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1
SmartSense Transformer
Transformer Efficiency &Analytics
Asset Management
Systems
2
We provide energy Intelligence
to our customersand
help optimize their input cost
and maximize their revenue
through use of internet
About us
500+
Customers
Across India &
South-East Asia
1300
MW
Under
Live monitoring
100
million
Data points
Captured daily
Supported by
3
Your energy is ourBusiness
Integrated energy
Intelligent Platform-
“SmartSense”
can generate up to
30% energysavings
as well as
operations &
maintenance savings
and deliver a
6 -18month payback.
4
Industrial Losses
1. Lack of Real-time Information on Asset Performance
2. Ineffective Assetmaintenance
3. Little or no focus on energy cost reduction,
focus on production and uptime
5
SmartSense
SmartSense is a complete energy intelligence Platform
for Commercial and IndustrialConsumers
Reduce inefficiencies and preventleakages
Optimize the cost of power purchase
Help in preventive maintenance of equipment
• Monitor and Controltheir Energy Consumption
•
•
•
• Optimize the performance ofequipment
6
SmartSense
7
SmartSense Products
SmartSense
Meter+
Cost effective,
Real time energy
audit. Cheaper
and More
Accurate than
existing manual
process
SmartSense
AEMS
SmartSense
ET
SmartSense
Furnace
Comprehensive
Wireless Energy
Management
System for
Power, Flow,
Temperature,
Humidity etc.
Power Sourcing
optimization for
customers with
multiple sources
of power.
Analytics for
Souring
optimization.
Wireless
monitoring and
control of furnace
bringing in
savings in Energy
consumption of
the furnace and
improve product
quality
SmartSense
Transformer(Tx)
Real-time insights
of transformer
efficiency which
helps in proactive
maintenance of
transformers
8
No effective
monitoring
Inability to pick on reasons
for reduced efficiency
No Predictive
maintenance
1st Point of Loss inTransformer
1%of 2 MW
is more important
than
5%of 100 kW
9
Keep a real-timecheck
on the TransformerLosses
Provides Intelligence for
preventive maintenance
and helps predictfailure
Help Improve lifespan
of a transformer
Increases
capital utilization &
optimize energy
consumption
SmartSense Transformer(Tx)
advanced
monitoring
&analytical
tool
10
SmartSense TxDeliverables
Transformer Insight
(Separate package)
Performing analytics on
data & providing health
reports of transformer
Real time EfficiencyView
View Real time data on
dashboard. This includes
other electrical Parameters
SmartSense Insight
Limited access to
Ecolibrium Insights
Platform
Automated reports
Daily/ Monthly/
Quarterly reports
Alerts
User configurable SMS
and E-Mail alerts
11
SmartSense TxOffering (without TxInsight)
• Every minutes of data of each meter (with Accuracy of Class 1.0) through SmartSense Dashboard
• List of parameters tracked at transformer includes – kW (average & 3ф), kVA (average & 3ф), kWh,
kVAh VLL (average & 3ф), VLN (average & 3ф ), Current (average & 3ф), PF (average & 3ф), Neutral
Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib
• Email alerts & SMS alertson various instantaneous parameters like kW, kVA, VLL, VLN, Current,
PF, Neutral Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib
• SMS alerts will be available on PAID BASIS, while Email alerts are provided free
• Standard report for transformers - Summary sheet with kwh and losses (kwh of primary and
secondary and Loss in each 15/30/60 mins daily)
• Standard reports are free, while Customized reports will be provided on Chargeable Basis
• Limited access to SmartSense Insight (with Analyze and Reports section) will be provided
12
FAQ fromCustomers
o I have data with me. Can you use it ?
We will not be able to use your data presently. We will have this facility in future.
o I already have meters installed. Will you install yours too ?
Yes. We will replace those meters with our system so that integration with our backend is easy.
o I have 1meter installed at my transformer. Can I use your service ?
No. You will be required to install our system.
o I don’t want to pay for 2nd year. Then ?
Access to SmartSense will be discontinued, however, system will still be installed at your premises
so you can use meters installed (but access to SmartSense dashboard will be stopped completely)
13
FAQ fromCustomers
o After I start monitoring my transformer, what then ?
After concrete data of 6 months, you will have the choice to subscribe to Ecolibrium Tx Insight
module. See Slide16
o Can you prove my ROI ?
Yes. ROI can be proved through Ecolibrium Tx Insight module, provided client acts on provided
suggestions. See Slide 17
o I have more than 1transformer at my location. How many SmartSense Tx will I need to buy ?
You will have to buy that many number of SmartSenseTx
o What are the other benefits that I get from SmartSense Tx ?
If you are looking to becoming an OA customer, then you will be entitled to our Pre-Bid Analysis
service at an attractive discount. See Slide 18
14
TxInsight Offering
It encompasses complete lifecycle of transformer with data-oriented approach.
Tx analytics offering addresses three typical questions –
• When to do transformer maintenance?
• What to do in transformer maintenance?
• When to replace the transformer?
• Health trend with lifecycle management
• Predictive maintenance alerts–
• Highlighting deterioration in efficiency and health of the transformer
• Individual trends of each factor affecting the transformer efficiency
• Recommendations with concrete scope of improvement (including load optimization)
TxAnalytics offering
Once 6 months’
Power datais
available, TxInsight
will providepayback
period of
significantly lower
than 1year
15
TxInsight - Case Study – Company X
Industry – Engineering
Brief Description:
• Established in 1972, Company X is one of the largest players catering to Automobile sector. It is a global
solution provider of Bearing Cages as well as special purpose Stamped Components with manufacturing
facilities in India and China
• Company’s constant focus on quality, systems and processes resulting inISO 14001:2004(E) Environmental
Certification and ISO/TS16949-III certification, which is the highest certification in Auto component
manufacturing sector
Quick Facts
Annual ElectricityBill
Rs. ~60 Lacs
Contract Demand
1,450 kV
Transformer Rating
2,000 kVA
Year of Transformer
Installation - 2006
16
TxInsight – Case Study – Company X
92.00%
92.50%
93.50%
93.00%
94.00%
94.50%
95.00%
96.00%
95.50%
Jun-
15
Jun-30
Jul-
15
Jul-30
Aug-
15
Aug-30
Sep-
15
Sep-30
Oct-
15
Oct-30
Nov-
15
Nov-30
Dec-
15
Dec-30
Efficiency (Loading Neutralized) VsTime
96.50%
Tx
Insight suggested
replacement of
bushing
Tx Insight
suggested oil
filtration
3.7%
Loss
3.7 %
Gain
0.75%
Loss 0.64%
Gain
Bushing Problem &oil filtration alerts
Step 1
We started monitoring client’s
transformer from Jun’ 2014 with
SmartSense Tx. For every 15 days,
efficiency was analysed with respect to
loading, current imbalances, voltage
imbalances, THD, neutral current
Step 2
Based on the analysis of the data
available every 15 days, voltage
imbalances increased significantly. Tx
Insight recommended bushing problem
in transformer based on voltage
imbalances and drop inefficiency
Payback periodprovided
Less than 10days
17
TxInsight - Case Study – Company Y
Industry – Automobile
Brief Description:
• Established in 1977, Company Y is the subsidiary of the one of the largest automobile player in the world. In
India, company is the ninth largest car manufacturer. It is also largest manufacturer of the Diesel engines in
India
• Certified for ISO 50001, Company’s installed manufacturing capacity is 1,35,000 cars and 2,00,000 engines,
with world-class automation
Quick Facts
Annual ElectricityBill
Rs. ~1.8 Cr
Contract Demand
25,000 kVA
(only 50% is utilized)
Transformer Rating
2,500 kVA
(Paint shop transformer)
Year of Transformer
Installation - 2006
18
97.00%
97.40%
97.20%
97.80%
97.60%
98.00%
Efficiency (Loading Neutralized) Vs
Time
98.80%
98.60%
98.40%
98.20%
TxInsight – Case Study – Company Y
TxInsight
suggestedoil
filtration
0.6 %
Gain
0.95 %
Loss
Timely oil filtration alert
Step 1
We started monitoring client’s
transformer from Jul’ 2014 with
SmartSense Tx. For every 15 days,
beside loading and efficiency,
parameters like current imbalances,
voltage imbalances, THD, Neutral
Current were analysed
Step 2
Based on the analysis of the data
available every 15 days, Tx Insight
recommended Oil filtration action in
November’ 2014, which resulted in
significant increase in efficiency
Payback periodprovided
Less than amonth
19
80% is consumed i.e. 19,200 units in 1day
192 Units lost in 1day
1MW contractload
If loss of transformer increases by 1%(compared to past)
If this loss goes unnoticed for 3 months Title
TxInsight ROI – Bird’sView
1
2
3
Cost of Units Lost =17,280 units * 7 rupees
=INR 1,20,960/- Loss in just 3 months
If this loss happens even twice in a year, the total loss in a year is about INR 2.5 Lacs
20
Other Benefits of SmartSenseTx
• For Open Access aspirants, Pre-bid analytics can be provided at a nominal costs
• Analytics is based on actual 15mins consumption data (through SmartSense Tx Power
monitoring) and energy exchange MCP and MCV values of past 12months
• Pre-bid analytics addresses following questions–
o What is my current load profile for 24 hours?
o Can I opt for Open Access?
o If I opt, what can be minimum and maximum volumes for daily bidding?
o If I opt for Open Access, is my minimum threshold volume higher than or equal to minimum daily bidding limit set
by State Regulatory Commissions?
o If I opt for Open Access, what should be my maximum “tolerance” price while bidding?
o How many times in year bidding price has come below my maximum “tolerance” price?
22
Creating a world where every watt counts!
23
GENUINE AUTOMATION
36-37, Sai-Dham Commercial Center,
Landewadi, Bhosari, Pune-411039,
India
marketing@genuineautomation.com +91 20 6510 6562 www.genuineautomation.net

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Transformer Asset Management & Analytics

  • 1. 1 SmartSense Transformer Transformer Efficiency &Analytics Asset Management Systems
  • 2. 2 We provide energy Intelligence to our customersand help optimize their input cost and maximize their revenue through use of internet About us 500+ Customers Across India & South-East Asia 1300 MW Under Live monitoring 100 million Data points Captured daily Supported by
  • 3. 3 Your energy is ourBusiness Integrated energy Intelligent Platform- “SmartSense” can generate up to 30% energysavings as well as operations & maintenance savings and deliver a 6 -18month payback.
  • 4. 4 Industrial Losses 1. Lack of Real-time Information on Asset Performance 2. Ineffective Assetmaintenance 3. Little or no focus on energy cost reduction, focus on production and uptime
  • 5. 5 SmartSense SmartSense is a complete energy intelligence Platform for Commercial and IndustrialConsumers Reduce inefficiencies and preventleakages Optimize the cost of power purchase Help in preventive maintenance of equipment • Monitor and Controltheir Energy Consumption • • • • Optimize the performance ofequipment
  • 7. 7 SmartSense Products SmartSense Meter+ Cost effective, Real time energy audit. Cheaper and More Accurate than existing manual process SmartSense AEMS SmartSense ET SmartSense Furnace Comprehensive Wireless Energy Management System for Power, Flow, Temperature, Humidity etc. Power Sourcing optimization for customers with multiple sources of power. Analytics for Souring optimization. Wireless monitoring and control of furnace bringing in savings in Energy consumption of the furnace and improve product quality SmartSense Transformer(Tx) Real-time insights of transformer efficiency which helps in proactive maintenance of transformers
  • 8. 8 No effective monitoring Inability to pick on reasons for reduced efficiency No Predictive maintenance 1st Point of Loss inTransformer 1%of 2 MW is more important than 5%of 100 kW
  • 9. 9 Keep a real-timecheck on the TransformerLosses Provides Intelligence for preventive maintenance and helps predictfailure Help Improve lifespan of a transformer Increases capital utilization & optimize energy consumption SmartSense Transformer(Tx) advanced monitoring &analytical tool
  • 10. 10 SmartSense TxDeliverables Transformer Insight (Separate package) Performing analytics on data & providing health reports of transformer Real time EfficiencyView View Real time data on dashboard. This includes other electrical Parameters SmartSense Insight Limited access to Ecolibrium Insights Platform Automated reports Daily/ Monthly/ Quarterly reports Alerts User configurable SMS and E-Mail alerts
  • 11. 11 SmartSense TxOffering (without TxInsight) • Every minutes of data of each meter (with Accuracy of Class 1.0) through SmartSense Dashboard • List of parameters tracked at transformer includes – kW (average & 3ф), kVA (average & 3ф), kWh, kVAh VLL (average & 3ф), VLN (average & 3ф ), Current (average & 3ф), PF (average & 3ф), Neutral Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib • Email alerts & SMS alertson various instantaneous parameters like kW, kVA, VLL, VLN, Current, PF, Neutral Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib • SMS alerts will be available on PAID BASIS, while Email alerts are provided free • Standard report for transformers - Summary sheet with kwh and losses (kwh of primary and secondary and Loss in each 15/30/60 mins daily) • Standard reports are free, while Customized reports will be provided on Chargeable Basis • Limited access to SmartSense Insight (with Analyze and Reports section) will be provided
  • 12. 12 FAQ fromCustomers o I have data with me. Can you use it ? We will not be able to use your data presently. We will have this facility in future. o I already have meters installed. Will you install yours too ? Yes. We will replace those meters with our system so that integration with our backend is easy. o I have 1meter installed at my transformer. Can I use your service ? No. You will be required to install our system. o I don’t want to pay for 2nd year. Then ? Access to SmartSense will be discontinued, however, system will still be installed at your premises so you can use meters installed (but access to SmartSense dashboard will be stopped completely)
  • 13. 13 FAQ fromCustomers o After I start monitoring my transformer, what then ? After concrete data of 6 months, you will have the choice to subscribe to Ecolibrium Tx Insight module. See Slide16 o Can you prove my ROI ? Yes. ROI can be proved through Ecolibrium Tx Insight module, provided client acts on provided suggestions. See Slide 17 o I have more than 1transformer at my location. How many SmartSense Tx will I need to buy ? You will have to buy that many number of SmartSenseTx o What are the other benefits that I get from SmartSense Tx ? If you are looking to becoming an OA customer, then you will be entitled to our Pre-Bid Analysis service at an attractive discount. See Slide 18
  • 14. 14 TxInsight Offering It encompasses complete lifecycle of transformer with data-oriented approach. Tx analytics offering addresses three typical questions – • When to do transformer maintenance? • What to do in transformer maintenance? • When to replace the transformer? • Health trend with lifecycle management • Predictive maintenance alerts– • Highlighting deterioration in efficiency and health of the transformer • Individual trends of each factor affecting the transformer efficiency • Recommendations with concrete scope of improvement (including load optimization) TxAnalytics offering Once 6 months’ Power datais available, TxInsight will providepayback period of significantly lower than 1year
  • 15. 15 TxInsight - Case Study – Company X Industry – Engineering Brief Description: • Established in 1972, Company X is one of the largest players catering to Automobile sector. It is a global solution provider of Bearing Cages as well as special purpose Stamped Components with manufacturing facilities in India and China • Company’s constant focus on quality, systems and processes resulting inISO 14001:2004(E) Environmental Certification and ISO/TS16949-III certification, which is the highest certification in Auto component manufacturing sector Quick Facts Annual ElectricityBill Rs. ~60 Lacs Contract Demand 1,450 kV Transformer Rating 2,000 kVA Year of Transformer Installation - 2006
  • 16. 16 TxInsight – Case Study – Company X 92.00% 92.50% 93.50% 93.00% 94.00% 94.50% 95.00% 96.00% 95.50% Jun- 15 Jun-30 Jul- 15 Jul-30 Aug- 15 Aug-30 Sep- 15 Sep-30 Oct- 15 Oct-30 Nov- 15 Nov-30 Dec- 15 Dec-30 Efficiency (Loading Neutralized) VsTime 96.50% Tx Insight suggested replacement of bushing Tx Insight suggested oil filtration 3.7% Loss 3.7 % Gain 0.75% Loss 0.64% Gain Bushing Problem &oil filtration alerts Step 1 We started monitoring client’s transformer from Jun’ 2014 with SmartSense Tx. For every 15 days, efficiency was analysed with respect to loading, current imbalances, voltage imbalances, THD, neutral current Step 2 Based on the analysis of the data available every 15 days, voltage imbalances increased significantly. Tx Insight recommended bushing problem in transformer based on voltage imbalances and drop inefficiency Payback periodprovided Less than 10days
  • 17. 17 TxInsight - Case Study – Company Y Industry – Automobile Brief Description: • Established in 1977, Company Y is the subsidiary of the one of the largest automobile player in the world. In India, company is the ninth largest car manufacturer. It is also largest manufacturer of the Diesel engines in India • Certified for ISO 50001, Company’s installed manufacturing capacity is 1,35,000 cars and 2,00,000 engines, with world-class automation Quick Facts Annual ElectricityBill Rs. ~1.8 Cr Contract Demand 25,000 kVA (only 50% is utilized) Transformer Rating 2,500 kVA (Paint shop transformer) Year of Transformer Installation - 2006
  • 18. 18 97.00% 97.40% 97.20% 97.80% 97.60% 98.00% Efficiency (Loading Neutralized) Vs Time 98.80% 98.60% 98.40% 98.20% TxInsight – Case Study – Company Y TxInsight suggestedoil filtration 0.6 % Gain 0.95 % Loss Timely oil filtration alert Step 1 We started monitoring client’s transformer from Jul’ 2014 with SmartSense Tx. For every 15 days, beside loading and efficiency, parameters like current imbalances, voltage imbalances, THD, Neutral Current were analysed Step 2 Based on the analysis of the data available every 15 days, Tx Insight recommended Oil filtration action in November’ 2014, which resulted in significant increase in efficiency Payback periodprovided Less than amonth
  • 19. 19 80% is consumed i.e. 19,200 units in 1day 192 Units lost in 1day 1MW contractload If loss of transformer increases by 1%(compared to past) If this loss goes unnoticed for 3 months Title TxInsight ROI – Bird’sView 1 2 3 Cost of Units Lost =17,280 units * 7 rupees =INR 1,20,960/- Loss in just 3 months If this loss happens even twice in a year, the total loss in a year is about INR 2.5 Lacs
  • 20. 20 Other Benefits of SmartSenseTx • For Open Access aspirants, Pre-bid analytics can be provided at a nominal costs • Analytics is based on actual 15mins consumption data (through SmartSense Tx Power monitoring) and energy exchange MCP and MCV values of past 12months • Pre-bid analytics addresses following questions– o What is my current load profile for 24 hours? o Can I opt for Open Access? o If I opt, what can be minimum and maximum volumes for daily bidding? o If I opt for Open Access, is my minimum threshold volume higher than or equal to minimum daily bidding limit set by State Regulatory Commissions? o If I opt for Open Access, what should be my maximum “tolerance” price while bidding? o How many times in year bidding price has come below my maximum “tolerance” price?
  • 21. 22 Creating a world where every watt counts!
  • 22. 23 GENUINE AUTOMATION 36-37, Sai-Dham Commercial Center, Landewadi, Bhosari, Pune-411039, India marketing@genuineautomation.com +91 20 6510 6562 www.genuineautomation.net