SlideShare a Scribd company logo
1
© 2004 Superfactory™. All Rights Reserved.
Types of Waste
 Overproduction
 Delays (waiting)
 Transportation
 Process
 Inventories
 Motions
 Defective Products
 Untapped Resources
 Misused Resources
2
© 2004 Superfactory™. All Rights Reserved.
Elimination of Waste
5 S Element Waste/ Improvement Item Deliverable
Systematic Organization Elimination of finding.
Reduction of part selection errors.
Reduced Costs
Improved Quality
Increased Product Options
Sorting-Visual
Placement
Elimination of finding.
Elimination of nonconformances.
Elimination of motion.
Reduction of part selection errors.
Reduced Costs
Increased Safety
Improved Quality
Increased Product Options.
Scrubbing Clean Increased safety.
Preventive maintenance.
Increased equipment knowledge.
Increased Safety
Improved Quality
Standardization Control Increased equipment life.
Higher morale.
Clean environment.
Increased visibility of nonconformances.
Improved Quality
Consistent Delivery
Improved Safety
3
© 2004 Superfactory™. All Rights Reserved.
Waste Identification
 What waste can be identified in the following photos?

More Related Content

Similar to Waste Identification in Manufacturing.ppt

5S.ppt
5S.ppt5S.ppt
Lean vs. Traditional Manufacturing.ppt
Lean vs. Traditional Manufacturing.pptLean vs. Traditional Manufacturing.ppt
Lean vs. Traditional Manufacturing.ppt
MohammedRizwanSharif1
 
Manufacturing.ppt
Manufacturing.pptManufacturing.ppt
Manufacturing.ppt
MohammedRizwanSharif1
 
Dispensing Operations in Manufacturing of Pharmaceutcal Products
Dispensing Operations in Manufacturing of Pharmaceutcal ProductsDispensing Operations in Manufacturing of Pharmaceutcal Products
Dispensing Operations in Manufacturing of Pharmaceutcal Products
Obaid Ali / Roohi B. Obaid
 
Itc kst meet
Itc kst meetItc kst meet
Itc kst meet
prashantnilyam
 
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
Obaid Ali / Roohi B. Obaid
 
Green Cleaning @UNCG
Green Cleaning @UNCGGreen Cleaning @UNCG
Green Cleaning @UNCG
UNC FocusFoward
 
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
Obaid Ali / Roohi B. Obaid
 
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
Obaid Ali / Roohi B. Obaid
 
Redacted bpsa particulate paper bpog 150115 (1)
Redacted bpsa particulate paper bpog 150115 (1)Redacted bpsa particulate paper bpog 150115 (1)
Redacted bpsa particulate paper bpog 150115 (1)
BioPhorum Operations Group
 
Fresh Forum - April 2010
Fresh Forum - April 2010Fresh Forum - April 2010
Fresh Forum - April 2010
tqainc606
 
Product Damage Reduction_CHEP India
Product Damage Reduction_CHEP IndiaProduct Damage Reduction_CHEP India
Product Damage Reduction_CHEP India
Sharon Smorenburg
 
Deviations Permissibility & Handling in GMP
Deviations Permissibility & Handling in GMPDeviations Permissibility & Handling in GMP
Deviations Permissibility & Handling in GMP
Obaid Ali / Roohi B. Obaid
 
Sri Lanka Government Productivity Day 2 - 5S
Sri Lanka Government Productivity Day 2 - 5SSri Lanka Government Productivity Day 2 - 5S
Sri Lanka Government Productivity Day 2 - 5S
Chiang Mai University School of Public Policy
 
Technology That Works
Technology That WorksTechnology That Works
Technology That Works
RitchM
 
OARO 11 Feb 2017
OARO  11 Feb 2017OARO  11 Feb 2017
OARO 11 Feb 2017
Obaid Ali / Roohi B. Obaid
 
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
Antonius Pompi Bramono
 
Rapid sterility testing
Rapid sterility testingRapid sterility testing
Rapid sterility testing
Gibraltar Laboratories
 
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
mmmmm624454
 
Food testing in kenya
Food testing in kenyaFood testing in kenya
Food testing in kenya
cyprian syeunda
 

Similar to Waste Identification in Manufacturing.ppt (20)

5S.ppt
5S.ppt5S.ppt
5S.ppt
 
Lean vs. Traditional Manufacturing.ppt
Lean vs. Traditional Manufacturing.pptLean vs. Traditional Manufacturing.ppt
Lean vs. Traditional Manufacturing.ppt
 
Manufacturing.ppt
Manufacturing.pptManufacturing.ppt
Manufacturing.ppt
 
Dispensing Operations in Manufacturing of Pharmaceutcal Products
Dispensing Operations in Manufacturing of Pharmaceutcal ProductsDispensing Operations in Manufacturing of Pharmaceutcal Products
Dispensing Operations in Manufacturing of Pharmaceutcal Products
 
Itc kst meet
Itc kst meetItc kst meet
Itc kst meet
 
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
Cleaning Validation in Pharmaceutical Manufacturing - A Regulatory Perspectiv...
 
Green Cleaning @UNCG
Green Cleaning @UNCGGreen Cleaning @UNCG
Green Cleaning @UNCG
 
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
Handling of Ingredients in Pharmaceutical Manufacturing Facility (Updated & R...
 
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
Manufacturing of Sterile Products Session 2 of 3-OA-13 May 2015
 
Redacted bpsa particulate paper bpog 150115 (1)
Redacted bpsa particulate paper bpog 150115 (1)Redacted bpsa particulate paper bpog 150115 (1)
Redacted bpsa particulate paper bpog 150115 (1)
 
Fresh Forum - April 2010
Fresh Forum - April 2010Fresh Forum - April 2010
Fresh Forum - April 2010
 
Product Damage Reduction_CHEP India
Product Damage Reduction_CHEP IndiaProduct Damage Reduction_CHEP India
Product Damage Reduction_CHEP India
 
Deviations Permissibility & Handling in GMP
Deviations Permissibility & Handling in GMPDeviations Permissibility & Handling in GMP
Deviations Permissibility & Handling in GMP
 
Sri Lanka Government Productivity Day 2 - 5S
Sri Lanka Government Productivity Day 2 - 5SSri Lanka Government Productivity Day 2 - 5S
Sri Lanka Government Productivity Day 2 - 5S
 
Technology That Works
Technology That WorksTechnology That Works
Technology That Works
 
OARO 11 Feb 2017
OARO  11 Feb 2017OARO  11 Feb 2017
OARO 11 Feb 2017
 
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
Daily Production Management - 5 Tips to Maintain Stability & Exclusion of Abn...
 
Rapid sterility testing
Rapid sterility testingRapid sterility testing
Rapid sterility testing
 
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
FDAs_GMP_Inspection_with_special_regard_to_Aseptic_Process_for_Drugs___Biolog...
 
Food testing in kenya
Food testing in kenyaFood testing in kenya
Food testing in kenya
 

Recently uploaded

Engineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdfEngineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdf
edwin408357
 
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
nedcocy
 
Advanced control scheme of doubly fed induction generator for wind turbine us...
Advanced control scheme of doubly fed induction generator for wind turbine us...Advanced control scheme of doubly fed induction generator for wind turbine us...
Advanced control scheme of doubly fed induction generator for wind turbine us...
IJECEIAES
 
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
upoux
 
Mechanical Engineering on AAI Summer Training Report-003.pdf
Mechanical Engineering on AAI Summer Training Report-003.pdfMechanical Engineering on AAI Summer Training Report-003.pdf
Mechanical Engineering on AAI Summer Training Report-003.pdf
21UME003TUSHARDEB
 
Applications of artificial Intelligence in Mechanical Engineering.pdf
Applications of artificial Intelligence in Mechanical Engineering.pdfApplications of artificial Intelligence in Mechanical Engineering.pdf
Applications of artificial Intelligence in Mechanical Engineering.pdf
Atif Razi
 
Design and optimization of ion propulsion drone
Design and optimization of ion propulsion droneDesign and optimization of ion propulsion drone
Design and optimization of ion propulsion drone
bjmsejournal
 
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
PIMR BHOPAL
 
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
MadhavJungKarki
 
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
ydzowc
 
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
IJECEIAES
 
Null Bangalore | Pentesters Approach to AWS IAM
Null Bangalore | Pentesters Approach to AWS IAMNull Bangalore | Pentesters Approach to AWS IAM
Null Bangalore | Pentesters Approach to AWS IAM
Divyanshu
 
TIME TABLE MANAGEMENT SYSTEM testing.pptx
TIME TABLE MANAGEMENT SYSTEM testing.pptxTIME TABLE MANAGEMENT SYSTEM testing.pptx
TIME TABLE MANAGEMENT SYSTEM testing.pptx
CVCSOfficial
 
Curve Fitting in Numerical Methods Regression
Curve Fitting in Numerical Methods RegressionCurve Fitting in Numerical Methods Regression
Curve Fitting in Numerical Methods Regression
Nada Hikmah
 
AI for Legal Research with applications, tools
AI for Legal Research with applications, toolsAI for Legal Research with applications, tools
AI for Legal Research with applications, tools
mahaffeycheryld
 
Welding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdfWelding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdf
AjmalKhan50578
 
Gas agency management system project report.pdf
Gas agency management system project report.pdfGas agency management system project report.pdf
Gas agency management system project report.pdf
Kamal Acharya
 
morris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdfmorris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdf
ycwu0509
 
Properties Railway Sleepers and Test.pptx
Properties Railway Sleepers and Test.pptxProperties Railway Sleepers and Test.pptx
Properties Railway Sleepers and Test.pptx
MDSABBIROJJAMANPAYEL
 
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
Yasser Mahgoub
 

Recently uploaded (20)

Engineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdfEngineering Standards Wiring methods.pdf
Engineering Standards Wiring methods.pdf
 
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
一比一原版(爱大毕业证书)爱荷华大学毕业证如何办理
 
Advanced control scheme of doubly fed induction generator for wind turbine us...
Advanced control scheme of doubly fed induction generator for wind turbine us...Advanced control scheme of doubly fed induction generator for wind turbine us...
Advanced control scheme of doubly fed induction generator for wind turbine us...
 
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
一比一原版(uofo毕业证书)美国俄勒冈大学毕业证如何办理
 
Mechanical Engineering on AAI Summer Training Report-003.pdf
Mechanical Engineering on AAI Summer Training Report-003.pdfMechanical Engineering on AAI Summer Training Report-003.pdf
Mechanical Engineering on AAI Summer Training Report-003.pdf
 
Applications of artificial Intelligence in Mechanical Engineering.pdf
Applications of artificial Intelligence in Mechanical Engineering.pdfApplications of artificial Intelligence in Mechanical Engineering.pdf
Applications of artificial Intelligence in Mechanical Engineering.pdf
 
Design and optimization of ion propulsion drone
Design and optimization of ion propulsion droneDesign and optimization of ion propulsion drone
Design and optimization of ion propulsion drone
 
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
VARIABLE FREQUENCY DRIVE. VFDs are widely used in industrial applications for...
 
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
1FIDIC-CONSTRUCTION-CONTRACT-2ND-ED-2017-RED-BOOK.pdf
 
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
原版制作(Humboldt毕业证书)柏林大学毕业证学位证一模一样
 
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...
 
Null Bangalore | Pentesters Approach to AWS IAM
Null Bangalore | Pentesters Approach to AWS IAMNull Bangalore | Pentesters Approach to AWS IAM
Null Bangalore | Pentesters Approach to AWS IAM
 
TIME TABLE MANAGEMENT SYSTEM testing.pptx
TIME TABLE MANAGEMENT SYSTEM testing.pptxTIME TABLE MANAGEMENT SYSTEM testing.pptx
TIME TABLE MANAGEMENT SYSTEM testing.pptx
 
Curve Fitting in Numerical Methods Regression
Curve Fitting in Numerical Methods RegressionCurve Fitting in Numerical Methods Regression
Curve Fitting in Numerical Methods Regression
 
AI for Legal Research with applications, tools
AI for Legal Research with applications, toolsAI for Legal Research with applications, tools
AI for Legal Research with applications, tools
 
Welding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdfWelding Metallurgy Ferrous Materials.pdf
Welding Metallurgy Ferrous Materials.pdf
 
Gas agency management system project report.pdf
Gas agency management system project report.pdfGas agency management system project report.pdf
Gas agency management system project report.pdf
 
morris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdfmorris_worm_intro_and_source_code_analysis_.pdf
morris_worm_intro_and_source_code_analysis_.pdf
 
Properties Railway Sleepers and Test.pptx
Properties Railway Sleepers and Test.pptxProperties Railway Sleepers and Test.pptx
Properties Railway Sleepers and Test.pptx
 
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
2008 BUILDING CONSTRUCTION Illustrated - Ching Chapter 08 Doors and Windows.pdf
 

Waste Identification in Manufacturing.ppt

  • 1. 1 © 2004 Superfactory™. All Rights Reserved. Types of Waste  Overproduction  Delays (waiting)  Transportation  Process  Inventories  Motions  Defective Products  Untapped Resources  Misused Resources
  • 2. 2 © 2004 Superfactory™. All Rights Reserved. Elimination of Waste 5 S Element Waste/ Improvement Item Deliverable Systematic Organization Elimination of finding. Reduction of part selection errors. Reduced Costs Improved Quality Increased Product Options Sorting-Visual Placement Elimination of finding. Elimination of nonconformances. Elimination of motion. Reduction of part selection errors. Reduced Costs Increased Safety Improved Quality Increased Product Options. Scrubbing Clean Increased safety. Preventive maintenance. Increased equipment knowledge. Increased Safety Improved Quality Standardization Control Increased equipment life. Higher morale. Clean environment. Increased visibility of nonconformances. Improved Quality Consistent Delivery Improved Safety
  • 3. 3 © 2004 Superfactory™. All Rights Reserved. Waste Identification  What waste can be identified in the following photos?