Cycle counting involves periodically counting inventory items throughout the year to ensure accurate inventory quantities and values. It can be performed instead of full physical inventories. ABC analysis classifies items into ranks to determine counting frequency. Setup involves defining items, ABC compiles, classes, groups, and associating these with cycle counts. The cycle count process generates schedules, counts items, approves adjustments, and updates inventory levels.
2. Business Concept
Introduction To Cycle Counting
Cycle counting is the periodic counting of individual items throughout the course
of the year to ensure the accuracy of inventory quantities and values.
Accurate system on-hand quantities are essential for managing supply and
demand, maintaining high service levels, and planning production.
Oracle Inventory is capable of managing the stock taking (counting) in two ways.
The two ways are
1. Cycle counting
2. Physical Inventory
You can perform cycle counting instead of taking complete physical inventories.
3. Cycle Counting
Will be performed on regular
intervals
Ability to classify items into ABC
ranks
Counting By internal Team
No Tags
Automates periodic cycle
counting
Allows approval control
Difference between Cycle counting and Physical Inventory
3
Physical Inventory
• Will be performed once in 6 months or Year end
• For all Items in the Organization
• Counting By an External Team
• Tags will be generated
• Manual and Year end Process
• No Approval Control
4. ABC Analysis
Functional Flow
4
Assign items to
ABC classes
Define ABC
compile
(One Time)
Define ABC
group
(One Time)
INVINV
INV
Update class
assignments/
Assign new
part
INV
Run ABC
compile
INV
Run ABC
Descending
Value Report &
Review
INV
Assign compile
and classes to
Assignment
Group
(One Time)
INV
Cost Accountant
Manufacturing
Start
End
5. Cycle Counting
Functional Flow
5
5
Perform a
Physical Count
Manual
Define Count
Parameters
(One Time)
INV
Inventory
Adjustment
made
INV
ABC
Classification
Process
(One Time +
Maintenance)
INV
Enter the
Physical Count
INV/WMS
Run cycle
Counting Listing
Report
INV
Cost Accountant
Manufacturing
Is
Discrepancy
within
specified
tolerances
Refresh cycle
count items from
ABC group
(Maintenance)
INV
Yes
Approve
Adjustments
INV
No
Perform a
Recount
Manual
Is
Discrepancy
within
specified
tolerances
Enter the
Physical Count
INV/WMS No
Yes
Reconciliation
clears
discrepancy
No
Yes
Reject
Adjustments
INV
No Inventory
Adjustment
made
INV
System
Start
End
6. ABC Analysis
Define Items
Define ABC Compile
Define ABC Classes
Define ABC Group and assign compile, Classes and assign Items to ABC Classes
Cycle Counting
Define Cycle Counting
Associate ABC Group to Cycle Count
Load ABC Items
Setup & Configuration
6
16. Tables Affected
Troubleshooting Diagnostic Scripts
16
Name Usage
MTL_ABC_COMPILE_HEADERS,
MTL_ABC_COMPILES
Contains ABC Compile information
MTL_ABC_ASSIGNMENT_GROUPS Contains the ABC Assignment Group information
MTL_ABC_ASSGN_GROUP_CLASSES Contains the ABC Classes information which are assigned to the ABC
Group
MTL_CYCLE_COUNT_HEADERS When Cycle count is created it will have Header Information
MTL_CYCLE_COUNT_CLASSES It will contain the Cycle count Classes Information
MTL_CYCLE_COUNT_ITEMS It will contain the Items which are assigned to Cycle count
MTL_CYCLE_COUNT_ENTRIES It will contain the information when an item is picked for counting
MTL_CC_SCHEDULE_REQUESTS It will contain the Cycle Count scheduled request date for the Items
which are assigned to the Cycle Count
For Cycle count task, there wont be any record in MMTT, because this is not allocating material.
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