Understanding Converter Types , Components and Application
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Industrial converters are devices used to transform energy from one form to another, ensuring efficient and precise control over various industrial processes.
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Spot welding (or resistance spot welding[1]) is a type of electric resistance welding used to weld various sheet metal products, through a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current.
The process uses two shaped copper alloy electrodes to concentrate welding current into a small "spot" and to simultaneously clamp the sheets together. Work-pieces are held together under pressure exerted by electrodes.
Seam welding is a welding technique in which two similar or dissimilar metals are connected by supplying an electric current and in this process a nugget formation takes place. Mostly, these nuggets are formed in the form of a butt or overlapping welding components. Do you know the meaning of these nuggets? Well, the nuggets are nothing but small pools of molten metal which are formed at the location with high electrical resistance. Seam welding is one of the types of Resistance welding.
Seam welding is a welding technique in which two similar or dissimilar metals are connected by supplying an electric current and in this process a nugget formation takes place. Mostly, these nuggets are formed in the form of a butt or overlapping welding components. Do you know the meaning of these nuggets? Well, the nuggets are nothing but small pools of molten metal which are formed at the location with high resistance. Spot welding and seam welding are two of the most commonly used welding processes in the manufacturing industry. Spot welding is a process that uses heat and pressure to join two metal pieces together. It applies an electric current between two electrodes, creating an electrical arc that melts the metal at the point of contact. Seam welding is a similar process. But instead of using two electrodes, it involves running a continuous wire along the seam of two metal pieces to join them together. Both are used in automotive and aerospace manufacturing for joining sheet metal components.Spot welding is better utilized for welding materials that’re smaller and are overlapping. Spot welding has a manual mode while seam welding does not. Seam welding is great for welds that need an air-tight seal (remember that spot welds tend to not be the best overall. It’s also great for welds that must be continually done such as for placing strings of spot welds.What are the best uses for spot vs. seam welding? Spot welding is ideal for joining thin sheets of metal. Making it ideal for light duty applications including electronics and battery manufacturing. It is also widely used in the automotive sector, due to it’s ease of automation in high-volume production lines.
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Lecture Outline
Introduction to subject
Application Areas
Power Electronic Devices
Power Converters
What is power electronics?
1) Definition
Power Electronics: is the electronics applied to conversion and control of electric power.
Prerequisites
Power electronics incorporates concepts from the fields of
Analog circuits
Electronic devices
Control systems
Power systems
Magnetics
Electric machines
Numerical simulation
Scope
It is not possible to build practical computers, cell phones, personal data devices, cars, airplanes, industrial processes, and other everyday products without power electronics.
Alternative energy systems such as wind generators, solar power, fuel cells, and others require power electronics to function.
Technology advances such as electric and hybrid vehicles, laptop computers, microwave ovens, flat-panel displays, LED lighting, and hundreds of other innovations were not possible until advances in power electronics enabled their implementation.
Although no one can predict the future, it is certain that power electronics will be at the heart of fundamental energy innovations.
Applications: Electric Vehicle Tesla Model S
Functions of the power electronics:
1. Convert the DC battery voltage to the variable AC required to drive the AC motor
240 V battery
Variable-frequency, variable-voltage AC drives the motor
AC motor propels the rear axle
Up to 330 kW (acceleration)
Up to 60 kW regenerative braking
2. Control charging of the battery
Interface to 240 V 60 Hz 1φ 100 A circuit in garage.
Control AC current waveform to be sinusoidal, unity power factor.
Control charging of battery to maximize life.
Applications: Hybrid Vehicles Prius
Power Electronics Module:
Convert the DC battery voltage to the variable AC required to drive the AC motor.
Includes dc-dc boost converter and dc-3φ ac inverter
Control system can operate in all-electric mode or in hybrid gas+electric mode
Partial-power electronics
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Solid state power devices like transistors and diodes experience different types of losses that generate heat during operation. The primary sources of losses are conduction losses due to resistance, switching losses during transitions between on and off states, dynamic losses associated with device behavior, and junction temperature rise. An effective cooling system design considers the heat load, temperature requirements, cooling method, heat transfer calculations, component selection, cooling medium, cooling path layout, safety, maintenance, and documentation.
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The document discusses several types of actuators, including electric, hydraulic, pneumatic, piezoelectric, DC motors, servo motors, and stepper motors. Actuators are devices that convert various types of energy into motion or force and are used widely in applications such as manufacturing, robotics, aerospace, and medicine to control or move physical systems. Each actuator type has distinct advantages and uses depending on the precision, force, speed and other requirements of the application.
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Embedded systems combine both hardware and firmware to perform specific functions. They are used in applications like smartphones, industrial equipment, medical devices, vehicles and more. Key elements include microprocessors or microcontrollers as the core, memory, and interfaces to sensors and actuators in the real world. Common types are small, medium and large-scale systems classified by their complexity, and generations from early 8-bit to modern systems-on-chip. Example applications span consumer electronics, industrial automation, automotive, networking and more. Sensors convert real-world inputs to electrical signals while actuators perform outputs like movement or displays.
Power Electronics
Lecture Outline
Introduction to subject
Application Areas
Power Electronic Devices
Power Converters
What is power electronics?
1) Definition
Power Electronics: is the electronics applied to conversion and control of electric power.
Prerequisites
Power electronics incorporates concepts from the fields of
Analog circuits
Electronic devices
Control systems
Power systems
Magnetics
Electric machines
Numerical simulation
Scope
It is not possible to build practical computers, cell phones, personal data devices, cars, airplanes, industrial processes, and other everyday products without power electronics.
Alternative energy systems such as wind generators, solar power, fuel cells, and others require power electronics to function.
Technology advances such as electric and hybrid vehicles, laptop computers, microwave ovens, flat-panel displays, LED lighting, and hundreds of other innovations were not possible until advances in power electronics enabled their implementation.
Although no one can predict the future, it is certain that power electronics will be at the heart of fundamental energy innovations.
Applications: Electric Vehicle Tesla Model S
Functions of the power electronics:
1. Convert the DC battery voltage to the variable AC required to drive the AC motor
240 V battery
Variable-frequency, variable-voltage AC drives the motor
AC motor propels the rear axle
Up to 330 kW (acceleration)
Up to 60 kW regenerative braking
2. Control charging of the battery
Interface to 240 V 60 Hz 1φ 100 A circuit in garage.
Control AC current waveform to be sinusoidal, unity power factor.
Control charging of battery to maximize life.
Applications: Hybrid Vehicles Prius
Power Electronics Module:
Convert the DC battery voltage to the variable AC required to drive the AC motor.
Includes dc-dc boost converter and dc-3φ ac inverter
Control system can operate in all-electric mode or in hybrid gas+electric mode
Partial-power electronics
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Power modules are versatile and used in diverse applications, and they are expected to grow in popularity as requirements and performance expectations become challenging for designers. Power modules from the best manufacturers, like Mitsubishi Electric India, provide a robust mechanical structure and ensure correct operation as long as the module specifications and guidelines are followed. The upcoming slides will talk about power modules, their uses, and their benefits.
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