Thickness
Die Clearance _ _,..
Part Material
/
- . , . .
- - /j.,5% to 15%
Curling:
It is an operation of rolling
the edges of a sheet metal into a curl
or roll. It improves the appearance of
the piece part. It is also increase
strength.
..
'
Bulging:
It is an internal forming
operation used to expand portions
of a drawn shell or tube.
The more common media
are rubber, urethane, oil, or water
A
Coining:
It is the process of
pressing cold material in a tool
so that it flows into the
engraved profiles on the die
face.
/
A
Planishing:
Planishing tool is used to straighten, blanked
components. Very fine serration points penetrate
all around the surface of the component.
I
rn
/
Assembly tool:
Asse mbly tool assem ble two or more
parts together by press fittings ,riveting or
other means.
n m w:r=-o
i L - -r - - c
..-A
B
.........-E
Flaring, lugging or collar drawing:
The process of forming an outward flange
on parts is called flaring operation.
Progressive tool :
progressive tool are those in
which progressive tools perform work
at a number of stations simultaneously.
A final component is taken off at final
station, with each stroke of press.
Compound tool :
In compound tool all or
maximum features of the component
can be produced in one stroke of the
ram. Basically compound tools are
inverted tool. Used to maintain high
accuracy between the features and
to get burr on same side.
Combination tool :
In combination tool two or more
operations such as forming, drawing,
extruding, embossing may be
combined on the component with
var ious cutting operations like blanking,
piercing, broaching and cut off.
'.ยท
/
If more number of holes are
pierced, it is called perforating.
Perforating:
I
1 I r I
'
Broaching:
It is similar to shaving operation. In
this a tool having a
series of teeth profile removes metal
from the edges of the
blanked component in a progressive
way.
,.
/
/ /
/
c:::: )
A
/ ;/
/ .
,.
Swaging:
The operation of swaging some
times called necking is exactly the
opposite of bulging.
- - D
c
B
Extrusion:
This is a special process to manufacture
collapsible tubes, shells etc. The blank which is
loaded in the die, is forged upwa rd or downward
under high pressure between punch and die.
A
-
-
r
-
/ /
(
=
f
===G
F
-+--+-- E
B
c
r----
Oinking:
T
o cut paper, leather, cloth, rubber
and other soft materials a dinking tool
is used. The cutting edges penetrate
the material and cuts. The die will be
usually a plane material like wood or
hard rubber.
--- - - - - ยท
--.. --'-- - ----
!?
. -ยท.
_ (
Sub press tool:
Sub press tools blank and form
very small parts. the die components are
retained in a sub press. Sub press is a
small press which is operated in large
one.
1 P
A
c

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21 Slide14 (18 files merged).pptx

  • 1. Shaving: It is an operation of removing a small amount of material a around the edges of a previously blanked stampings or pierced hole to get a good finish on the cut edges and accurate dimensionswith min. radius at the edge of the component. -,. A a g - I() , _ , . !>Jr o'>d1-ocvc 'Sl.. - 1 - -- 1 I
  • 2. Side cam tool : Side cam transformsvertical motion from the press ram into horizontal or angular motion in the tool.
  • 3. Lancing: It is a combination of cutting and bending operation along a line in the work material. Material Thickness Die Clearance _ _,.. Part Material / - . , . . - - /j.,5% to 15%
  • 4. Curling: It is an operation of rolling the edges of a sheet metal into a curl or roll. It improves the appearance of the piece part. It is also increase strength. .. '
  • 5. Bulging: It is an internal forming operation used to expand portions of a drawn shell or tube. The more common media are rubber, urethane, oil, or water A
  • 6. Coining: It is the process of pressing cold material in a tool so that it flows into the engraved profiles on the die face. / A
  • 7. Planishing: Planishing tool is used to straighten, blanked components. Very fine serration points penetrate all around the surface of the component. I rn /
  • 8. Assembly tool: Asse mbly tool assem ble two or more parts together by press fittings ,riveting or other means. n m w:r=-o i L - -r - - c ..-A B .........-E
  • 9. Flaring, lugging or collar drawing: The process of forming an outward flange on parts is called flaring operation.
  • 10. Progressive tool : progressive tool are those in which progressive tools perform work at a number of stations simultaneously. A final component is taken off at final station, with each stroke of press.
  • 11. Compound tool : In compound tool all or maximum features of the component can be produced in one stroke of the ram. Basically compound tools are inverted tool. Used to maintain high accuracy between the features and to get burr on same side.
  • 12. Combination tool : In combination tool two or more operations such as forming, drawing, extruding, embossing may be combined on the component with var ious cutting operations like blanking, piercing, broaching and cut off. '.ยท /
  • 13. If more number of holes are pierced, it is called perforating. Perforating: I 1 I r I '
  • 14. Broaching: It is similar to shaving operation. In this a tool having a series of teeth profile removes metal from the edges of the blanked component in a progressive way. ,. / / / / c:::: ) A / ;/ / . ,.
  • 15. Swaging: The operation of swaging some times called necking is exactly the opposite of bulging. - - D c B
  • 16. Extrusion: This is a special process to manufacture collapsible tubes, shells etc. The blank which is loaded in the die, is forged upwa rd or downward under high pressure between punch and die. A - - r - / / ( = f ===G F -+--+-- E B c r----
  • 17. Oinking: T o cut paper, leather, cloth, rubber and other soft materials a dinking tool is used. The cutting edges penetrate the material and cuts. The die will be usually a plane material like wood or hard rubber. --- - - - - ยท --.. --'-- - ---- !? . -ยท. _ (
  • 18. Sub press tool: Sub press tools blank and form very small parts. the die components are retained in a sub press. Sub press is a small press which is operated in large one. 1 P A c