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What is SBC           ?
Sensotronic Brake Control (SBC) is the
name given to an innovative electronically
controlled brake system which will fit to
future passenger car models.
With Sensotronic Brake Control electric
signals are used to pass the driver’s
braking commands onto a microcomputer
which processes various sensor signals
simultaneously and, depending on the
particular driving situation, calculates the
optimum brake pressure for each wheel.
BRAKE PEDAL
In the Sensotronic Brake Control, a large
number of mechanical components are
simply replaced by electronics.
Sensors gauge the pressure inside the
master brake cylinder as well as the speed
with which the brake pedal is operated,
and pass these data to the SBC computer
in the form of electric impulses.
CONTROL UNIT
The central control unit under the bonnet is
the centerpiece of the electro-hydraulic brake.
The microcomputer, software, sensors, valves
and electric pump work together and allow
totally novel, highly dynamic brake
management.
In addition to the data relating to the brake
pedal actuation, the SBC computer also
receives the sensor signals from the other
electronic assistance systems. For example,
ESP which makes available the data from its
steering angle and turning rate.
PRESSURE SENSOR
1. High precision and reliability are most
   desired functions in modern sensor design.
2. The conversion of pressure in the specific
   case, into an electrically measurable value is
   performed through piezo-resistive elements
   implanted on the surface of the silicon chip.
3. Two different sensitivities: a higher one in a
   low-pressure range (0 to 30 bar), and a
   lower one at higher pressures (up to 250
   bar).
The sensor design
Defining a concept for a new sensor is
no trivial job. Putting this into a
realizable design is even more
complex and requires a good deal of
experience in sensor manufacturing
and simulation techniques. The
transducer chip design has been
conceived in collaboration between
EADS (European Aerospace Defense
and Space company) with the
contribution of the Technical
University of Berlin.
ELECTRONIC DESIGN
Electronic should be maintained to a
low level of complexity.

A low level of integration has been
chosen to enable more design
flexibility
FEATURES OF
       SENSOTRONIC BRAKE
1.               CONTROL
      Emergency braking
     SBC recognizes the driver’s rapid movement
     from the accelerator onto the brake pedal as a
     clue to an imminent emergency stop and
     responds automatically: with the aid of the
     high-pressure reservoir, the system increases
     the pressure inside the brake lines and
     instantly presses the pads onto the brake
     discs so that they can get a tight grip the
     moment the driver steps onto the brake pedal
2. Driving stability
  when there is a risk of swerving, the
  system interacts with the Electronic
  Stability Program (ESP®) which keeps the
  vehicle safely on course through precise
  braking impulses at all wheels.

 SBC offers the benefits of greater dynamics
 and precision: thanks to the even faster and
 more accurate braking impulses from the
 SBC.
. Comfort
 SBC serve to increase brake comfort
 particularly during sharp deceleration

The usual vibration of the brake pedal
does not occur which is not only a comfort
feature but also offers measurable safety
benefits.
SBC add-on functions
The Soft-Stop function of the SBC software
ensures particularly gentle and smooth
stopping during heavy traffic jams
On a wet road surface the system metes out
short brake impulses at regular intervals to
ensure that the water film on the brake discs
dries off and that SBC can always operate
with optimum effectiveness.
On hills or steep drives the Sensotronic Brake
Control Drive-Away Assist prevents the car
from rolling backwards or forwards –
stepping onto the brake pedal quickly but
sharply is all it takes to activate the brake
The future
The advent of electronics in brake technology
opens up new and promising opportunities in the
disciplines of safety and comfort. By means of SBC
we have also moved a considerable way closer to
the realization of long-term objective, namely to
be able to automatically guide the cars of the
future along the roads with the aid of video
cameras, proximity radar and advanced
telematics. For such autonomous vehicle
guidance, the experts need a computer-controlled
brake system which automatically acts on the
instructions of an electronic autopilot and stops
the car safely.

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Sensotronic brake-control

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  • 2. What is SBC ? Sensotronic Brake Control (SBC) is the name given to an innovative electronically controlled brake system which will fit to future passenger car models. With Sensotronic Brake Control electric signals are used to pass the driver’s braking commands onto a microcomputer which processes various sensor signals simultaneously and, depending on the particular driving situation, calculates the optimum brake pressure for each wheel.
  • 3. BRAKE PEDAL In the Sensotronic Brake Control, a large number of mechanical components are simply replaced by electronics. Sensors gauge the pressure inside the master brake cylinder as well as the speed with which the brake pedal is operated, and pass these data to the SBC computer in the form of electric impulses.
  • 4. CONTROL UNIT The central control unit under the bonnet is the centerpiece of the electro-hydraulic brake. The microcomputer, software, sensors, valves and electric pump work together and allow totally novel, highly dynamic brake management. In addition to the data relating to the brake pedal actuation, the SBC computer also receives the sensor signals from the other electronic assistance systems. For example, ESP which makes available the data from its steering angle and turning rate.
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  • 6. PRESSURE SENSOR 1. High precision and reliability are most desired functions in modern sensor design. 2. The conversion of pressure in the specific case, into an electrically measurable value is performed through piezo-resistive elements implanted on the surface of the silicon chip. 3. Two different sensitivities: a higher one in a low-pressure range (0 to 30 bar), and a lower one at higher pressures (up to 250 bar).
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  • 9. The sensor design Defining a concept for a new sensor is no trivial job. Putting this into a realizable design is even more complex and requires a good deal of experience in sensor manufacturing and simulation techniques. The transducer chip design has been conceived in collaboration between EADS (European Aerospace Defense and Space company) with the contribution of the Technical University of Berlin.
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  • 11. ELECTRONIC DESIGN Electronic should be maintained to a low level of complexity. A low level of integration has been chosen to enable more design flexibility
  • 12. FEATURES OF SENSOTRONIC BRAKE 1. CONTROL Emergency braking SBC recognizes the driver’s rapid movement from the accelerator onto the brake pedal as a clue to an imminent emergency stop and responds automatically: with the aid of the high-pressure reservoir, the system increases the pressure inside the brake lines and instantly presses the pads onto the brake discs so that they can get a tight grip the moment the driver steps onto the brake pedal
  • 13. 2. Driving stability when there is a risk of swerving, the system interacts with the Electronic Stability Program (ESP®) which keeps the vehicle safely on course through precise braking impulses at all wheels. SBC offers the benefits of greater dynamics and precision: thanks to the even faster and more accurate braking impulses from the SBC.
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  • 15. . Comfort SBC serve to increase brake comfort particularly during sharp deceleration The usual vibration of the brake pedal does not occur which is not only a comfort feature but also offers measurable safety benefits.
  • 16. SBC add-on functions The Soft-Stop function of the SBC software ensures particularly gentle and smooth stopping during heavy traffic jams On a wet road surface the system metes out short brake impulses at regular intervals to ensure that the water film on the brake discs dries off and that SBC can always operate with optimum effectiveness. On hills or steep drives the Sensotronic Brake Control Drive-Away Assist prevents the car from rolling backwards or forwards – stepping onto the brake pedal quickly but sharply is all it takes to activate the brake
  • 17. The future The advent of electronics in brake technology opens up new and promising opportunities in the disciplines of safety and comfort. By means of SBC we have also moved a considerable way closer to the realization of long-term objective, namely to be able to automatically guide the cars of the future along the roads with the aid of video cameras, proximity radar and advanced telematics. For such autonomous vehicle guidance, the experts need a computer-controlled brake system which automatically acts on the instructions of an electronic autopilot and stops the car safely.