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Experimental Investigations on Mineral Admixtures and
Steel Fibres in High Strength Concrete
Department of Civil Engineering
M.E. Structural Engineering
Presented By: Under the Guidance of
Jaisankar P
61232252005
Mrs.N.Kiruthika
Assistant Professor,
Department of Civil Engineering,
Sengunthur Engineering College,
Namakkal
2/12/2024 Zeroth Review 1
Sengunthar Engineering College
(An Autonomous Institution)
Approved by AICTE, New Delhi and Affiliated to Anna University, Chennai
Recognized Under Section 2 (f) and 12(B) of the UGC Act 1956
Accredited by NAAC with ‘A’ Grade
Kosavampalayam, Kumaramangalam (PO)
Tiruchengode - 637 205, Namakkal, Tamil Nadu
www.scteng.co.in | info@scteng.co.in
INTRODUCTION
2/12/2024 Zeroth Review 2
Introduction
Cement and concrete production expends tremendous measures of natural
assets and aggregates, in this way creating considerable energy and
ecological misfortunes.
This production additionally contributes essentially to the emission of
carbon dioxide, an actually happening greenhouse gas.
Modification and enhancements to the present concrete making routine
methods are fundamental to address these ecological and economic issues.
2/12/2024 Zeroth Review 3
Introduction
Any concrete which fulfills certain criteria proposed to overcome limitation
of conventional concrete may be called High Performance Concrete.
It may incorporate concrete, which gives either significantly enhanced
imperviousness to ecological impacts or generously expanded auxiliary limit
while keeping up satisfactory durability.
For concrete suitability and flexibility as for the evolving environment, the
concrete must be such that it can preserve assets, ensure the earth, conserve
and lead to the legitimate use of vitality.
To accomplish this, major emphasis must be laid on the utilization of
alternate materials for fine aggregate in concrete for new developments.
2/12/2024 Zeroth Review 4
Materials Identified for the Thesis
 RECYCLED FINE AGGREGATE
 FIBERS
 SILICA FUME
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ABSTRACT
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Abstract
• In the process of manufacturing of concrete sand is the most commonly used
fine aggregate. The main sources for the natural sand are river beds. These
characteristic assets are getting depleted because of over abuse and defilement by
chemicals and waste from nearby industries. The waste generated from the
demolition of existing structures for various reasons causes great concern and
ecological issues. To bridge these twin issues, there is an acute need for a product
that matches the properties of natural sand in concrete.
• Their use in High Performance Concrete (HPC) enhances its properties,
strength and durability. The purpose of the present study is to investigate the effect
of alternate materials like recycled fine aggregate towards the making of HPC. An
effort has been made to focus on the use of these materials towards enhancement of
their strength, durability and load carrying capacities.
2/12/2024 Zeroth Review 7
Abstract
• A detailed experimental investigation was carried out to identify the capacity of
recycled fine aggregate as a partial replacement of fine aggregate in HPC. Further to
improve the strength and enhancement of ductility silica fume, were added after
checking their optimal level. The mechanical properties such as compressive
strength, split tensile strength and flexural strengths were obtained.
• From the experimental and analytical studies conducted, it can be concluded
that the replacement of alternate materials added in HPC have a significant role in
the development of strength aspects of structural members. From the overall study
the members cast with alternate materials added with recycled fine aggregate have
achieved better overall performance in comparison to those cast with control
concrete.
2/12/2024 Zeroth Review 8
PROBLEM STATEMENT
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Problem Statement
 Dumping of Building debris is a major issue on date.
 To avoid the dumping such materials can be utilized for new construction.
 Recycling of materials will reduce the construction cost.
 Identifying the suitable proportion of using Recycled Fine Aggregate in
Concrete
 To study about the strength characteristics of adding Recycled Fine
Aggregate in Concrete.
 Mechanical properties such as Compression strength, Split tensile strength
and Flexural strength are conducted.
2/12/2024 Zeroth Review 10
PROJECT JUSTIFICATION
2/12/2024 Zeroth Review 11
Project Justification
• Solidify the natural stone extraction produces a huge amount of waste which is
continuously accumulated in open-air dumpsites and constitutes unsolved
environmental problems.
• Concrete demolition waste (debris) has been one among the source of creating
environmental pollution.
• Using such debris to produce new concrete can provide opportunities for saving
resources, energy and money
• The need for the present study arises from the requirement of alternate materials and
also to decrease the dumping of waste materials by utilization of recycled fine
aggregates with mineral admixtures in the suitable proportions in concrete
structures.
2/12/2024 Zeroth Review 12
APPLICATIONS
2/12/2024 Zeroth Review 13
BASE PAPER
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Base Paper
2/12/2024 Zeroth Review 15
Priyanka &
Vyawahare
2013 They made studies to compare the strength
Characteristics between self compacting concrete
using silica fume.The trial mixes which satisfy the
fresh concrete properties and the one which gives
the maximum strength has been used in the present
work. They found that the mechanical properties of
SCC using silica fume and quarry shows the better
result in strength properties among other mixes.
Nicolas Ali
Libre et al
2013 From the experiments he concluded that Silica fume
was the most effective mineral admixture in
enhancing compressive strength, incorporation of
silica fume increased the compressive strength, at
the age of 28 days, to 75.5 and 79.5 MPa for the
mixes containing 10% and 20% silica fume
respectively.
Base Paper
2/12/2024 Zeroth Review 16
Natesan et al 2000 They examined that the execution qualities of a
High Strength Concrete (HSC) having fly ash and
silica fume with and compressive strength of 50 to
70 MPa.
Jeyabalan 2004 They reported that use of fumed silica in concrete
increased the water demand. The standard
workability test, i.e., slump, compacting factor and
Vee-bee consistometer, were not capable of
quantifying the influence on the overall flow
properties of fumed silica concrete with Recycled
concrete aggregate, particularly at the lower w/b
ratios (w/b=0.28 & 0.30).
Base Paper
2/12/2024 Zeroth Review 17
Abbas AL-
Ameeri
2013 They found that addition of the steel fibers
improved the strength consistently as a
number fibers was increased. Fibers were
also effective in controlling crack
Propagation.
Venkatesh Babu
&
Krishnamoorthy
2005 They studied that the silica fume concrete and
cement replacement level of 10 % SF in concrete
mixes showed a compressive strength of 61.28
MPa.
Base Paper
2/12/2024 Zeroth Review 18
Nabil
Bouzoubaa et al
2004 They concentrated on the penetrability of FA and
SF based paired and ternary mixed concrete and
inferred that 20% FA and 4% SF mixed ternary
cement indicated preferable results over control
and binary blended cement.
Nuno Almeida
et al
2007 They carried out experiments on HPC made up
of the recycled stone slurry as a replacement of
FA to evaluate the feasibility of incorporating
stone slurry in HPC mixtures. The results
showed that the partial substitution of sand
content by stone slurry induced higher strength
properties and improvement of properties related
to durability.
Base Paper
2/12/2024 Zeroth Review 19
Shi-Cong Kou
et al
2011 They investigated the influence of recycled
aggregates on long term mechanical properties
and pore size distribution of concrete. They
found that the recycled aggregate that was made
up with crushed concrete significantly improved
the long-term interfacial properties of the new
Concrete probably due to the long term self
cementing effects of the old cement mortar and
the interaction of the new cement paste and the
old cement mortar.
Lianyang Zhang
and Saeed
Ahmari
2012 They carried out a state-of-the-art review of
research on utilization of waste materials to
produce bricks.
Base Paper
2/12/2024 Zeroth Review 20
Zhan Baojian et
al
2013 They concluded from his results that the
replacement ratio of recycled aggregate had
inconspicuous influence on carbon dioxide
curing degree, possibly resulting from the
interference of the high water content of blocks
with high percentage of recycled aggregate.
Marios et al 2011 They have investigated the potential for using
recycled demolition aggregate in the
manufacture of precast concrete building blocks.
This enabled investigations of the effect of
partially replacing newly quarried with recycled
demolition aggregate on the compressive
strength of building blocks to be carried out in
the laboratory
Base Paper
2/12/2024 Zeroth Review 21
Gonzalez &
Etaxeberria
2014 They carried out experimental studies on HPC
made up of ceramic aggregate in the form of
Recycled aggregate. HPC was produced using
fine ceramic aggregates (FCA) in
substitution of 15% and 30% of natural sand, and
Using 20%, 50% and 100% of coarse mixed
Aggregates (CMA) on substitution of natural
coarse aggregates.
Duval and Kadir 1998 They investigated the workability and the
compressive strength of silica fume concrete at
low water-cementitious materials ratios with
sulphonated naphthalene superplasticizer. The
results show that partial cement replacement up
to 10% of silica fume does not reduce the
concrete workability.
Base Paper
2/12/2024 Zeroth Review 22
Devi 2022 They performed the studies to know the
influence of polypropylene fiber in
enhancing the strength and durability
properties of fly ash blended concrete
containing quarry dust as fine aggregate.
MATERIAL PROPERTIES
2/12/2024 Zeroth Review 23
2/12/2024 Zeroth Review 24
MATERIALS USED & PROPERTIES
Cement - 53 grade OPC
Mineral admixture - Silica fume
Chemical admixture - Sulponated naphthalene
formaldehyde
(Conplast SP 337) as per IS9103 – 1999
2/12/2024 Zeroth Review 25
MATERIALS USED & PROPERTIES
S.No Test Particulars
Quarry
Dust
RFA
Coarse
aggregate
1 Specific gravity 2.617 2.34 2.63
2 Water absorption in
%
2.12 5.98 1.0
3 Bulk density in
kg/m3
1594 1605 1685
4 Fineness modulus,
mm
2.71 2.73 6.83
2/12/2024 Zeroth Review 26
PROPERTIES OF STEEL FIBERS
Index Steel fiber
Length 25mm
Diameter 1mm
Specific gravity 7.8
Aspect ratio 25
Yield strength 850 MPa
Tensile strength 345 MPa
2/12/2024 Zeroth Review 27
PROPERTIES OF SILICA FUME
Components Value
Chemical Properties (%)
Si02 90 - 96
Al2O3 0.5 - 0.8
Mgo 0.5 - 1.5
Fe 2O3 0.2 - 0.8
Cao 0.1 - 0.5
Na2o 0.2 - 0.7
K2o 0.4 - 1.0
C 0.5 - 1.4
S 0.1 - 0.4
Loss of Ignition 0.7 - 2.5
Physical Properties
Specific Gravity 2.2
Surface Area , (m2/kg) 20,000
Size , (Micron) 0.1
Bulk Density , (Kg/m3) 576
2/12/2024 Zeroth Review 28
PROPERTIES OF SUPER PLASTICIZERS
PROPERTIES RESULTS
Type Sulphonated naphthalene formaldehyde
Specific Gravity 1.220to 1.225 at 30oC
Chloride Content Nil
Compatibility All types of cement except high alumina
cement
Workability Produce high workable concrete
Cohesion Minimizing segregation and improving
surface finish
Durabilty Increase in density and impermeability
METHODOLOGY
2/12/2024 Zeroth Review 29
2/12/2024 Zeroth Review 30
MIX DESIGN
2/12/2024 Zeroth Review 31
2/12/2024 Zeroth Review 32
Design Procedure as per ACI 211.4R Guide for Selecting
Proportions for High-Strength Concrete with Portland Cement
Proportion for M60
MIX DESIGN
Water Cement Fine
Aggregate
Coarse
Aggregate
0.28 1 1.21 2.40
2/12/2024 Zeroth Review 33
Mix % RFA % FA
CC 0 100
RFA 01 40 60
RFA 02 50 50
RFA 03 60 40
RFA 04 70 30
RFA 05 80 20
RFA 06 100 0
Description of Mixes for Recycled Fine Aggregate Based Concrete
2/12/2024 Zeroth Review 34
Standard 150 mm size cubes,
cylinders (150 mm dia, 300 mm height) and
prisms (100 mm  100 mm  500 mm)
Specimens were prepared for compressive strength,
splitting tensile strength and flexural strength
respectively.
SPECIMEN DETAILS
TESTING OF SPECIMEN
2/12/2024 Zeroth Review 35
Compressive Strength accordance with BIS: 516 - 1969.
Split Tensile Strength BIS: 5816 – 1999
Flexural Strength as per BIS: 516 - 1969
TESTING OF SPECIMEN
2/12/2024 Zeroth Review 36
Setup For Compressive Strength Test Setup For Split Tensile Strength Test
TESTING OF SPECIMEN
2/12/2024 Zeroth Review 37
Setup For Flexural Strength Test
Where
a – is the distance between the point of loading to ends of beam
2/12/2024 Zeroth Review 38
PHASE - I
2/12/2024 Zeroth Review 39
Strength Properties of HPC with
Various % of Replacements of FA with RFA
2/12/2024 Zeroth Review 40
Mix
Average Cube
Compressive
Strength MPa
Average Split Tensile
Strength MPa
Average Flexural
Strength MPa
3rd
Day
7th
Day
28th
Day
3rd
Day
7th
Day
28th
Day
3rd
Day
7th
Day
28th
Day
CC 32.43 45.33 67.56 3.12 3.74 4.38 4.23 4.93 6.20
RFA
01
32.67 46.20 68.78 3.15 3.79 4.47 4.29 5.01 6.24
RFA
02
33.89 50.67 70.22 3.29 3.92 4.58 4.32 5.23 6.67
RFA
03
34.01 53.16 48.27 3.34 4.01 4.67 4.49 5.41 7.12
RFA
04
31.67 48.27 64.89 2.93 3.82 4.12 4.10 5.12 6.12
RFA
05
28.65 42.31 61.48 2.63 3.63 3.69 3.83 4.83 6.03
RFA
06
26.43 36.18 56.27 2.41 3.44 3.53 3.64 4.54 5.86
RFA 03 = 60RFA :40 FA
2/12/2024 Zeroth Review 41
Variation of Compressive Strength with %
Replacement of FA by RFA
Variation of Split Tensile Strength with %
Replacement of FA by RFA
Variation of Flexural Strength with % Replacement of FA by RFA
2/12/2024 Zeroth Review 42
DISCUSSIONS – Compressive Strength
RFA
 From the test results obtained, the compressive strength
increases with the replacement of fine aggregate by
recycled fine aggregate up to 60% thereafter starts
decreasing.
 Recycled aggregate posses relatively lower bulk density,
crushing and impact values and higher water absorption as
compared to natural aggregate. The compressive strength
of recycled aggregate concrete is relatively higher than
natural aggregate concrete
 Initially, the strength may slightly increase and further the
decrease in strength could be due to the more quantity of
attached matrix to the fine aggregate.
2/12/2024 Zeroth Review 43
DISCUSSIONS – Split Tensile Strength
 It was observed that the maximum splitting tensile strength was obtained
for the mix with 60% replacement of fine aggregate with Recycled Fine
Aggregate and beyond that the strength starts to decreases.
 The strength gain percentage may vary from 2% to 6% in case of
recycled fine aggregate when compared to CC.
 From results, it can conclude RFA 03 is the optimum mixes. This
optimum combination have been adopted for further studies in Phase-2.
2/12/2024 Zeroth Review 44
DISCUSSIONS – Flexural Strength
 It was observed that the maximum flexural strength was obtained for
mixtures with 60% RFA replacement (4% more compared to CC on the
28th day) and thereafter starts decreasing in both cases.
 The strength gain percentage may vary 1% to 15% in case of recycled
fine aggregate compared to control mix at 28 days
2/12/2024 Zeroth Review 45
CONCLUSION
2/12/2024 Zeroth Review 46
Conclusion on Compressive Strength RFA
Compressive
Strength
Split Tensile
Strength
Flexure Strength Comments
PHASE – I 60% recycled fine
aggregate and
40% fine
aggregate
60% recycled
fine aggregate
and 40% fine
aggregate
60% recycled fine
aggregate and
40% fine
aggregate
Beyond that proportion, there
is no improvement in the
strength due to the large
amount of fine particles in it.
2/12/2024 Zeroth Review 47
REFERENCES
2/12/2024 Zeroth Review 48
References
1. Duval, R & Kadir, EH 1998, ‘Influence of Silica fume on the Workability
and Compressive Strength of High-Performance Concrete’, Cement and
Concrete Research, vol. 28, no. 4, pp. 533-547.
2. Gonzalez & Etaxeberria 2014, ‘Properties of High Performance
Concrete made with Recycled Fine Ceramic and Coarse Mixed
Aggregates’, Construction and Building Materials, vol.68, pp.
618-626.
3. Jeyabalan, P 2004, ‘High Performance Concrete using Fumed Silica’,
Proceedings of the International Conference on ‘Advances in concrete and
construction’, Hyderabad, India, pp.667-678.
4. Lianyang Zhang & Saeed Ahmari 2012, ‘Production of Eco-friendly Bricks
from Copper Mine Tailings through Geopolymerization’, Construction and
Building Material, vol. 29. pp. 323-331.
2/12/2024 Zeroth Review 49
References
5. Marios N. Soutsos, Kangkang Tang and Stephen G. Millard et al 2011, ‘Use
of Recycled Demolition Aggregate in Precast Products, Phase II: Concrete
Paving Blocks’, Construction and Building Materials, vol. 25, no. 7, pp. 3131-
3143.
6. Nabil Bouzoubaa, Alain Biledeau, Vasanthysivasundaram, Benoit Fournier
and Dean M Golden et al 2004, ‘Development of Ternary Blends for High-
Performance Concrete’, ACI Materials Journal, vol. 101, no.1, pp.19-29.
7. Natesan, S and Viji, R 2000, ‘Study on High Performance Concrete-partial
replacement of Cement by pulverized fuel Ash and Condensed silica fume,
Asian Conference on Ecstasy in Concrete’, no. 20, pp. 327-334.
8. Nicolas Ali Libre, Fereshteh Alsadat Sabet and Mohammad Shekarchi 2013,
‘Mechanical and Durability Properties of Self Consolidating High Performance
Concrete Incorporating Natural Zeolite, Silica fume and Fly ash’, Construction
and Building Materials, vol. 44, pp. 175-184.
9. Nuno Almeida, Fernando Branco, Jorge de Brito, Jose Roberto Santos et al
2007, ‘High-Performance Concrete with Recycled Stone Slurry’, Cement and
Concrete Research, vol. 37, pp. 210-220.
2/12/2024 Zeroth Review 50
References
10. Priyanka, P Naik & Vyawahare, MR 2013, ‘Strength and Durability Investigations
On Self Consolidated Concrete with Pozzolanic Filler and Inert Filler’, International
Journal of Engineering Research and Technology’, vol. 2, no. 6, pp.3144-3150.
11. Shi-cong Kou, Chi-sun Poon and Francicso Agrela 2012, ‘Properties
of Partition Wall Blocks Prepared with Fresh Concrete Wastes’, Research
Gate Publications, vol. 36, pp. 566-571.
12. Venkatesh Babu, DL & Krishnamoorthy, R 2005, ‘Studies on Strength and
Durability Characteristics of High Performance silica fume concrete’, The Master
Builder, pp. 73-75.
13. Zhan Baojian, Chi Sun poon and Shi Cai Jun 2013, ‘CO2 curing for Improving the
Properties of Concrete Blocks Containing Recycled Aggregates’, Cement and
Concrete Composites, vol. 42, pp. 1-8.
14. Abbas AL-Ameeri 2013, ‘The Effect of Steel Fiber on Some Mechanical
Properties of Self Compacting Concrete’, American Journal of Civil Engineering, vol.
1, no. 3, pp. 102-110.
Project Plan
2/12/2024 Zeroth Review 51
Phase Activity
Project
Completion
(in %)
First Review
Second Review
Third Review
Model Viva Voce
Thank You
2/12/2024 Zeroth Review 52

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Zeroth Review PPT Format-1.pptx

  • 1. Experimental Investigations on Mineral Admixtures and Steel Fibres in High Strength Concrete Department of Civil Engineering M.E. Structural Engineering Presented By: Under the Guidance of Jaisankar P 61232252005 Mrs.N.Kiruthika Assistant Professor, Department of Civil Engineering, Sengunthur Engineering College, Namakkal 2/12/2024 Zeroth Review 1 Sengunthar Engineering College (An Autonomous Institution) Approved by AICTE, New Delhi and Affiliated to Anna University, Chennai Recognized Under Section 2 (f) and 12(B) of the UGC Act 1956 Accredited by NAAC with ‘A’ Grade Kosavampalayam, Kumaramangalam (PO) Tiruchengode - 637 205, Namakkal, Tamil Nadu www.scteng.co.in | info@scteng.co.in
  • 3. Introduction Cement and concrete production expends tremendous measures of natural assets and aggregates, in this way creating considerable energy and ecological misfortunes. This production additionally contributes essentially to the emission of carbon dioxide, an actually happening greenhouse gas. Modification and enhancements to the present concrete making routine methods are fundamental to address these ecological and economic issues. 2/12/2024 Zeroth Review 3
  • 4. Introduction Any concrete which fulfills certain criteria proposed to overcome limitation of conventional concrete may be called High Performance Concrete. It may incorporate concrete, which gives either significantly enhanced imperviousness to ecological impacts or generously expanded auxiliary limit while keeping up satisfactory durability. For concrete suitability and flexibility as for the evolving environment, the concrete must be such that it can preserve assets, ensure the earth, conserve and lead to the legitimate use of vitality. To accomplish this, major emphasis must be laid on the utilization of alternate materials for fine aggregate in concrete for new developments. 2/12/2024 Zeroth Review 4
  • 5. Materials Identified for the Thesis  RECYCLED FINE AGGREGATE  FIBERS  SILICA FUME 2/12/2024 Zeroth Review 5
  • 7. Abstract • In the process of manufacturing of concrete sand is the most commonly used fine aggregate. The main sources for the natural sand are river beds. These characteristic assets are getting depleted because of over abuse and defilement by chemicals and waste from nearby industries. The waste generated from the demolition of existing structures for various reasons causes great concern and ecological issues. To bridge these twin issues, there is an acute need for a product that matches the properties of natural sand in concrete. • Their use in High Performance Concrete (HPC) enhances its properties, strength and durability. The purpose of the present study is to investigate the effect of alternate materials like recycled fine aggregate towards the making of HPC. An effort has been made to focus on the use of these materials towards enhancement of their strength, durability and load carrying capacities. 2/12/2024 Zeroth Review 7
  • 8. Abstract • A detailed experimental investigation was carried out to identify the capacity of recycled fine aggregate as a partial replacement of fine aggregate in HPC. Further to improve the strength and enhancement of ductility silica fume, were added after checking their optimal level. The mechanical properties such as compressive strength, split tensile strength and flexural strengths were obtained. • From the experimental and analytical studies conducted, it can be concluded that the replacement of alternate materials added in HPC have a significant role in the development of strength aspects of structural members. From the overall study the members cast with alternate materials added with recycled fine aggregate have achieved better overall performance in comparison to those cast with control concrete. 2/12/2024 Zeroth Review 8
  • 10. Problem Statement  Dumping of Building debris is a major issue on date.  To avoid the dumping such materials can be utilized for new construction.  Recycling of materials will reduce the construction cost.  Identifying the suitable proportion of using Recycled Fine Aggregate in Concrete  To study about the strength characteristics of adding Recycled Fine Aggregate in Concrete.  Mechanical properties such as Compression strength, Split tensile strength and Flexural strength are conducted. 2/12/2024 Zeroth Review 10
  • 12. Project Justification • Solidify the natural stone extraction produces a huge amount of waste which is continuously accumulated in open-air dumpsites and constitutes unsolved environmental problems. • Concrete demolition waste (debris) has been one among the source of creating environmental pollution. • Using such debris to produce new concrete can provide opportunities for saving resources, energy and money • The need for the present study arises from the requirement of alternate materials and also to decrease the dumping of waste materials by utilization of recycled fine aggregates with mineral admixtures in the suitable proportions in concrete structures. 2/12/2024 Zeroth Review 12
  • 15. Base Paper 2/12/2024 Zeroth Review 15 Priyanka & Vyawahare 2013 They made studies to compare the strength Characteristics between self compacting concrete using silica fume.The trial mixes which satisfy the fresh concrete properties and the one which gives the maximum strength has been used in the present work. They found that the mechanical properties of SCC using silica fume and quarry shows the better result in strength properties among other mixes. Nicolas Ali Libre et al 2013 From the experiments he concluded that Silica fume was the most effective mineral admixture in enhancing compressive strength, incorporation of silica fume increased the compressive strength, at the age of 28 days, to 75.5 and 79.5 MPa for the mixes containing 10% and 20% silica fume respectively.
  • 16. Base Paper 2/12/2024 Zeroth Review 16 Natesan et al 2000 They examined that the execution qualities of a High Strength Concrete (HSC) having fly ash and silica fume with and compressive strength of 50 to 70 MPa. Jeyabalan 2004 They reported that use of fumed silica in concrete increased the water demand. The standard workability test, i.e., slump, compacting factor and Vee-bee consistometer, were not capable of quantifying the influence on the overall flow properties of fumed silica concrete with Recycled concrete aggregate, particularly at the lower w/b ratios (w/b=0.28 & 0.30).
  • 17. Base Paper 2/12/2024 Zeroth Review 17 Abbas AL- Ameeri 2013 They found that addition of the steel fibers improved the strength consistently as a number fibers was increased. Fibers were also effective in controlling crack Propagation. Venkatesh Babu & Krishnamoorthy 2005 They studied that the silica fume concrete and cement replacement level of 10 % SF in concrete mixes showed a compressive strength of 61.28 MPa.
  • 18. Base Paper 2/12/2024 Zeroth Review 18 Nabil Bouzoubaa et al 2004 They concentrated on the penetrability of FA and SF based paired and ternary mixed concrete and inferred that 20% FA and 4% SF mixed ternary cement indicated preferable results over control and binary blended cement. Nuno Almeida et al 2007 They carried out experiments on HPC made up of the recycled stone slurry as a replacement of FA to evaluate the feasibility of incorporating stone slurry in HPC mixtures. The results showed that the partial substitution of sand content by stone slurry induced higher strength properties and improvement of properties related to durability.
  • 19. Base Paper 2/12/2024 Zeroth Review 19 Shi-Cong Kou et al 2011 They investigated the influence of recycled aggregates on long term mechanical properties and pore size distribution of concrete. They found that the recycled aggregate that was made up with crushed concrete significantly improved the long-term interfacial properties of the new Concrete probably due to the long term self cementing effects of the old cement mortar and the interaction of the new cement paste and the old cement mortar. Lianyang Zhang and Saeed Ahmari 2012 They carried out a state-of-the-art review of research on utilization of waste materials to produce bricks.
  • 20. Base Paper 2/12/2024 Zeroth Review 20 Zhan Baojian et al 2013 They concluded from his results that the replacement ratio of recycled aggregate had inconspicuous influence on carbon dioxide curing degree, possibly resulting from the interference of the high water content of blocks with high percentage of recycled aggregate. Marios et al 2011 They have investigated the potential for using recycled demolition aggregate in the manufacture of precast concrete building blocks. This enabled investigations of the effect of partially replacing newly quarried with recycled demolition aggregate on the compressive strength of building blocks to be carried out in the laboratory
  • 21. Base Paper 2/12/2024 Zeroth Review 21 Gonzalez & Etaxeberria 2014 They carried out experimental studies on HPC made up of ceramic aggregate in the form of Recycled aggregate. HPC was produced using fine ceramic aggregates (FCA) in substitution of 15% and 30% of natural sand, and Using 20%, 50% and 100% of coarse mixed Aggregates (CMA) on substitution of natural coarse aggregates. Duval and Kadir 1998 They investigated the workability and the compressive strength of silica fume concrete at low water-cementitious materials ratios with sulphonated naphthalene superplasticizer. The results show that partial cement replacement up to 10% of silica fume does not reduce the concrete workability.
  • 22. Base Paper 2/12/2024 Zeroth Review 22 Devi 2022 They performed the studies to know the influence of polypropylene fiber in enhancing the strength and durability properties of fly ash blended concrete containing quarry dust as fine aggregate.
  • 24. 2/12/2024 Zeroth Review 24 MATERIALS USED & PROPERTIES Cement - 53 grade OPC Mineral admixture - Silica fume Chemical admixture - Sulponated naphthalene formaldehyde (Conplast SP 337) as per IS9103 – 1999
  • 25. 2/12/2024 Zeroth Review 25 MATERIALS USED & PROPERTIES S.No Test Particulars Quarry Dust RFA Coarse aggregate 1 Specific gravity 2.617 2.34 2.63 2 Water absorption in % 2.12 5.98 1.0 3 Bulk density in kg/m3 1594 1605 1685 4 Fineness modulus, mm 2.71 2.73 6.83
  • 26. 2/12/2024 Zeroth Review 26 PROPERTIES OF STEEL FIBERS Index Steel fiber Length 25mm Diameter 1mm Specific gravity 7.8 Aspect ratio 25 Yield strength 850 MPa Tensile strength 345 MPa
  • 27. 2/12/2024 Zeroth Review 27 PROPERTIES OF SILICA FUME Components Value Chemical Properties (%) Si02 90 - 96 Al2O3 0.5 - 0.8 Mgo 0.5 - 1.5 Fe 2O3 0.2 - 0.8 Cao 0.1 - 0.5 Na2o 0.2 - 0.7 K2o 0.4 - 1.0 C 0.5 - 1.4 S 0.1 - 0.4 Loss of Ignition 0.7 - 2.5 Physical Properties Specific Gravity 2.2 Surface Area , (m2/kg) 20,000 Size , (Micron) 0.1 Bulk Density , (Kg/m3) 576
  • 28. 2/12/2024 Zeroth Review 28 PROPERTIES OF SUPER PLASTICIZERS PROPERTIES RESULTS Type Sulphonated naphthalene formaldehyde Specific Gravity 1.220to 1.225 at 30oC Chloride Content Nil Compatibility All types of cement except high alumina cement Workability Produce high workable concrete Cohesion Minimizing segregation and improving surface finish Durabilty Increase in density and impermeability
  • 32. 2/12/2024 Zeroth Review 32 Design Procedure as per ACI 211.4R Guide for Selecting Proportions for High-Strength Concrete with Portland Cement Proportion for M60 MIX DESIGN Water Cement Fine Aggregate Coarse Aggregate 0.28 1 1.21 2.40
  • 33. 2/12/2024 Zeroth Review 33 Mix % RFA % FA CC 0 100 RFA 01 40 60 RFA 02 50 50 RFA 03 60 40 RFA 04 70 30 RFA 05 80 20 RFA 06 100 0 Description of Mixes for Recycled Fine Aggregate Based Concrete
  • 34. 2/12/2024 Zeroth Review 34 Standard 150 mm size cubes, cylinders (150 mm dia, 300 mm height) and prisms (100 mm  100 mm  500 mm) Specimens were prepared for compressive strength, splitting tensile strength and flexural strength respectively. SPECIMEN DETAILS
  • 35. TESTING OF SPECIMEN 2/12/2024 Zeroth Review 35 Compressive Strength accordance with BIS: 516 - 1969. Split Tensile Strength BIS: 5816 – 1999 Flexural Strength as per BIS: 516 - 1969
  • 36. TESTING OF SPECIMEN 2/12/2024 Zeroth Review 36 Setup For Compressive Strength Test Setup For Split Tensile Strength Test
  • 37. TESTING OF SPECIMEN 2/12/2024 Zeroth Review 37 Setup For Flexural Strength Test Where a – is the distance between the point of loading to ends of beam
  • 38. 2/12/2024 Zeroth Review 38 PHASE - I
  • 39. 2/12/2024 Zeroth Review 39 Strength Properties of HPC with Various % of Replacements of FA with RFA
  • 40. 2/12/2024 Zeroth Review 40 Mix Average Cube Compressive Strength MPa Average Split Tensile Strength MPa Average Flexural Strength MPa 3rd Day 7th Day 28th Day 3rd Day 7th Day 28th Day 3rd Day 7th Day 28th Day CC 32.43 45.33 67.56 3.12 3.74 4.38 4.23 4.93 6.20 RFA 01 32.67 46.20 68.78 3.15 3.79 4.47 4.29 5.01 6.24 RFA 02 33.89 50.67 70.22 3.29 3.92 4.58 4.32 5.23 6.67 RFA 03 34.01 53.16 48.27 3.34 4.01 4.67 4.49 5.41 7.12 RFA 04 31.67 48.27 64.89 2.93 3.82 4.12 4.10 5.12 6.12 RFA 05 28.65 42.31 61.48 2.63 3.63 3.69 3.83 4.83 6.03 RFA 06 26.43 36.18 56.27 2.41 3.44 3.53 3.64 4.54 5.86 RFA 03 = 60RFA :40 FA
  • 41. 2/12/2024 Zeroth Review 41 Variation of Compressive Strength with % Replacement of FA by RFA Variation of Split Tensile Strength with % Replacement of FA by RFA Variation of Flexural Strength with % Replacement of FA by RFA
  • 42. 2/12/2024 Zeroth Review 42 DISCUSSIONS – Compressive Strength RFA  From the test results obtained, the compressive strength increases with the replacement of fine aggregate by recycled fine aggregate up to 60% thereafter starts decreasing.  Recycled aggregate posses relatively lower bulk density, crushing and impact values and higher water absorption as compared to natural aggregate. The compressive strength of recycled aggregate concrete is relatively higher than natural aggregate concrete  Initially, the strength may slightly increase and further the decrease in strength could be due to the more quantity of attached matrix to the fine aggregate.
  • 43. 2/12/2024 Zeroth Review 43 DISCUSSIONS – Split Tensile Strength  It was observed that the maximum splitting tensile strength was obtained for the mix with 60% replacement of fine aggregate with Recycled Fine Aggregate and beyond that the strength starts to decreases.  The strength gain percentage may vary from 2% to 6% in case of recycled fine aggregate when compared to CC.  From results, it can conclude RFA 03 is the optimum mixes. This optimum combination have been adopted for further studies in Phase-2.
  • 44. 2/12/2024 Zeroth Review 44 DISCUSSIONS – Flexural Strength  It was observed that the maximum flexural strength was obtained for mixtures with 60% RFA replacement (4% more compared to CC on the 28th day) and thereafter starts decreasing in both cases.  The strength gain percentage may vary 1% to 15% in case of recycled fine aggregate compared to control mix at 28 days
  • 45. 2/12/2024 Zeroth Review 45 CONCLUSION
  • 46. 2/12/2024 Zeroth Review 46 Conclusion on Compressive Strength RFA Compressive Strength Split Tensile Strength Flexure Strength Comments PHASE – I 60% recycled fine aggregate and 40% fine aggregate 60% recycled fine aggregate and 40% fine aggregate 60% recycled fine aggregate and 40% fine aggregate Beyond that proportion, there is no improvement in the strength due to the large amount of fine particles in it.
  • 47. 2/12/2024 Zeroth Review 47 REFERENCES
  • 48. 2/12/2024 Zeroth Review 48 References 1. Duval, R & Kadir, EH 1998, ‘Influence of Silica fume on the Workability and Compressive Strength of High-Performance Concrete’, Cement and Concrete Research, vol. 28, no. 4, pp. 533-547. 2. Gonzalez & Etaxeberria 2014, ‘Properties of High Performance Concrete made with Recycled Fine Ceramic and Coarse Mixed Aggregates’, Construction and Building Materials, vol.68, pp. 618-626. 3. Jeyabalan, P 2004, ‘High Performance Concrete using Fumed Silica’, Proceedings of the International Conference on ‘Advances in concrete and construction’, Hyderabad, India, pp.667-678. 4. Lianyang Zhang & Saeed Ahmari 2012, ‘Production of Eco-friendly Bricks from Copper Mine Tailings through Geopolymerization’, Construction and Building Material, vol. 29. pp. 323-331.
  • 49. 2/12/2024 Zeroth Review 49 References 5. Marios N. Soutsos, Kangkang Tang and Stephen G. Millard et al 2011, ‘Use of Recycled Demolition Aggregate in Precast Products, Phase II: Concrete Paving Blocks’, Construction and Building Materials, vol. 25, no. 7, pp. 3131- 3143. 6. Nabil Bouzoubaa, Alain Biledeau, Vasanthysivasundaram, Benoit Fournier and Dean M Golden et al 2004, ‘Development of Ternary Blends for High- Performance Concrete’, ACI Materials Journal, vol. 101, no.1, pp.19-29. 7. Natesan, S and Viji, R 2000, ‘Study on High Performance Concrete-partial replacement of Cement by pulverized fuel Ash and Condensed silica fume, Asian Conference on Ecstasy in Concrete’, no. 20, pp. 327-334. 8. Nicolas Ali Libre, Fereshteh Alsadat Sabet and Mohammad Shekarchi 2013, ‘Mechanical and Durability Properties of Self Consolidating High Performance Concrete Incorporating Natural Zeolite, Silica fume and Fly ash’, Construction and Building Materials, vol. 44, pp. 175-184. 9. Nuno Almeida, Fernando Branco, Jorge de Brito, Jose Roberto Santos et al 2007, ‘High-Performance Concrete with Recycled Stone Slurry’, Cement and Concrete Research, vol. 37, pp. 210-220.
  • 50. 2/12/2024 Zeroth Review 50 References 10. Priyanka, P Naik & Vyawahare, MR 2013, ‘Strength and Durability Investigations On Self Consolidated Concrete with Pozzolanic Filler and Inert Filler’, International Journal of Engineering Research and Technology’, vol. 2, no. 6, pp.3144-3150. 11. Shi-cong Kou, Chi-sun Poon and Francicso Agrela 2012, ‘Properties of Partition Wall Blocks Prepared with Fresh Concrete Wastes’, Research Gate Publications, vol. 36, pp. 566-571. 12. Venkatesh Babu, DL & Krishnamoorthy, R 2005, ‘Studies on Strength and Durability Characteristics of High Performance silica fume concrete’, The Master Builder, pp. 73-75. 13. Zhan Baojian, Chi Sun poon and Shi Cai Jun 2013, ‘CO2 curing for Improving the Properties of Concrete Blocks Containing Recycled Aggregates’, Cement and Concrete Composites, vol. 42, pp. 1-8. 14. Abbas AL-Ameeri 2013, ‘The Effect of Steel Fiber on Some Mechanical Properties of Self Compacting Concrete’, American Journal of Civil Engineering, vol. 1, no. 3, pp. 102-110.
  • 51. Project Plan 2/12/2024 Zeroth Review 51 Phase Activity Project Completion (in %) First Review Second Review Third Review Model Viva Voce