Vibrobox, developed by Sitel LLC, offers an advanced solution for automatic diagnostics and prescriptive maintenance of industrial equipment, utilizing cutting-edge technologies such as AI and digital signal processing. The system is designed for both critical and mass-market equipment, featuring high accuracy, scalability, and rapid project implementation. Key benefits include reducing unplanned downtime by 15%, lowering maintenance costs, and supporting the digitalization trend in industries.

1. VIBROBOX
Speaker: Alexandr and Yaraslava

2. BRIEF COMPANY INTRODUCTION

3. VibroBox Team
Research fields:
Prescriptive maintenance, condition monitoring, digital signal processing, vibration
diagnostics, neural networks, ML/DS and AI, decision-making systems, cyber-
physical systems
Sitel LLC Develops VibroBox project.
●CEO Dr. Igor Davydov, Ph.D. in
vibration-based diagnostics and
19+ years of industrial and scientific
experience
●18+ scientists, industry experts,
software and hardware engineers
●2 Ph.D. and 4 Ph.D. students

4. Diagnostic and analysis transformation.Really E2E digital?
MEASURE ANALYZE SOLVE
Traditional
approaches
Big Data
approach
VibroBox
approach
+

5. Automatic solutions overview
(diagnostics and analysis)
Solution / type of
maintenance
Strengths Weaknesses Examples
Critical state
identification,
condition-based
• high deployment
speed
• low accuracy,
• low scalability,
• undetailed information,
• need for expert support
Case-based R&D,
prescriptive
• high accuracy • high cost,
• long implementation time,
• low scalability
Big Data solutions (fault
and measurement data
correlation),
predictive
• middle accuracy • long implementation time,
• low scalability,
• low adjustability to equipment
change or modernization
VibroBox,
prescriptive
• fast project
implementation
• perfect scalability
• high accuracy
-

6. TECHNOLOGY

7. VibroBox architecture
VibroBox is a comprehensive solution for automatic diagnostics and
prescriptive maintenance (RxM) of rotary industrial equipment
Industrial equipment
+ 3rd party / VibroBox
HW
Analytical platform User interfaces
• health status,
• maintenance
prescriptions,
• reports,
• analytics
telemetry
data
ethernet,
Wi-Fi, 2-4G

8. VibroBox telemetry acquisition hardware
Critical industrial equipment (TRL 9):
● Applications: critical equipment with specific
operating conditions (high temperatures areas,
varying load and speed, high vibration level,
etc.)
● Hardware: up to 8 accelerometers + temperature
sensors
Mass-market industrial equipment (TRL 4):
● Applications: pumps, fans (blowers), motors and
generators, gearboxes and others
● Hardware: accelerometer + temperature sensor
in wireless monoblock unit

9. Key features
● truly automatic in-depth processing of the wide range
of incoming telemetry data
● universal – covers hundreds of types of both stationary
and moving equipment in the dozens of industries
● early-stage detection of equipment internal parts detects
followed by maintenance recommendations for each structural
element
● up to 100% accuracy rate
● compatible with 3rd party hardware equipment (AB SKF,
Prueftechnik)
● fast project implementation and perfect scalability

10. Inside VibroBox
● the analytical platform uses the kinematic scheme and generates the necessary training
dataset for analyzed equipment before the deployment.
● the synthesized dataset covers 100% of defects for specific equipment unit, forming the
primary digital parametric model.
● the platform processes the incoming telemetry data using relevant algorithms and validates
the primary digital model. After validation, a digital model of the equipment is formed, and the
solution is ready for operation.
dataset of synthesized
vibration signals
equipment
unit
kinematic
scheme
“digital twin”

11. Web user interface

12. AS-IS SCENARIO

13. VibroBox common architecture
Telemetry data acquisition system
(customer side)
Internet
Accelerometers,
Temperature sensors,
(optional sensors)
Data processing service
DataUploader &
API Storage
ERP, MES,
CMMS
Cloud storage
Computing service
Compute
element № 1
Compute
element № n
DB
Web-service App
API Core &
Data Flow
Manager
Telemetry
Device 1
Wi-Fi, 3G/4G,
Ethernet, etc.
network router
CPS/IoT cloud Platform
●multichannel,
●retrieve data,
●store data
(internal storage),
●upload data,
●remote control
CLI,
●self-diagnostic,
●optional functions
Telemetry
Device N

14. TO-BE SCENARIO

15. Telemetry data acquisition system
(customer side)
Internet
Accelerometers,
Temperature sensors,
(optional sensors)
Data processing service
DataUploader &
API Storage
ERP, MES,
CMMS
Cloud storage
Computing service
Compute
element № 1
Compute
element № n
DB
Web-service App
API Core &
Data Flow
Manager
Telemetry
Device 1
Wi-Fi, 3G/4G,
Ethernet, etc.
network router
CPS/IoT cloud Platform
●multichannel,
●retrieve data,
●store data
(internal storage),
●upload data,
●remote control
CLI,
●self-diagnostic,
●optional functions
Telemetry
Device N
«TO-BE» scenario

16. ARCHITECTURE AND TECHNICAL DETAILS

17. Architecture of the Integrated system
Data recording equipment (at the bottom)
Our data aquisition device get additional software to send info
to FIWARE components
Web & Data processing cloud platform (at the middle)
Selected FIWARE components now run in our cloud, and receive
info from recording equipment and vibrobox platform
Client-side applications (at the top)
Our clients now are able to communicate with the system using
FIWARE framework standards

18. Architecture of the
Integrated system

19. Some technical details
Vibrobox cloud platform
Is a docker-based system, it made the integration easy
FIWARE components used
Orion Context Broker, ADAS IoT Agent, Draco Data Storage
Open-source code released
https://github.com/VibroBox/fiware_components/tree/development
Custom software could be easily developed on the clients' side
using the source codes from above

20. KPIs & BUSINESS IMPACT

21. KPIs
FIWARE components integration with VibroBox
Deployment of VibroBox for new equipment
less than in 14 days
Up to 5 days for scaling on site
Reducing of unplanned downtime of the equipment
at 15% (according to the results of the preliminary
experiments)

22. BUSINESS IMPACT
● Increase of output and growth of revenue
● Reduce the costs of maintenance and heavy overhaul
● Extension of equipment service life and an overall increase in its
reliability
● Support for digitalization of production - Industry 4.0 and IIoT

23. Video

24. THANK
YOU!
info@vibrobox.com