CSTD Introduction - Central Technical Service Department Roles

INTRODUCTION OF

CENTRAL
TECHNICAL SERVICE DEPARTMENT

CSTD CONSISTS OF
 Technical head
 Specification Manager – HO (Supporting All India Basis)

 Training Manager- HO (Supporting All India Basis)

 Technical Executives Supporting In Respective Regions

2
Wednesday, December 14, 2011

CTSD RESPONISBILITIES

1. New Product Development
2. Deriving advanced application methods
3. Designing CAD and 3 D drawings
4. Designing technical bulletin, manual and write ups
5. Competitor comparisons during tenders
6. Evaluating building standards for our products
7. Designing training presentations
8. Supporting technical executives
9. Value engineered speciation development
10. Case studies
11. Complaint handling

SPECIFICATION MANAGER

1. After taking all the details of the identified project which may be
conceptual design stage or ongoing:
a. Understanding the requirements of the project
b. Providing a proper recommendation to the sales team after
discussions with architects/consultants etc
2. Initiation of project ground work
a. Studying the site drawings
b. Designing specification on the project specifically for various
areas depending on the client’s requirements
3. Presenting Technical document
a. Proposal of ARDEX Endura technical services including features
and benefits, system specification, treatment methodology and
Auto CAD drawings, 3D illustration if required.
b. Preparing detailed estimate of the proposed areas
c. Preparing Bill of Quantities

TRAINING MANAGER

1. Designing training calendar.
2. Providing training to all in house team including
technical executives, Applicator’s, client’s including
hands on
3. Training on basics of building technologies (civil
engineering)
4. Creating modules to make site mock ups, site trials,
on site training to workmen.
5. Responsible for centralized training centre/academy
6. Designing samples of system recommendations

TECHNICAL EXECUTIVES

1. Product presentation/Comparison/Mock up
a. Highlighting the product features and characteristics in
comparison with the other proposed competitor products and
systems
b. Executing live mock up on site to show product
performance
c. Mock up management.
2. Quality assurance and Quality check
a. Regular site visits to ensure the applicator ‘s adherence to
the specifications
b. Imparting site training and instructions to the applicators
3. Certification of executions
a. Making the final site visit after completion of job and
certifying the job (Based on the requirements in consultation
with sales team)

WATERPROOFING

 Waterproofing portfolio
 Surface preparations
 Critical areas of waterproofing
 System recommendations

Waterproofing portfolio
We have various waterproofing systems to suite different
areas of building

 Wet areas
 Under tile – Liquid applied membranes
 Under tile – Sheet applied waterproofing membranes

 Roof areas
 Roof protected
 Roof exposed
 Roof landscaped
 Basement
 Liquid applied membranes
 Positive side
 Sheet applied membranes
 Positive side

Waterproofing portfolio
We have various waterproofing systems to suite different
areas of building

 Swimming pool areas
 Critical pools
 Sheet applied membranes
 Liquid applied membranes

 Water containment structures
 Under tile liquid applied membranes
 Epoxy potable systems

 Expansion joint areas

Surface Preparation
Surface Preparation for Waterproofing

 Surface must be structurally sound
Cracking or movement of the substrate after a membrane has been installed is
likely to cause the membrane to fracture.
 Treat cracks and movement joints
Cracks, construction joints, expansion joints and other mobile joints should be
treated in accordance with the membrane manufacturers recommendations.
 Clean and free from any contaminant materials
A membranes bond will fail at its weakest point so if applied over dust, loose
materials or poorly bonded contaminants it will fail prematurely.
 Repair any holes/voids in the substrate
A uniform thickness membrane is very difficult to achieve over holes/voids.
 Remove any protrusions and sharp edges
A uniform thickness membrane is very difficult to achieve over protrusions or
sharp edges.

Surface Preparation

Surface Preparation for Waterproofing
 Concrete should be aged for 28 days and screeds should be aged
for 7 days
Cementitious surfaces can develop plastic shrinkage cracks during initial
curing which must be totally formed before the membrane is applied.
Time must also be allowed for the development of efflorescence which
must be removed before the membrane application.
 Ensure substrate is dry (5% moisture or less)
High substrate moisture content will form blisters in the membrane during
curing.
 Seal wet or freshly laid concrete with ARDEX WPM 300
Allow to cure overnight. Provides a concrete curing membrane and barrier
coat.

Surface Preparation

Priming for Waterproofing
Porous surfaces are primed to consolidate residual dust and reduce the
porosity of the substrate to avoid excessively fast interface drying
and blistering of the membrane
Wet or fresh concrete, PVC and metal are primed to provide a barrier
between the substrate and the membrane

 All cementitious substrates should be primed with ARDEX WPM 265
Water Based Primer at a rate of 6m2/L
 Highly porous substrates may require 2 coats
 PVC should be primed with pink plumbers primer
 Metal surfaces should be primed with a two pack epoxy zinc phosphate
primer
 If moisture content is too high or concrete is freshly laid, use ARDEX
WPM 300 water based epoxy as a barrier coating
Allow primer to dry prior to waterproofing

CRITICAL AREAS OF WATERPROOFING
Other than the main treatments of waterproofing the following are the most critical
areas which needs to be addressed before the main waterproofing treatment

• Cracks & Construction Joints

• Rain Outlets / Bore Packing

• Dissimilar Construction Joints / Corner treatment

• Surface Moisture

• Corners

• Protection of Waterproofing Treatment
Wednesday, December 14, 2011 13

Cracks & Construction Joints

Surface cracks

•Surface Crack



Crack Chasing

• Surface crack
• Crack Chasing



Crack filling with sealant

• Surface crack
• Crack chasing
• Crack filling with sealant



Priming with WPM 300

• Surface crack
• Crack chasing
• Priming with WPM 300



1st Coat of WPM 002

• Surface cracks
• Crack chasing
• 1st Coat of WPM 002



Reinforcement cloth

• Surface cracks
• Crack chasing
• Reinforcement cloth



2nd coat of WPM 002

• Surface crack
• Crack chasing
• 2nd coat of WPM 002


Rain Outlets/ Bore Packing

Core cutting

• Core cutting



Cleaning

• Core Cutting
• Cleaning



Pipe Fixing

• Core cutting
• Cleaning
• Pipe fixing



Pipe fixing

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing



Filling with WPM SG

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing
• Filling with WPM SG



Priming with WPM 300

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing



1st Coat of WPM 002

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing



Reinforcement cloth

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing
• Reinforcement



2nd Coat of WPM 002

• Core cutting
• Cleaning
• Pipe fixing
• Pipe fixing
• Reinforcement
• 2nd Coat of WPM 002

Dissimilar Construction Joints / Corner treatment

Dissimilar joints

• Dissimilar joints



Surface consolidation

• Surface consolidation



Moisture barrier coating

• Moisture barrier coating



1st Coat of WPM 002




Reinforcement cloth




2nd Coat of WPM 002

• 2nd Coat of WPM 002


Surface Moisture

Moisture raising in the
surface

• Moisture raising in the surface


Surface Moisture

Moisture barrier coat

• Moisture raising in the surface
• Moisture barrier coat


Protection of Waterproofing Treatment

Waterproofing Treated
surface

• Waterproofing treated surface



Damages to membrane

• Damages to treated surface



Protection plastering

• Damages to treated surface
• Protection plastering


WATERPROOFING
SYSTEM
RECOMMENDATIONS


WET AREA (BATHROOM, TOILET, BALCONY) WATERPROOFING
WT1 - WPM 002 – Two component Acrylic Co polymer modified waterproofing System

ADHESIVE WPM 002 WPM 002 WPM 300 Concrete, Timber or
AND TILING F/C Substrate

WT1 - WPM 002 – Two component Acrylic Co polymer modified waterproofing System

• Surface preparation
• Crack treatment
• Wall consolidation
• Bond breakers/cove installation
• 1st coat of WPM 002
• Reinforcement installation in the
corners using WPM deck web over wet
coat of WPM 002
• Protection plaster

WT2 – WPM 750 Butynol – Synthetic Rubber Sheet 0.50mm – 1mm thick Waterproofing System

BUTYNOL #2 BUTYNOL #1
ADHESIVE ARDEX WA 98 Concrete, Timber or
AND TILING ARDEX ADHESIVE F/C Substrate
SEAM TAPE

WT2 – WPM 750 Butynol – Synthetic Rubber Sheet 0.50mm – 1mm thick Waterproofing System

• Bond breakers
• Adhesive installation
• Butynol installation
• Joint welding
• Tile installation with
necessary adhesives

WT3 – Waterproofing and decoupling - Seal Sheet under tile waterproofing system
Butt joint
Seal Sheet
Treatment with
Waterproofing
WPM Deck web sandwiched b/n
Membrane
Necessary 2coats of WPM 002 BAL Gold star Concrete Substrate
Tiling Adhesive
Necessary
BAL adhesive `

002 - Butynol – Synthetic Rubber Sheet 0.50mm – 1mm thick Waterproofing System

• Bond breakers
• Seal sheet installation
• Butt joint treatment
• Tile installation with
necessary adhesives

ROOFS & DECKS – EXPOSED GRADE WATERPROOFING
RE1 – WPM 350 UV Stable Acrylic Co Polymer Modified Waterproofing System

WPM 350 WPM 350 WPM 300 Concrete, Timber or
F/C Substrate

RE1 – WPM 350 UV Stable Acrylic Co Polymer Modified Waterproofing System

• Crack treatment
• Reinforcement installation in
the corners using WPM deck
web over wet coat of WPM 350

RE2 - Butynol – Synthetic Rubber Sheet 1.2mm – 1.5mm Waterproofing System

ARDEX
BUTYNOL #2 ARDEX WA 98 Concrete, Timber or
SEAM TAPE
ADHESIVE F/C Substrate
BUTYNOL #1

RE2 - Butynol – Synthetic Rubber Sheet 1.2mm – 1.5mm Waterproofing System

• Bond breakers
• Seam tape installation
• Termination using aluminum
pressure bar

ROOFS & DECKS WATERPROOFING – PROTECTED
RP1 – WPM 750 Butynol Synthetic Rubber Sheet 0.5 mm thick Waterproofing System
BUTYNOL #1
BUTYNOL #2
ARDEX WA 98 Concrete, Timber or
TILING WITH Heat weld ADHESIVE F/C Substrate
NECESSARY ADHESIVE

RP1 – Butynol Synthetic Rubber Sheet 1.0mm – 1.5mm thick Waterproofing System

• Bond breakers
• Sheet joint welding
pressure bar
• Tile installation using
adhesive

RP2 - WPM 002 – Two Component Acrylic Co Polymer Modified Waterproofing System

SCREED / TILING F/C Substrate

RP2 - WPM 002 – Two Component Acrylic Co Polymer Modified Waterproofing System
• Crack treatment
• Reinforcement installation in
the corners using WPM deck
web over wet coat of WPM 002
• Necessary screeding/tiling

ROOFS & DECKS – LANDSCAPE WATERPROOFING
RL1 - WPM 320 – Liquid Applied Root Inhibiting Latex Emulsion Waterproofing System
LANDSCAPE

F/C Substrate

RL1 - WPM 320 – Liquid Applied Root Inhibiting Latex Emulsion Waterproofing System
• Crack treatment
• Reinforcement installation in the
corners using WPM deck web over
wet coat of WPM 320
• Necessary screeding/tilingdrainage
cells

Typical Planter Box — Detail
Finished height of
Membrane min. 50mm
Capping or
Above soil
Applied finish
Coating over Apply two
Membrane Coats of
WPM 320
Podium/deck Retaining
Waterproofed with Wall to
WPM 350 Wall and
Roof & Deck Base of
Membrane Planter box
(Min. DFT
WPM 265 1.2mm)
Primer

Slab PU Seal 100 Note: Proper drainage should
Be incorporated into planter

Planter Box — Drainage Detail
Optional: Protection lining
Take WPM 320
Pebbles/ (Punch hole
Down into waste
Stones or Over waste if
Ensure 1:80 Drainage cell Using board)
Falls to waste Pipe

Slab

RL2 - Butynol Synthetic Rubber Sheet 1.0mm – 1.5mm thick Waterproofing System
BUTYNOL #1
BUTYNOL #2
LANDSCAPE
ARDEX ADHESIVE F/C Substrate
SEAM TAPE

RL2 - Butynol Synthetic Rubber Sheet 1.0mm thick Waterproofing System

• Bond breakers
• Sheet joint welding
pressure bar
• Necessary drainage cells

RL3 - WPM 3000 X – 1 Layer Self Adhesive SBS 1.5mm thick Waterproofing System

WPM 3000 X
SELF ADHESIVE ARDEX Concrete Substrate
LANDSCAPE
WPM 3000 X WPM 240
SELF ADHESIVE

RL3 - WPM 3000 X – 1 Layer Self Adhesive SBS 1.5mm thick Waterproofing System

• Additional 300mm wide WPM
3000X at all internal and external
corners
• WPM 3000X installation
• Necessary drainage cells

BASEMENT FLOOR & WALL BELOW GRADE – POSITIVE SIDE
BR1 - WPM 3000 X – 2 Layers of Self Adhesive SBS 3.00mm thick Waterproofing System

PROTECTION WPM 3000 X WPM 3000 X ARDEX
BOARD WPM 249 Concrete Substrate
2nd LAYER 1st LAYER
PRIMER

BR1 - WPM 3000 X – 2 Layers of Self Adhesive SBS 3.00mm thick Waterproofing System

System Benefits
Prime with ARDEX WPM 249 3mm thick system
Install 2 layers of WPM 3000 X Double seal at laps
(1.5mm each), self adhesive SBS Positive vapour barrier
membrane in lap staggered manner
Uniform film thickness
Install a Protection Board or Drainage Cell
Excellent elongation
Life expectancy 20 yrs plus

Applications
Below Grade basement floor & wall
positive side

BR2 - WPM 3000 X – 1 Layer Self Adhesive SBS 1.5mm thick Waterproofing System

WPM 3000 X
SELF ADHESIVE ARDEX Concrete Substrate
PROTECTION
BOARD WPM 3000 X WPM 249
SELF ADHESIVE

BR2 - WPM 3000 X – 1 Layer Self Adhesive SBS 1.5mm thick Waterproofing System

System Benefits
Prime with ARDEX WPM 249 1.5mm thick system
Install a layer of WPM 3000 X 1.5mm Double seal at laps
self adhesive SBS membrane Positive vapour barrier
Install a Protection Board
Uniform film thickness

Applications
positive side

BR3 - Butynol Synthetic Rubber Sheet 1.2mm – 1.5mm thick Waterproofing System
BUTYNOL #1
BUTYNOL #2
PROTECTION
ARDEX ADHESIVE F/C Substrate
BOARD
SEAM TAPE

BR3 - Butynol Synthetic Rubber Sheet 1.2mm – 1.5mm thick Waterproofing System

System Benefits
ARDEX WA 98 Adhesive Uniform Film Thickness
Install Butynol Sheet #1 1.4 mtr wide sheets
One layer installation
Apply Seam Primer in between sheet laps
High flexibility >300%
Apply ARDEX Seam Tape in between sheet laps
High tensile strength
Install Butynol Sheet #2
Compatible with BAL ENDURA Adhesive
Install a Protection Board Life expectancy 20 yrs plus

Applications
positive side

BR 4- WPM 320 – Liquid Applied Below Grade Latex Emulsion Waterproofing System

WPM 320 WPM 320 WPM 300 Concrete Substrate

BR4 - WPM 320 – Liquid Applied Below Grade Latex Emulsion Waterproofing System

System Benefits
Prime with WPM 300 1.0mm thick system
Contains root inhibitors to prevent root
Apply 1st coat of WPM 320
growth ingress to the membrane
Deck web reinforcing cloth in corner, cracks & joints
Positive vapour barrier
Apply 2nd coat of WPM 320
Protection Board
Heavy duty, chemical resistant

Applications
Only on positive side retaining wall

EXTERNAL FAÇADE & ANTICORBONATION SYSTEMS
EF1 - WPM 330 – Anti Carbonation Waterproofing Façade Membrane System

FACADE F/C Substrate

EF1 - WPM 330 – Anti Carbonation Waterproofing Façade Membrane System

System Benefits
Prime with WPM 300 water based moisture 100% water based acrylic.
barrier coat Anti-carbonation semi permeable
membrane preventing concrete
Apply 1 coat of WPM 330 Facade
corrosion and allowing the substrate to
Apply 2nd coat of WPM 330 Facade breathe.
Excellent dirt retention properties.
Excellent colour retention
Variable texture finish
High flexibility
Applications Life expectancy 10 yrs plus
External facades of buildings
CBD's building
Sea shore buildings
Chemical & Gas plants etc

EF2 - WPM 310 – Waterproofing Facade Membrane System

FACADE F/C Substrate

EF2 - WPM 310 – Waterproofing Facade Membrane System

System Benefits
Prime with WPM 300 water based primer 100% water based acrylic.
Apply 1st coat of WPM 310 Façade membrane Semi permeable membrane allowing the
substrate to breathe.
Apply 2nd coat of WPM 310 Facade
Excellent dirt retention properties.
Excellent colour retention
Variable texture finish
High flexibility

Applications
External facades of buildings

WATER IMMERSION – OHT/UG SUMP TANKING SYSTEMS
OS1 – WPM 200/WPM 300/WPM 300 Potable Grade Waterproofing Systems

WPM 300 WPM 300 WPM 200 Concrete Substrate/
Neatly plastered
substrate

OS1 – WPM 200/WPM 300/WPM 300 Potable Grade Waterproofing Systems

System Benefits
Apply 1 coat of concrete sealer WPM 200 Two Part Epoxy system
Apply 1st coat of WPM 300 Water Based – compatible with
damp or wet surfaces
Apply 2nd coat of WPM 300
0.3 mm thick
Bond strength to concrete >5Mpa

Applications
Internal of water tanks, reservoirs,
fish ponds and water features
Conforms to AS4020 and BS6920 for use in
contact with potable water

OS2 Butynol Synthetic Rubber Welded Bag of Butynol 1.5mm Potable Grade Waterproofing System

BUTYNOL #2 Concrete Substrate
FACTORY
WELD

BUTYNOL #1

OS2 Butynol Synthetic Rubber Welded Bag of Butynol 1.5mm Potable Grade Waterproofing System

System Benefits
Where the structural design fits a factory Uniform Film Thickness
welded bag of Butynol is laid into the Loose laid installation
containment structure. High flexibility >300%
Bag must be detailed in accordance with High tensile strength
Ardex recommendations Life expectancy 20 yrs plus
Conforms to AS4020 for use in contact with
potable water

Applications
Potable Water Tanks

OS3 WPM 300/WPM 002/WPM 002/Tile/Screed Tanking Waterproofing Systems

Tile WPM 002 WPM 002 WPM 300 Concrete Substrate
Protective
plaster

OS 3 WPM 200/WPM 300/WPM 002/WPM 002/Tile/Screed Tanking Waterproofing Systems

System Benefits
Two Part Epoxy system
Apply 1st coat of WPM 300 Water Based – compatible with
damp or wet surfaces
Apply 2 coats of WPM 002 Acrylic
0.3 mm thick
Co polymer waterproofing membrane.
Bond strength to concrete >5Mpa
Install a protective plaster or tiling Life expectancy 10 yrs plus

Applications
Internal of water tanks, reservoirs,
fish ponds and water features
For use under tile/under screed

WATERPROOFING OF SWIMMING POOL & WATER BODY
SP1 WPM 200/WPM 300/WPM 002/WPM 002 Pool Waterproofing System In Hydrostatic Situations

ADHESIVE WPM 002 WPM 200
AND TILING
WPM 002 WPM 300 Concrete Substrate

WATERPROOFING OF SWIMMING POOL & WATER BODY
SP1 WPM 200/WPM 300/WPM 002/WPM 002 Pool Waterproofing System In Hydrostatic Situations

System Benefits
Prime with WPM 200 concrete sealer Water based
Apply 1 coat of WPM 300 Internally reinforced
High flexibility >300%
Apply 1st coats WPM 002 2 component
waterproofing membrane Cementitious Acrylic
Compatible with BAL ENDURA Adhesive
Deck web polyester cloth (for corners)
Apply 2nd coat WPM 002 40Kg covers 20 Sqm
Surfaces must be tiled
Protective layer of plaster
Necessary tile installation

Applications
Swimming Pools & Water Features
Must be tiled

SP2 Seal Sheet – Waterproofing and decoupling membrane
- Elevated Pool Waterproofing System In Hydrostatic Situations
Seal sheet
TILING Waterproofing membrane
Necessary Gold star Concrete Substrate
Adhesive Adhesive

SP2 Seal Sheet – Waterproofing and decoupling membrane
- Elevated Pool Waterproofing System In Hydrostatic Situations

• Bond breakers
• Seal sheet installation
• Butt joint treatment
• Tile installation with necessary
adhesives

1001 Expansion Joint Treatment

Typical C/S of Expansion Joint Treatment


THERMO PLASTIC COATED 1ST COAT WPM
ELASTOMETER SEALING
2ND COAT WPM
TAPE 29200

WPM PRIMER RCC SLAB
WITH EXPANSION JOINT

PUSEAL 100
SEALANT

BACKER ROD


System Benefits
Prepare the joint with WPM 256 in Total protection of expansion joints
conjunction with cement / sand in all aspects of requirements
Install a PU Seal 100 after installation of including provision for proper
polystyrene backer rod movements and waterproofing
properties
Prime both side of joints with WPM 256
High elongation
Install Coving Bandage sandwiched between
2 coats of liquid applied membranes Durable & heavy duty

Applications
Expansion joints

CSTD Introduction - Central Technical Service Department Roles

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