• best mix of educational knowledge and practical
experience
• Fuel Cell Design, Fuel Cell Reliability and Failure
Modes, Accelerated Testing, Conductive Polymer
Blends, Hydrogen Production and Distribution,
Greener Energy System, Life Cycle Analysis
• Design a fuelling station for light-duty hydrogen
FCVs for integration into a single residential
building
• Production, compression, potential storage, and
dispensing elements to be included
• Service a minimum daily capacity of 0.8 kg
hydrogen/day/car
• based upon a 35 mile/day commute
• 44 mile/kg fuel economy light-duty fuel cell vehicles
• hydrogen must be compressed to 35 MPa (5000 psig)
• High rise condominium building
• Located in Waterloo Research and Technology Park
• Hydrogenics HySTAT 15 electrolyzer
• 15 Nm3/hr produced
• 32.4 kg/day
• 10 bar discharge
• built-in water purification
• municipal water input
• produces FCV-pure H2
• 99.999% pure
• Capable of fuelling 40 cars per day according to
design requirements
Two-stage
Diaphragm
Compressor
Booster Compressor
Cascade Mass of H2 (Full) Tank Volume
Low Pressure 14 kg 0.60 m3
Medium Pressure 10 kg 0.43 m3
High Pressure 10 kg 0.43 m3
• located upon entrance to parking garage for
ease of access
• three-line charging system (priority controls)
• electronic compensation for temperature and
pressure effects
• SAE J2600 compliant nozzles with SAE J2601
compliant dispenser-vehicle communications
• maximum fill time: 5 minutes
Key Features:
• blast-proof walls (2 hour fire resistance)
• blast-proof windows with thermoplastic glaze
• holds all major equipment (electrolyzer, primary and
booster compression, storage cascade)
• pressure relief system with inert purging gas
• outside ventilation
• limited access (maintenance staff only)
• FMEA revealed significant hazards associated with
human error, deliberate vandalism / terrorism, external
fires, flooding and weather conditions, and potential
valve failures, blockages or leaks along the lines
• Main potential consequences of these hazards include
fire, explosion and suffocation
• Equipment placed in a secure special room designed to
BNQ Hydrogen Installation Code. Dispenser on outdoor
island protected by concrete-filled pipes
• Process control system shuts down equipment if fire,
leak, or elevated temperatures or pressures detected
• Individual system components designed to relevant
codes and standards
• Heat recovery for water and
space heating
• Electrolyzer energy consumed
• 683,280 kWh/year
• 290 solar photovoltaic (PV)
panels
• 60,030 kWh/year
• 4 Wind turbines
• 7000+ kWh/year
• 20 Human Powered Bicycles
(fitness room)
• 10,676 kWh/year
Leadership in Environmental
and Energy Design (LEED®)
Gold Certification
Credits include:
• Being close to public transit
• Low Emitting Materials
(paint)
• Light Pollution Reduction
TOTAL OFFSET = 11.3%
0.000
50.000
100.000
150.000
200.000
250.000
300.000
350.000
Gasoline (Low S) 2010 Gasoline (Low S) 2050 CH2 Fuel Cell 2010 CH2 Fuel Cell 2050
CO2Equiv(g/km)
Type of Fuel and Year
Carbon Equivalent Emissions –
Conventional Gasoline vs FCVs
Vehicle Operation
Upstream
Vehicle Material & Assembly
• Savings of $404.8/year
• Cost to produce 1 kg of H2 is $3.90
• Refueling stations available in Torrance, California for
the Honda FCX Clarity
• Hydrogenics and ITM Power have built electrolysis units
especially for residential use
• Technologies improving, will be more common in
the future
Vehicle Type Cost ($/year)
Conventional ICE $1532.58
Fuel Cell Vehicle $1127.78
Key strategies:
• viral marketing campaign
• local newspaper feature
• bus shelter and exterior
advertising
• branding of UW’s FCV
• info sessions @ UW
• open-door cafe in building
• comprehensive info station
at condominium
University of Waterloo Presentation (2011)

University of Waterloo Presentation (2011)

  • 2.
    • best mixof educational knowledge and practical experience • Fuel Cell Design, Fuel Cell Reliability and Failure Modes, Accelerated Testing, Conductive Polymer Blends, Hydrogen Production and Distribution, Greener Energy System, Life Cycle Analysis
  • 3.
    • Design afuelling station for light-duty hydrogen FCVs for integration into a single residential building • Production, compression, potential storage, and dispensing elements to be included • Service a minimum daily capacity of 0.8 kg hydrogen/day/car • based upon a 35 mile/day commute • 44 mile/kg fuel economy light-duty fuel cell vehicles • hydrogen must be compressed to 35 MPa (5000 psig)
  • 4.
    • High risecondominium building • Located in Waterloo Research and Technology Park
  • 7.
    • Hydrogenics HySTAT15 electrolyzer • 15 Nm3/hr produced • 32.4 kg/day • 10 bar discharge • built-in water purification • municipal water input • produces FCV-pure H2 • 99.999% pure • Capable of fuelling 40 cars per day according to design requirements
  • 8.
    Two-stage Diaphragm Compressor Booster Compressor Cascade Massof H2 (Full) Tank Volume Low Pressure 14 kg 0.60 m3 Medium Pressure 10 kg 0.43 m3 High Pressure 10 kg 0.43 m3
  • 9.
    • located uponentrance to parking garage for ease of access • three-line charging system (priority controls) • electronic compensation for temperature and pressure effects • SAE J2600 compliant nozzles with SAE J2601 compliant dispenser-vehicle communications • maximum fill time: 5 minutes
  • 11.
    Key Features: • blast-proofwalls (2 hour fire resistance) • blast-proof windows with thermoplastic glaze • holds all major equipment (electrolyzer, primary and booster compression, storage cascade) • pressure relief system with inert purging gas • outside ventilation • limited access (maintenance staff only)
  • 12.
    • FMEA revealedsignificant hazards associated with human error, deliberate vandalism / terrorism, external fires, flooding and weather conditions, and potential valve failures, blockages or leaks along the lines • Main potential consequences of these hazards include fire, explosion and suffocation • Equipment placed in a secure special room designed to BNQ Hydrogen Installation Code. Dispenser on outdoor island protected by concrete-filled pipes • Process control system shuts down equipment if fire, leak, or elevated temperatures or pressures detected • Individual system components designed to relevant codes and standards
  • 13.
    • Heat recoveryfor water and space heating • Electrolyzer energy consumed • 683,280 kWh/year • 290 solar photovoltaic (PV) panels • 60,030 kWh/year • 4 Wind turbines • 7000+ kWh/year • 20 Human Powered Bicycles (fitness room) • 10,676 kWh/year Leadership in Environmental and Energy Design (LEED®) Gold Certification Credits include: • Being close to public transit • Low Emitting Materials (paint) • Light Pollution Reduction TOTAL OFFSET = 11.3%
  • 14.
    0.000 50.000 100.000 150.000 200.000 250.000 300.000 350.000 Gasoline (Low S)2010 Gasoline (Low S) 2050 CH2 Fuel Cell 2010 CH2 Fuel Cell 2050 CO2Equiv(g/km) Type of Fuel and Year Carbon Equivalent Emissions – Conventional Gasoline vs FCVs Vehicle Operation Upstream Vehicle Material & Assembly
  • 15.
    • Savings of$404.8/year • Cost to produce 1 kg of H2 is $3.90 • Refueling stations available in Torrance, California for the Honda FCX Clarity • Hydrogenics and ITM Power have built electrolysis units especially for residential use • Technologies improving, will be more common in the future Vehicle Type Cost ($/year) Conventional ICE $1532.58 Fuel Cell Vehicle $1127.78
  • 16.
    Key strategies: • viralmarketing campaign • local newspaper feature • bus shelter and exterior advertising • branding of UW’s FCV • info sessions @ UW • open-door cafe in building • comprehensive info station at condominium