Waste in garment industries refers to raw materials that are purchased but not sold as finished products. Reducing waste can significantly increase profits by lowering costs. Waste occurs at various stages of production from fabric sourcing through finishing. Common sources of waste include defects in materials, poor quality control, machine issues, and improper craftsmanship. Implementing techniques to reduce waste streams, control costs, optimize material usage, and enhance quality can help garment companies lower waste and remain competitive.
Lean manufacturing tools for garment industryAzmir Latif Beg
Lean manufacturing is a unified, compressive set of philosophies, rules, guidelines, tools, and techniques for improving and optimizing discrete process.
Lean is a production practice that creates more value with less work by eliminating sources of waste.
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Lean manufacturing tools for garment industryAzmir Latif Beg
Lean manufacturing is a unified, compressive set of philosophies, rules, guidelines, tools, and techniques for improving and optimizing discrete process.
Lean is a production practice that creates more value with less work by eliminating sources of waste.
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
Garment manufacturing process from fabric to poductKarthika M Dev
This was one of my internship project which i done in SIYARAM'S in Gujarat. This is all about the process wch going in the factory from raw materials to the finished goods After a conformed order. Hope this will be helpful.
Washing is the process & technology which is used to modify the appearance, outlook comfort ability and fashion of the garments is called garment washing.
Garment manufacturing process: from fabric to finished apparel productsPrasanta Sarkar
This ebook includes all the steps followed in the process of garment manufacturing - stages from making fabrics from fiber to getting garment sampling to garment production in garment factories. A resource for newcomers to get a summary of the apparel prduction process.
Forward Fashion: inspiration deck on sustainable clothing initiativesWorksThatWork
An inspiration deck on sustainable clothing initiatives developed for a global retailer, featuring slow fashion, material innovations, inspiring re-use of waste and the future of clothes.
Globalization has made it easier than ever to ignore where our clothes come from. The fashion industry has complex connections to many other fields, including manufacturing, advertising, production of raw materials, transportation and retailing. Begin to educate consumers about the importance of APPAREL STANDARDS.
Washing is the process & technology which is used to modify the appearance, outlook comfort ability and fashion of the garments is called garment washing.
Garment manufacturing process: from fabric to finished apparel productsPrasanta Sarkar
This ebook includes all the steps followed in the process of garment manufacturing - stages from making fabrics from fiber to getting garment sampling to garment production in garment factories. A resource for newcomers to get a summary of the apparel prduction process.
Forward Fashion: inspiration deck on sustainable clothing initiativesWorksThatWork
An inspiration deck on sustainable clothing initiatives developed for a global retailer, featuring slow fashion, material innovations, inspiring re-use of waste and the future of clothes.
Globalization has made it easier than ever to ignore where our clothes come from. The fashion industry has complex connections to many other fields, including manufacturing, advertising, production of raw materials, transportation and retailing. Begin to educate consumers about the importance of APPAREL STANDARDS.
Garment dyeing is the cost effectiveness of mass producing identical garments of particular colors.Garment dyeing is the process of dyeing fully fashioned garments (such as pants, pullovers, t-shirts, jeans, sweaters, dresses, bathrobes, casual jackets, shirts, skirts, hosieries) subsequent to manufacturing, as opposed to the conventional method of manufacturing garments from pre-dyed fabrics. A major drawback with this approach is the risk associated with carrying a large inventory of a particular style or color in today's dynamic market. Garment dyeing has been slowly emerging as a process to meet the ephemeral fashion trends adopted by the consumers and new machines and methods have made this process to wear a brighter future for it.The advantage of this process is the cost effectiveness of mass producing identical garments of particular colors.
Quick Response to the market (bar coding etc.,)
Ability to supply a wide range of colorations to the retailer, but only in the shades that are selling
Reduced discounted sales at inventory
Best way to achieved relaxed, casual look .Ability to create special effects such as tie dyed, pigment dyed and washed down in a single process etc.,
A major drawback with this approach is the risk associated with carrying a large inventory of a particular style or color in today's dynamic market.
Traditionally,
Garment manufacturing is an assembly- oriented activity with a great range of raw materials, product types, production volumes, supply chains, retail markets and associated technologies.
Companies range from small family business to multinationals.
The clothing industry is labour intensive industry.
Buying behaviour of working adults towards branded apparel in select indian c...Shubha Brota Raha
The Indian apparel market has demonstrated resilience and growth in an environment characterized by slow economic growth. The domestic apparel market, which was worth INR 207,400 crore (~USD 38 billion) as of 2012, is expected to grow at a compound average growth rate (CAGR) of 9% over the next decade. After food and grocery, it is the 2nd biggest category under organized as well as unorganized retail. Further, on 7 December 2012, the Federal Government of India allowed 51% FDI in multi-brand retail in India.
The face of Indian apparel market is changing very fast. A new class of customers with more money to spend, and a growing passion for fashion, has been generated by swift development and rising urbanization. In India’s high-growth, fast-changing retail clothing market, one can see significant new growth opportunities for foreign and domestic players. Much has been talked about all these issues viz. future of apparel retail in India, the impact of foreign players on the domestic apparel retailers etc. But we should not forget that customers are the end beneficiary of all the retail activities. As a democratic country with high growth rates, the consumer spending has risen sharply as the youth population (33 percent of India‘s population is below the age of 15) has seen a significant increase in its disposable income. The apparel fashion plays a paramount role in shaping apparel consumerism. As lifestyles change, fashion in India is becoming more diversified, as in the Western countries. Technology, ideas and lifestyles are moving concurrently and quickly. Indian market has high complexities in terms of a wide geographic spread and distinct consumer preferences varying by each region necessitating a need for localization even within the geographic zones. Companies and brands that offered monotonous and mundane products for years, have now multiplied their product ranges and new appealing styles, shapes and forms are being launched each season by them. Hence, it becomes crucial to find out the perception of customers towards the various retail developments in apparel segment and the factors responsible for choosing a particular apparel store.
In the view of the above, an attempt was made not only to analyze the customers’ perception towards various retail developments in apparel segment but also to find out their buying behaviour with special reference to three select regions in India – Delhi & NCR, Mumbai and Bangalore.
A study of buying behaviour of working adults towards branded apparels in sel...Shubha Brota Raha
The Indian apparel market has demonstrated resilience and growth in an environment characterized by slow economic growth. The domestic apparel market, which was worth INR 207,400 crore (~USD 38 billion) as of 2012, is expected to grow at a compound average growth rate (CAGR) of 9% over the next decade. After food and grocery, it is the 2nd biggest category under organized as well as unorganized retail. Further, on 7 December 2012, the Federal Government of India allowed 51% FDI in multi-brand retail in India.
The face of Indian apparel market is changing very fast. A new class of customers with more money to spend, and a growing passion for fashion, has been generated by swift development and rising urbanization. In India’s high-growth, fast-changing retail clothing market, one can see significant new growth opportunities for foreign and domestic players. Much has been talked about all these issues viz. future of apparel retail in India, the impact of foreign players on the domestic apparel retailers etc. But we should not forget that customers are the end beneficiary of all the retail activities. As a democratic country with high growth rates, the consumer spending has risen sharply as the youth population (33 percent of India‘s population is below the age of 15) has seen a significant increase in its disposable income. The apparel fashion plays a paramount role in shaping apparel consumerism. As lifestyles change, fashion in India is becoming more diversified, as in the Western countries. Technology, ideas and lifestyles are moving concurrently and quickly. Indian market has high complexities in terms of a wide geographic spread and distinct consumer preferences varying by each region necessitating a need for localization even within the geographic zones. Companies and brands that offered monotonous and mundane products for years, have now multiplied their product ranges and new appealing styles, shapes and forms are being launched each season by them. Hence, it becomes crucial to find out the perception of customers towards the various retail developments in apparel segment and the factors responsible for choosing a particular apparel store.
In the view of the above, an attempt was made not only to analyze the customers’ perception towards various retail developments in apparel segment but also to find out their buying behaviour with special reference to three select regions in India – Delhi & NCR, Mumbai and Bangalore.
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Cracking the Workplace Discipline Code Main.pptxWorkforce Group
Cultivating and maintaining discipline within teams is a critical differentiator for successful organisations.
Forward-thinking leaders and business managers understand the impact that discipline has on organisational success. A disciplined workforce operates with clarity, focus, and a shared understanding of expectations, ultimately driving better results, optimising productivity, and facilitating seamless collaboration.
Although discipline is not a one-size-fits-all approach, it can help create a work environment that encourages personal growth and accountability rather than solely relying on punitive measures.
In this deck, you will learn the significance of workplace discipline for organisational success. You’ll also learn
• Four (4) workplace discipline methods you should consider
• The best and most practical approach to implementing workplace discipline.
• Three (3) key tips to maintain a disciplined workplace.
Personal Brand Statement:
As an Army veteran dedicated to lifelong learning, I bring a disciplined, strategic mindset to my pursuits. I am constantly expanding my knowledge to innovate and lead effectively. My journey is driven by a commitment to excellence, and to make a meaningful impact in the world.
What is the TDS Return Filing Due Date for FY 2024-25.pdfseoforlegalpillers
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Premium MEAN Stack Development Solutions for Modern BusinessesSynapseIndia
Stay ahead of the curve with our premium MEAN Stack Development Solutions. Our expert developers utilize MongoDB, Express.js, AngularJS, and Node.js to create modern and responsive web applications. Trust us for cutting-edge solutions that drive your business growth and success.
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Unveiling the Secrets How Does Generative AI Work.pdfSam H
At its core, generative artificial intelligence relies on the concept of generative models, which serve as engines that churn out entirely new data resembling their training data. It is like a sculptor who has studied so many forms found in nature and then uses this knowledge to create sculptures from his imagination that have never been seen before anywhere else. If taken to cyberspace, gans work almost the same way.
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Explore our most comprehensive guide on lookback analysis at SafePaaS, covering access governance and how it can transform modern ERP audits. Browse now!
Business Valuation Principles for EntrepreneursBen Wann
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Affordable Stationery Printing Services in Jaipur | Navpack n PrintNavpack & Print
Looking for professional printing services in Jaipur? Navpack n Print offers high-quality and affordable stationery printing for all your business needs. Stand out with custom stationery designs and fast turnaround times. Contact us today for a quote!
1. Waste Management in Garment Industries
Waste is purchased raw material that is subsequently not sold as product. Waste costs money.
If ones reduces the amount of waste the company produces it will increase profits and help the
company to remain competitive.
Waste directly hits your bottom line. You invest money, time, and effort without increasing the
value of your products or generating revenue. You can save many thousands of dollars by
reducing waste.
Many manufacturers accept waste as a normal cost of business.
Various Stages of Wastage
Pcs from Pcs issued from
Fabric sourced
production to finishing to
from outside
finishing washing, dying
Pcs issued from
Fabric issued to Pcs issued to
bundling to
cutting printing
sewing
Pcs received Pcs received
Pcs Cut
from printing from printing
Cut pcs issued Pcs issued to Pcs issued to Pcs issued to
to bundling printing finishing packing
2. Fabric Store
Inspection of the incoming fabric is very important. The fabric which is sourced from outside into the
fabric store should be inspected for the defects
Wastes in the cutting room
Wastes in the cutting room can come from several sources including marker utilization, cutting waste
and roll remnants.
Bundling Room
The inspection is not 100%, some defective pieces go undetected and reach the stage of production.
Production Floor
The loaders load the lines with the bundles which pass on the line according to the operation. The
operator may find the piece defective at any stage and dispose it off there and then only.
Dyeing and Washing
The wastages happen when either the pieces are lost or misplaced during the transportation.
Printing/Embroidery
The printing on the garment does not match the standard while in the case of embroidery, it may not be
on the correct place on the garment or the number of threads used are less and desired effect is not
obtained.
Finishing
This may include measurement/fit defect, trims defect or pressing.
3. Reasons for Wastage
Main Causes of Wastage Identified are
• Motion
• Delay/Waiting
• Conveyance (moving thing around)
• Correction
• Overprocessing
• Inventory
• Overproduction
• Knowledge disconnection underutilization of resources
Wastage in Various Stages of Production
• 1. Mistakes in design communication
Sample production
• 2. Craftsmanship problems
• 1. Wrong color or shade
Cutting floor
• 2. Fabric faults
• 1. Machine problems
Sewing department
• 2. Faulty craftsmanship
• 1. Dying
Outsourcing
• 2. Embroidery
Problems detected • 1. Ironing problems
during final inspection • 2. Measurement problems
4. Improvement Methods
Waste Reduction Methods
Wastes in the cutting room
Care in movement of work-in-progress
Quality Control
Recommendations to reduce wastes
Waste stream reduction for apparel manufacturers – To develop a comprehensive
waste management system.
Technique to reduce industry specific waste.
To handle specific operational wastes
Measures to control cost lost in wastage
Finish in time
Minimum changes in original design
Least make break/rework
Keep check on Labor and Material costs
Avoid rework due to bad quality
Optimize usage of materials
Enhance labor productivity through skill training
Efficient Management Information System (MIS) for timely decision making