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WORKSHOP DEPARTMENT
Prepared By
Prof. Prashant M. Khanorkar
In charge Workshop Superintendent
Government Polytechnic Bramhapuri
CONTENTS
 Introduction
 Machine Shop
 Welding Shop
 Plumbing Shop
 Sheet Metal Shop
 Black Smithy
 Moulding Shop
 Fitting Shop
 Carpentry
Prepared By
WORKSHOP DEPARTMENT
GOVERNMENT POLYTECHNIC, BRAMHAPURI
Sr. No. Name of Shop Equipments/ Items Amount Remark
1 Machine Shop 5658968
2 Smithy Shop 112167
3 Welding Shop 697855
4 Carpentry Shop 283598
5 Fitting Shop 232942
6 Plumbing Shop 53215
7 Moulding Shop 141255
8 Sheet metal shop 181986
TOTAL 7361986
INTRODUCTION TO WORKSHOP
 Workshop is a place where students acquire knowledge
on the operation of various processes involved in
manufacturing and production.
 The Workshop Practice course makes students
competent in handling practical work in engineering
environment.
 Workshop is also involved in different maintenance
and repair works for Institute.
INTRODUCTION TO WORKSHOP
Skills acquired by Student from workshop
Select the tools and machinery according to jobs.
Use hand tools in different shops for performing
different operations.
Operate equipment and machinery in different shops.
Prepare job according to drawing.
Maintain workshop related tools, equipment and
machinery.
Prepared By
INTRODUCTION TO WORKSHOP
Workshop Includes following shops
Machine Shop
Welding Shop
Plumbing Shop
Sheet Metal Shop
Black Smithy
Moulding Shop
Fitting Shop
Carpentry
Prepared By
GOVERNMENT POLYTECHNIC BRAMHAPURI
WORKSHOP DEPARTMENT
COURSE OUTCOMES
Program :-Mining Engineering Semester:- First (MZ1I)
Course :- Workshop Practice (WPM 22050)
Students will be able to from workshop
CO1. Select the tools and machinery according to jobs.
CO2. Use hand tools in different shops for performing
different operations.
CO3. Operate equipment and machinery in different shops.
CO4. Prepare job according to drawing.
CO5. Maintain workshop related tools, equipment and machinery.
MACHINE SHOP
 Machine shop is a place in which metal parts are cut to
the required size and put together form mechanical
units or machines.
 The machines so made are to be used directly or
indirectly in the production of necessities and luxuries
of civilization.
 Machine shop is the base of all mechanical
production.
 Machine Shop 01
 Machine Shop 02
Prepared By
EQUIPMENT
 LATHE MACHINE 19
 MILLING MACHINE 02
 SHAPER MACHINE 02
 POWER HACKSAW MACHINE 01
 DRILLING MACHINE 01
 SURFACE GRINDER 01
 TOOL GRINDER 01
Prepared By
Welding Shop
 It is the process of permanent fastening where two
metals are fused at the temperature of 3200°C (when
metals are melted).
 The most common types of welding are:
 1. Electric Arc Welding 2.
 Gas Welding (Oxy Acetylene Welding)
 3. Resistance Welding
 4. Forge or Fire Welding
Prepared By
EQUIPMENT
 Electric Arc Welding 02
 Safety Equipment
Like Hand Gloves, Hand Screen, Goggles etc.
Prepared By
Prepared By
Black Smithy
 The Mechanical working of the metal is the shaping of
the metal in either cold state or hot state.
 This does not include machining, grinding or casting.
 But in Mechanical working of the metal, the metal is
shaped by “pressure” actually, in which forging,
bending, twisting, drawing etc are done bring it to its
final shape.
 In these processes some metals are shaped in both
cold and hot worked.
 Smithy 1
 Smithy 2
Prepared By
EQUIPMENT
 FORGING FURNACE 07
 SURFACE GRINDER 01
 ELECTRIC DRILLING MACHINE 01
 Power Hammer
Prepared By
Moulding Shop
 Moulding is one of the manufacturing process by
which a desired shape of metal is obtained by heating
up to its molten state (liquid state), and pouring into
mould cavity.
 After some time metal is allowed to cool and solidify.
 The solidified piece of metal is known as casting.
 Moulding 1
 Moulding 02
Prepared By
Equipment
 CRUCIBLE FURNACE 01
 CUPOLA FURNACE 01
 Anvil
 Hammers
Prepared By
FITTING SHOP
 Fitting shop is a place where fitting or assembling work
is carried out. Some repair / maintenance and Die
punch work is also carried out in Fitting shop.
Prepared By
CARPENTRY
 The wood is obtained from the trees. In Carpentry
shop students are trained to work on wooden jobs by
using various hand tools and machines.
 Carpentry Shop 1
 Carpentry Shop 2
 EQUIPMENT
1)UNIVERSAL PLANING MACHINE
2)POWER BEND SAW MACHINE
Prepared By
PLUMBING SHOP
 Plumbing is any system that conveys fluids for a
wide range of applications.
 Plumbing uses pipes, valves, plumbing fixtures, tanks,
and other apparatuses to convey fluids.
 Plumbing 1
 Plumbing 2
 Plumbing 3
 Plumbing 4
Prepared By
SHEET METAL SHOP
 Sheet metal fabrication is the process of forming
metal sheets to the desired shape using different
manufacturing methods.
 The completion of a product usually comprises of
many steps – from cutting and bending to surface
treatment and assembling.
 Sheet metal Fabrication 01
 Sheet metal Fabrication 02
Prepared By
Prepared By

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Workshop PPT.pptx

  • 1. WORKSHOP DEPARTMENT Prepared By Prof. Prashant M. Khanorkar In charge Workshop Superintendent Government Polytechnic Bramhapuri
  • 2. CONTENTS  Introduction  Machine Shop  Welding Shop  Plumbing Shop  Sheet Metal Shop  Black Smithy  Moulding Shop  Fitting Shop  Carpentry Prepared By
  • 3.
  • 4.
  • 5. WORKSHOP DEPARTMENT GOVERNMENT POLYTECHNIC, BRAMHAPURI Sr. No. Name of Shop Equipments/ Items Amount Remark 1 Machine Shop 5658968 2 Smithy Shop 112167 3 Welding Shop 697855 4 Carpentry Shop 283598 5 Fitting Shop 232942 6 Plumbing Shop 53215 7 Moulding Shop 141255 8 Sheet metal shop 181986 TOTAL 7361986
  • 6. INTRODUCTION TO WORKSHOP  Workshop is a place where students acquire knowledge on the operation of various processes involved in manufacturing and production.  The Workshop Practice course makes students competent in handling practical work in engineering environment.  Workshop is also involved in different maintenance and repair works for Institute.
  • 7. INTRODUCTION TO WORKSHOP Skills acquired by Student from workshop Select the tools and machinery according to jobs. Use hand tools in different shops for performing different operations. Operate equipment and machinery in different shops. Prepare job according to drawing. Maintain workshop related tools, equipment and machinery. Prepared By
  • 8. INTRODUCTION TO WORKSHOP Workshop Includes following shops Machine Shop Welding Shop Plumbing Shop Sheet Metal Shop Black Smithy Moulding Shop Fitting Shop Carpentry Prepared By
  • 9. GOVERNMENT POLYTECHNIC BRAMHAPURI WORKSHOP DEPARTMENT COURSE OUTCOMES Program :-Mining Engineering Semester:- First (MZ1I) Course :- Workshop Practice (WPM 22050) Students will be able to from workshop CO1. Select the tools and machinery according to jobs. CO2. Use hand tools in different shops for performing different operations. CO3. Operate equipment and machinery in different shops. CO4. Prepare job according to drawing. CO5. Maintain workshop related tools, equipment and machinery.
  • 10. MACHINE SHOP  Machine shop is a place in which metal parts are cut to the required size and put together form mechanical units or machines.  The machines so made are to be used directly or indirectly in the production of necessities and luxuries of civilization.  Machine shop is the base of all mechanical production.  Machine Shop 01  Machine Shop 02 Prepared By
  • 11. EQUIPMENT  LATHE MACHINE 19  MILLING MACHINE 02  SHAPER MACHINE 02  POWER HACKSAW MACHINE 01  DRILLING MACHINE 01  SURFACE GRINDER 01  TOOL GRINDER 01 Prepared By
  • 12. Welding Shop  It is the process of permanent fastening where two metals are fused at the temperature of 3200°C (when metals are melted).  The most common types of welding are:  1. Electric Arc Welding 2.  Gas Welding (Oxy Acetylene Welding)  3. Resistance Welding  4. Forge or Fire Welding Prepared By
  • 13. EQUIPMENT  Electric Arc Welding 02  Safety Equipment Like Hand Gloves, Hand Screen, Goggles etc. Prepared By
  • 15. Black Smithy  The Mechanical working of the metal is the shaping of the metal in either cold state or hot state.  This does not include machining, grinding or casting.  But in Mechanical working of the metal, the metal is shaped by “pressure” actually, in which forging, bending, twisting, drawing etc are done bring it to its final shape.  In these processes some metals are shaped in both cold and hot worked.  Smithy 1  Smithy 2 Prepared By
  • 16. EQUIPMENT  FORGING FURNACE 07  SURFACE GRINDER 01  ELECTRIC DRILLING MACHINE 01  Power Hammer Prepared By
  • 17. Moulding Shop  Moulding is one of the manufacturing process by which a desired shape of metal is obtained by heating up to its molten state (liquid state), and pouring into mould cavity.  After some time metal is allowed to cool and solidify.  The solidified piece of metal is known as casting.  Moulding 1  Moulding 02 Prepared By
  • 18. Equipment  CRUCIBLE FURNACE 01  CUPOLA FURNACE 01  Anvil  Hammers Prepared By
  • 19. FITTING SHOP  Fitting shop is a place where fitting or assembling work is carried out. Some repair / maintenance and Die punch work is also carried out in Fitting shop. Prepared By
  • 20. CARPENTRY  The wood is obtained from the trees. In Carpentry shop students are trained to work on wooden jobs by using various hand tools and machines.  Carpentry Shop 1  Carpentry Shop 2  EQUIPMENT 1)UNIVERSAL PLANING MACHINE 2)POWER BEND SAW MACHINE Prepared By
  • 21. PLUMBING SHOP  Plumbing is any system that conveys fluids for a wide range of applications.  Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids.  Plumbing 1  Plumbing 2  Plumbing 3  Plumbing 4 Prepared By
  • 22. SHEET METAL SHOP  Sheet metal fabrication is the process of forming metal sheets to the desired shape using different manufacturing methods.  The completion of a product usually comprises of many steps – from cutting and bending to surface treatment and assembling.  Sheet metal Fabrication 01  Sheet metal Fabrication 02 Prepared By
  • 23.