Download as PDF, PPTX
Uploaded byIvan Zgela
Overview of solutions for machine monitoring
The document outlines various machine monitoring solutions targeting energy production industries, focusing on different aspects such as condition monitoring, fault detection, and performance measurement for machines like generators and motors. It emphasizes key benefits such as increased productivity, reduced unplanned shutdowns, and enhanced asset management through expert tools. Target users include machine producers, system integrators, and energy consultants, with a strong market potential for modular and customizable monitoring systems.
More Related Content
![[Oil & Gas White Paper] Getting Ahead of the Game: adopting best practices in...](https://cdn.slidesharecdn.com/ss_thumbnails/multi-tieredleakdetectiona42013-130830025442-phpapp02-thumbnail.jpg?width=640&height=640&fit=bounds)
Similar to Overview of solutions for machine monitoring
Overview of solutions for machine monitoring
- 1. OVERVIEW OF SOLUTIONSFOR MACHINE MONITORING
- 2. Compact Stationary MonitoringSolutions MACHINE CONDITION MONITORING SHAFT CURRENT AND VOLTAGE PROTECTION SMALL HYDRO CONDITION MONITORING EXPERT MOTOR CONDITION MONITORING ELECTRICAL MACHINE BLACK BOX SHAFT TORQUE AND POWER MONITORING SYSTEM LOAD ANGLE AND POWER MEASUREMENT SYSTEM FAULT DETECTION SMART SENSOR
- 3. DESCRIPTION: COMPREHENSIVE MACHINEMONITORING SYSTEM OF VARIOUS MACHINE PARAMETERS TARGET INDUSTRY energy production, industry applications END APPLICATION hydro generators, turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL large PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • modular and custom specific protection against all harmful parameters resulting with increased productivity and optimized production • identification of important machine faults • provides key information for effective asset management through expert tools • issues related with: vibrations, temperatures, air gap, magnetic field, partial discharges, cavitation … • large inventory of spare parts • unplanned production shutdowns • rotating machine producers • system integrators and turn-key providers • energy consultants • utilities and public operators Machine Condition Monitoring (MCM)
- 4. DESCRIPTION: SYSTEM FORMEASUREMENT AND PROTECTION FROM SHAFT CURRENT AND VOLTAGE TARGET INDUSTRY energy production, industry applications END APPLICATION hydro generators, turbo generators DIRECT APPLICATION synchronous and induction machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • protection and elimination of parameters that cause generator fault, expensive repairs and production stoppage • identification of important machine fault • easy to install and connect • provides key information for effective asset management through expert tools • machine bearing destruction • maintenance costs of key production application • machine producers and OEMs • system integrators and turn-key providers • plant maintenance groups • reliability service companies Shaft Current & Voltage Protection (SCVP)
- 5. DESCRIPTION: COMPREHENSIVE MACHINEMONITORING SYSTEM OF VARIOUS MACHINE PARAMETERS FOR SMALL HYDRO TARGET INDUSTRY energy production END APPLICATION generation DIRECT APPLICATION synchronous and induction machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • safe, stabile and cost effective monitoring of energy production in rural parts and optimized maintenance periods • identification of key faults • easy to install and connect • provides key information for effective asset management through expert tools and equipment integration • issues related with bearings (vibration, temperatures), windings … • large inventory of spare parts • unplanned production shutdowns • turbine and generator producers • municipals • system integrators • energy consultants Small Hydro Condition Monitoring (SHCM)
- 6. DESCRIPTION: EXPERT SYSTEMFOR MONITORING AND FAULT DETECTION OF VARIOUS TYPES OF INDUCTION MOTORS TARGET INDUSTRY energy production, industry applications END APPLICATION compressors, pumps, mills, irrigation, marine, wind, … DIRECT APPLICATION medium and high voltage inductions motors MARKET POTENTIAL very large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • protection of continuous production with focus on power source of main application, increased availability and stability of production • identification of key motor faults • easy to install and connect • provides key information for effective asset management through expert tools and equipment integration • rotor broken bars and eccentricity • shaft and bearing damages • large inventory of spare parts • unplanned production shutdowns • motor producers and OEMs • system integrators and turn-key providers • energy consultants • utilities and public operators Expert Motor Condition Monitoring (EMCM)
- 7. DESCRIPTION: SMART SENSORFOR ROTOR FAULT DETECTION IN INDUCTION MOTORS TARGET INDUSTRY energy production, industry applications END APPLICATION compressors, pumps, mills, irrigation, marine, wind, … DIRECT APPLICATION medium and high voltage inductions motors MARKET POTENTIAL very large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • simple detection of most important faults that results with better planning of maintenance periods • identification of key motor faults • provides key information for effective asset management through expert tools and equipment integration • rotor broken bars and eccentricity • large inventory of spare parts • unplanned production shutdowns • motor producers and OEMs • system integrators and turn-key providers • energy consultants • utilities and public operators Fault Detection Smart Sensor (FDSS)
- 8. DESCRIPTION: SYSTEM FORRECORDING HARMFUL OPERATING MACHINE CONDITIONS TARGET INDUSTRY energy production, industry applications END APPLICATION hydro generators, turbo generators DIRECT APPLICATION synchronous and induction machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • insurance cost reduction by recording operation activities during the machine warranty period • identification of operating procedures that are harmful for the machine • provides key information (corrective measures) for machine life cycle extension and effective asset management • detection of all important working conditions that are not permissible or represent a potential danger to the life cycle of the machine • insurance companies • system integrators and turn-key providers • energy consultants Electrical Machines Black Box (EMBB)
- 9. DESCRIPTION: SYSTEM FORMEASUREMENT OF SHAFT TORQUE AND POWER ON MACHINES TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • efficiency measurement with increased availability and stability of production • provides key information for effective asset management through expert tools • reduction of production and efficiency loses • rotating machine producers • system integrators and turn-key providers • energy consultants • utilities and public operators Shaft Torque & Power (ST&P)
- 10. DESCRIPTION: SYSTEM FORMEASUREMENT OF MACHINE LOAD ANGLE TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • machine stability measurement, increased availability and stability of production • provides key information for effective asset management through expert tools • reduction of production and efficiency loses • machine stability measurement • energy system stability through integration of LA&P systems • rotating machine producers • system integrators and turn-key providers • energy consultants • utilities and public operators Load Angle & Power (LA&P)
- 11. Portable Monitoring andDiagnostic Instruments INSTRUMENT FOR DETECTION OF INTER COIL SHORT CIRCUITS IN EXCITATION WINDING IN HYDRO/TURBO GENERATORS SLOW-ROLL RUNOUT INSTRUMENT ROUNDNES MEASUREMENT INSTRUMENT INSTRUMENT FOR STATOR WINDING CONNECTION VERIFICATION AIR GAP MEASUREMENT SYSTEM
- 12. DESCRIPTION: SYSTEM ENABLESEXCITATION WINDING INTER COIL SHORT CIRCUIT DETECTION TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL large (unique concept) PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • detection of common and expensive faults with critical production equipment • identification of key faults • provides key information for effective asset management through expert tools • issues related with excitation winding inter-coil short circuits • unplanned production shutdowns • machine producers and OEMs • system integrators • energy consultants • excitation experts Winding Fault Detection (HG-WFD, TG-WFD)
- 13. DESCRIPTION: SYSTEM FORMEASUREMENT AND ANALYSIS OR MACHINE AIR GAP TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL large PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • modular instrument for detection of wide range of generator issues during all phases of machine installation and operation • provides key information for effective asset management through expert tools • issues related with air gap problems • unplanned production shutdowns • quality engineers and machine producers • machine reliability professionals • plant maintenance groups Air Gap Measurement System (AGAP)
- 14. DESCRIPTION: SYSTEM FORMEASUREMENT OF ROUNDNESS OF MACHINE ROTOR AND STATOR TARGET INDUSTRY energy production END APPLICATION hydro generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL medium PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • provides key information during machine factory production or field testing • reduction of maintenance time • easy analysis and overview of stator and rotor faults • issues related with air gap problems • unplanned production shutdowns • quality engineers and machine producers • machine reliability professionals • plant maintenance groups Roundness Measurement Instrument (RMI)
- 15. DESCRIPTION: INSTRUMENT FORVERIFYING THE PROPER CONNECTION OF THE STATOR WINDINGS IN PRODUCTION TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL medium PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • increased machine production and significant reduction of testing time • Easy installation • Simple usage • Clear and actionable readings • issues related with incorrect connections of windings • onsite modifications and repairs • quality engineers and machine producers • machine reliability professionals • plant maintenance groups Field Measurement Instrument (FMI)
- 16. DESCRIPTION: INSTRUMENT FORCENTERING OF MACHINE DURING INSTALLATION OR OVERHAUL TARGET INDUSTRY energy production END APPLICATION hydro and turbo generators DIRECT APPLICATION synchronous machines MARKET POTENTIAL medium PRODUCTION BENEFITS PROBLEMS ADDRESSEDTARGET SEGMENTS KEY VALUE PROPOSITION • reduction of installation and overhaul time • provides key information during machine field installation or overhaul • issues related with incorrect alignment of shaft • onsite modifications and repairs • quality engineers and machine producers • machine reliability professionals • plant maintenance groups Slow-roll Runout Instrument (SRI)
- 17.