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Broadcast day 2011_gilat
1. Proprietary and Confidential
Next Generation
Solid State High Power Technology
Presented to the SSPI, Rio de Janeiro May 3, 2011
Eduardo G. Alecci, P. Eng
Director of Regional Sales
Canada & LATAM
2. Proprietary and Confidential2
Wavestream Facts
Founded in 2001
Steady Growth:
Between 2007 and 2010, Sales Grew from $2M to $73M
160 Employees
Offices in San Dimas, San Diego, Washington DC,
Canada, Brazil, Singapore
Acquired by Gilat Satellite Networks in Nov 2010
Gilat/Wavestream Sales office in Rio de Janeiro, Brazil
Gilat/Wavestream-Brazil contact-William Hemmings
Extremely high reliability on over 7,600 SSPAs delivered
Wavestream is the fastest growing manufacturer of next generation,
mission critical solid state power amplifiers targeting the worldwide
SATCOM market
3. 3 Proprietary and Confidential
Traditional “Binary” Power Combining
Amplifying transistor element outputs are
combined using multiple stages of pair-wise
“wired” connections
Each successive stage of wiring contributes more
transmission line loss than the previous stage
Combining efficiency drops rapidly with
increasing number of elements
Increasingly inefficient as large numbers of
transistors are combined
Binary Technology Limitations…
► More energy used, more heat generated
► Larger package footprint
► Less efficient, less reliable
4. 4 Proprietary and Confidential4
Spatial Power Combining
ARRAY OF INDIVIDUAL TRANSISTOR-BASED ELEMENTS
RADIATING STRUCTURES
INDIVIDUAL ELEMENT OUTPUT “BEAMLETS”
SPATIALLY COMBINED OUTPUT BEAM
Wavestream Spatial Power Advantage:
Uses array of active elements
Each element output feeds a radiating
structure
Individual element outputs are spatially
combined in a single step into a coherent
output beam
The Wavestream Difference...
► Higher output power, less heat, greater reliability
► Greater efficiency in compact, light weight packages
► Lower energy consumption, lower lifecycle costs
5. 5 Proprietary and Confidential5
Spatial Power Combining- Construction Principles
Deck Amp uses solid-state devices directly
coupled to input and output fields by
antennas enclosed in waveguide
SPATIALLY COMBINED OUTPUT
Printed antennas and
chips are mounted to heat
spreader “trays”
INPUT WAVE
Trays are stacked to
form the waveguide
enclosure
INPUT
ANTENNAS
OUTPUT
ANTENNAS
WAVEGUIDE
SOLID-STATE
DEVICES
• Solid copper for very efficient heat transfer
• Rugged, shock-proof RF assembly
6. Proprietary and Confidential6
Wavestream’s C, X, Ku, Ka-band BUC’s & Amplifiers
Design Principles and Product Properties for Broadcast
Designed for Military Environments, sold to commercial market
Common Design, Technology Reuse, Proven high Reliability
Rugged, mechanically strong, copper construction for excellent heat
removal
Few Parts, Low RF losses, Low power Dissipation, High Reliability
Wide temperature range tolerant with significant performance margin
7. Proprietary and Confidential7
Wavestream’s C, X, Ku, Ka-band BUC’s & Amplifiers
Wavestream Reliability Measures
Wavestream designs its own Power Supplies to Space and Mil Design
Component De-rating practices for high Reliability
Very strict Control of internal & external Thermal interfaces – all
controlled by Wavestream – very strict internal manufacturing and
testing quality control to guarantee Performance over entire
Temperature Range
High Level of internal training –assemblers and testers are specialist
experts that qualify to very high performance standards
8. 8 Proprietary and Confidential
Wavestream BUC’s - Best Cost Benefit
100% testing over full temp range ensures dependability: “Launch
and Forget” assurance. Start up every time. Full spec any time.
Mil design practices ensure very safe de-rating and high reliability of
>230,000 hours MTBF: Proven MTBF ! No operating RF failures ever
over system life.
For high capacity Video Broadcast service providers, Wavestream has
brought proven assurance of dependability and reliability with its
solid state products and lowest life cycle cost in the industry
9. 9 Proprietary and Confidential
Worldclass Manufacturing Capabilities
40,000 square feet of space for state-of-the-art
production from device/component level to final
assembly and test
- Corporate headquarters in San Dimas, California –
32,000 square feet
- International manufacturing capabilities in Singapore
offers economies of scale and a modular product line
- 3,000 square foot facility functions as an
extension of Wavestream’s Design Center
- Provides executive oversight for Asian
manufacturing partners
- Center for cost reduction engineering efforts
Field-proven product reliability demonstrates
Wavestream’s manufacturing expertise
Over 7,000 units shipped since 2005
USA manufacture, USA design, USA Quality
Proven Ability to Build Products in Large Volumes
10. Proprietary and Confidential10
Customers & Markets
Defense Communications
– Satellite
– Airborne
– Troposcatter
– Highly secure point-to-point
Government
– Public Safety
– Emergency Response and Disaster
Recovery
Commercial
– Broadcast, Teleports, Satellite News
Gathering
– Remote Cellular Backhaul
– Remote Operations (e.g., oil and gas
platforms)
11. Proprietary and Confidential11
Today’s Broadcast Industry Needs
Reduce power consumption (operational expenses). Change to high
efficiency equipment
Reduce annual maintenance expenditures- eliminate open-ended
consumables costs
Reduce footprint requirements - make room for new digital equipment
within existing facilities
Lower life cycle costs - switch to solid state-no more consumable
products
Improve on power, performance and reliability
12. Proprietary and Confidential12
Enter Wavestream
Wavestream has introduced the world’s first (Form, Fit, Function) solid
state alternative SSPa’s and BUC’s to existing TWTA models:
-Linearized 750 W C-band
-Non-linearized 750 W C-band
-400 W C-band
-200 W Ku-band
-100 W Ku-band
Solid State products provide same linear RF power at half of TWTA
powers
Same size, same weight, same performance, same price, same
functionality, better reliability, long-term stability, superior
environmental range
No TWT replacement again, ever
50% prime power saving in redundant mode
13. Proprietary and Confidential13
”Spatial Power Combining” Technology Advantage
Smaller size (especially for higher power levels) than tube amplifiers
Have replaced 3 kW Klystron Amplifiers and 750 W TWTA’s with our 600
W SSPA’s and BUC’s
Higher efficiency means less prime power draw
– Fewer chips, less heat generated, greater MTBF, lifecycle cost savings
Class A-B biasing results in lower power draw as RF power output
demand is lowered
Instant ”ON” capability (< 60 msec) allows redundant Amplifier to
operate in “OFF” mode, saving 50% prime power and saving capital
equipment consumption.
Technology is 100% scalable to other broadcast frequencies
14. Proprietary and Confidential14
Broad Product Portfolio
Established clear market leadership for compact, highly efficient SSPAs with a field-proven
family of Ka, Ku, X and C-band products
– Growing product portfolio for land, air and sea platforms and a variety of antenna systems
– Each product is designed and tested to meet strenuous requirements for temperature, shock
and vibration. Each product is tested over the full range of frequency and temperature.
– Delivering more than 350 HPAs per month
15. Proprietary and Confidential15
C-band 600W PowerStream 757C-i Indoor
SWaP
95 lbs
19” W x 8.75”H x 24”D
AC Power Draw: 2.4 kVA max @ 3dB OBO
Advanced Features
High Linearity
Low Power Consumption
Zero Power Draw in a Redundant Configuration
Space-Saving, Plug and Play for TWTA
Available as SSPA or BUC
Greater Reliability, Lower Lifecycle Costs
16. Proprietary and Confidential16
C-band 600W PowerStream 757C-o Outdoor
Next Generation SSPA Technology
SWaP
90 lbs
12.8”W x 8.5”H x 24.5”D
AC Line Draw: 2.8 kVA typical
Operating Temperature -40°C to +60°C
Fully Weatherized
IP-54 protected
Advanced Features
Forward Power Monitoring
RF Sample Port
Variable Input Attenuator
Temperature Compensation
Serial M&C and Ethernet
Available as SSPA or BUC
Greater Reliability, Lower Lifecycle Costs
17. Proprietary and Confidential17
C-Band PowerStream 454C-i Indoor
SWaP
95 lbs
19” W x 8.75”H x 24”D
AC Power Draw: 1.6 kVA max @ 3dB OBO
Advanced Features
High Linearity
Low Power Consumption
Zero Power Draw in a Redundant Configuration
Space-Saving, Plug and Play for TWTA
Available as SSPA or BUC
Greater Reliability, Lower Lifecycle Costs
18. Proprietary and Confidential18
C-Band PowerStream 454C-o Outdoor
Next Generation SSPA Technology
SWaP
83 lbs
12.8”W x 8.5”H x 24.5”D
AC Power Draw: 1.6 kVA max @ 3dB OBO
Operating Temperature -40°C to +60°C
Fully Weatherized
IP-54 protected
Advanced Features
Forward Power Monitoring
RF Sample Port
Variable Input Attenuator
Temperature Compensation
Serial M&C and Ethernet
Available as SSPA or BUC
Greater Reliability, Lower Lifecycle Costs
20. 20 Proprietary and Confidential
Power Use: Large Teleport – 50 Uplinks in 1:1 Configuration
Power Draw SSPA “A” SSPA “B” TWTA Klystron
“A”
Klystron
“B”
“Next Gen”
SSPA
Primary (kw) 185 245 120 440 275 120
Stand By (kw) 10 10 80 335 45 10
Total Draw (kw) 195 255 200 775 320 130
Yearly Electric
Costs
(@ $0.08/kwh)
$136,656 $178,704 $140,160 $543,120 $224,256 $91,104
“Next Gen” SSPAs Save Energy Costs By:
34% 49% 45% 84% 60%
21. Proprietary and Confidential21
Ku-Band PowerStream 200W BUC Outdoor
Next Generation SSPA Technology
SWaP
42 lbs
10.25”W x 7.85”H x 20.75”L
AC Power Draw: 1.1 W max @ 3dB OBO
Operating Temperature -40°C to +60°C
Fully Weatherized
IP-54 protected
Advanced Features
Forward Power Monitoring
RF Sample Port
Variable Input Attenuator
Temperature Compensation
Serial M&C and Ethernet
Available as SSPA or BUC
Greater Reliability, Lower Lifecycle Costs
22. Proprietary and Confidential22
Ku-band 100W PowerStream BUC
SWaP
22 lbs
15” x 8” x 5”
AC Line Draw: 565W at Rated, 520W at
3dB OBO
90-264 VAC, 48 VDC or 24 VDC
prime power
Advanced Features
Forward Power Monitoring
RF Sample Port
Variable Input Attenuator
Temperature Compensation
Serial M&C and Ethernet
23. Proprietary and Confidential23
Ku-band Matchbox BUC: 16W, 25W, and 40W
Small Size, Weight, and Power (SWaP)
9 lbs, 10.3” x 5.4” x 4.4” (includes
connector)
25 Watt: 205W at Rated, 185W at 3dB OBO
40 Watt: 275W at Rated, 240W at 3dB OBO
Advanced Features
Forward Power Monitoring
Variable Input Attenuator
Temperature Compensation
Serial M&C and Ethernet
Excellent Linearity
-30 dBc Spectral regrowth @ 2-dB
OBO
16W, 25W and 40W
Same mechanical package
Same package as 12W Ka-band
16W Fanless Version
Ku-band Matchbox mounted
on TCS SNAP antenna
24. Proprietary and Confidential24
Wavestream’s Luminary Broadcast Customers
HBO - USA : Live service with 600 W Indoor SSPA’s. Replaced
linearized 750 W TWTA’s
Univision - USA: Replaced 3 kW Klystron HPA’s
TAG – South Africa : 600 W Indoor SSPA’s for new service in
Congo
Televisa – Mexico : 600 W Outdoor BUC’s for new services, teleport
expansion. Selected among CPI, Xicom, Advantech and
Paradise.
NES –USA : Mobile video service: 600 W Outdoor BUC’s replace
linearized 750 W TWTA’s
26. 26 Proprietary and Confidential
Light-weight and Low-Profile Design
– Fast and easy installation on all size vehicles
– No structural modifications or reinforcement required to the vehicle’s roof
– Preserves vehicles’ mobility, agility and stability so that your team can be
the first or only to reach the scene
– No need to pre-arrange special parking
– Allows vehicle to reach extreme locations
No-set up Time
– Arrive on scene and instantly begin shooting
– No set up time needed
DSNG with Raysat antenna and Wavestream BUC
27. Proprietary and Confidential27
DSNG with Raysat antenna and Wavestream BUC
StealthRay 5000
– External BUC up to 50W
– ODU size 115 L x 90 W x 18 H cm
– ODU weight 32 kg
– Receive High band 11.7 - 12.75 GHz
– Receive Low band 10.95-11.7 GHz
– Transmit band 14.0 - 14.5 GHz
– Polarization Linear
– Antenna G/T 7.5 dB/°K at 30° elevation
– or 8.5 dB/°K at 45° elevation
– Uplink EIRP 44.7 dBW (with external 40 Watt
BUC)
– Elevation range, 25° - 80°
– Azimuth tracking accuracy 0.7°@ 60°/s, 360°/s2
– Elevation tracking accuracy 1°@ 45°/s, 180°/s2