Asset Management Solution for the cloud, SmartSenst Tx from Ecolibrium provides intelligent analysis to predict breakdown early enough to take maintenance when it's needed. It helps space out maintenance cycles to provide significant cost benefits to the asset owner.
2. 2
We provide energy Intelligence
to our customersand
help optimize their input cost
and maximize their revenue
through use of internet
About us
500+
Customers
Across India &
South-East Asia
1300
MW
Under
Live monitoring
100
million
Data points
Captured daily
Supported by
3. 3
Your energy is ourBusiness
Integrated energy
Intelligent Platform-
“SmartSense”
can generate up to
30% energysavings
as well as
operations &
maintenance savings
and deliver a
6 -18month payback.
4. 4
Industrial Losses
1. Lack of Real-time Information on Asset Performance
2. Ineffective Assetmaintenance
3. Little or no focus on energy cost reduction,
focus on production and uptime
5. 5
SmartSense
SmartSense is a complete energy intelligence Platform
for Commercial and IndustrialConsumers
Reduce inefficiencies and preventleakages
Optimize the cost of power purchase
Help in preventive maintenance of equipment
• Monitor and Controltheir Energy Consumption
•
•
•
• Optimize the performance ofequipment
7. 7
SmartSense Products
SmartSense
Meter+
Cost effective,
Real time energy
audit. Cheaper
and More
Accurate than
existing manual
process
SmartSense
AEMS
SmartSense
ET
SmartSense
Furnace
Comprehensive
Wireless Energy
Management
System for
Power, Flow,
Temperature,
Humidity etc.
Power Sourcing
optimization for
customers with
multiple sources
of power.
Analytics for
Souring
optimization.
Wireless
monitoring and
control of furnace
bringing in
savings in Energy
consumption of
the furnace and
improve product
quality
SmartSense
Transformer(Tx)
Real-time insights
of transformer
efficiency which
helps in proactive
maintenance of
transformers
8. 8
No effective
monitoring
Inability to pick on reasons
for reduced efficiency
No Predictive
maintenance
1st Point of Loss inTransformer
1%of 2 MW
is more important
than
5%of 100 kW
9. 9
Keep a real-timecheck
on the TransformerLosses
Provides Intelligence for
preventive maintenance
and helps predictfailure
Help Improve lifespan
of a transformer
Increases
capital utilization &
optimize energy
consumption
SmartSense Transformer(Tx)
advanced
monitoring
&analytical
tool
10. 10
SmartSense TxDeliverables
Transformer Insight
(Separate package)
Performing analytics on
data & providing health
reports of transformer
Real time EfficiencyView
View Real time data on
dashboard. This includes
other electrical Parameters
SmartSense Insight
Limited access to
Ecolibrium Insights
Platform
Automated reports
Daily/ Monthly/
Quarterly reports
Alerts
User configurable SMS
and E-Mail alerts
11. 11
SmartSense TxOffering (without TxInsight)
• Every minutes of data of each meter (with Accuracy of Class 1.0) through SmartSense Dashboard
• List of parameters tracked at transformer includes – kW (average & 3ф), kVA (average & 3ф), kWh,
kVAh VLL (average & 3ф), VLN (average & 3ф ), Current (average & 3ф), PF (average & 3ф), Neutral
Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib
• Email alerts & SMS alertson various instantaneous parameters like kW, kVA, VLL, VLN, Current,
PF, Neutral Current, THDvr, THDvy, THDvb, THDir, THDiy,THDib
• SMS alerts will be available on PAID BASIS, while Email alerts are provided free
• Standard report for transformers - Summary sheet with kwh and losses (kwh of primary and
secondary and Loss in each 15/30/60 mins daily)
• Standard reports are free, while Customized reports will be provided on Chargeable Basis
• Limited access to SmartSense Insight (with Analyze and Reports section) will be provided
12. 12
FAQ fromCustomers
o I have data with me. Can you use it ?
We will not be able to use your data presently. We will have this facility in future.
o I already have meters installed. Will you install yours too ?
Yes. We will replace those meters with our system so that integration with our backend is easy.
o I have 1meter installed at my transformer. Can I use your service ?
No. You will be required to install our system.
o I don’t want to pay for 2nd year. Then ?
Access to SmartSense will be discontinued, however, system will still be installed at your premises
so you can use meters installed (but access to SmartSense dashboard will be stopped completely)
13. 13
FAQ fromCustomers
o After I start monitoring my transformer, what then ?
After concrete data of 6 months, you will have the choice to subscribe to Ecolibrium Tx Insight
module. See Slide16
o Can you prove my ROI ?
Yes. ROI can be proved through Ecolibrium Tx Insight module, provided client acts on provided
suggestions. See Slide 17
o I have more than 1transformer at my location. How many SmartSense Tx will I need to buy ?
You will have to buy that many number of SmartSenseTx
o What are the other benefits that I get from SmartSense Tx ?
If you are looking to becoming an OA customer, then you will be entitled to our Pre-Bid Analysis
service at an attractive discount. See Slide 18
14. 14
TxInsight Offering
It encompasses complete lifecycle of transformer with data-oriented approach.
Tx analytics offering addresses three typical questions –
• When to do transformer maintenance?
• What to do in transformer maintenance?
• When to replace the transformer?
• Health trend with lifecycle management
• Predictive maintenance alerts–
• Highlighting deterioration in efficiency and health of the transformer
• Individual trends of each factor affecting the transformer efficiency
• Recommendations with concrete scope of improvement (including load optimization)
TxAnalytics offering
Once 6 months’
Power datais
available, TxInsight
will providepayback
period of
significantly lower
than 1year
15. 15
TxInsight - Case Study – Company X
Industry – Engineering
Brief Description:
• Established in 1972, Company X is one of the largest players catering to Automobile sector. It is a global
solution provider of Bearing Cages as well as special purpose Stamped Components with manufacturing
facilities in India and China
• Company’s constant focus on quality, systems and processes resulting inISO 14001:2004(E) Environmental
Certification and ISO/TS16949-III certification, which is the highest certification in Auto component
manufacturing sector
Quick Facts
Annual ElectricityBill
Rs. ~60 Lacs
Contract Demand
1,450 kV
Transformer Rating
2,000 kVA
Year of Transformer
Installation - 2006
16. 16
TxInsight – Case Study – Company X
92.00%
92.50%
93.50%
93.00%
94.00%
94.50%
95.00%
96.00%
95.50%
Jun-
15
Jun-30
Jul-
15
Jul-30
Aug-
15
Aug-30
Sep-
15
Sep-30
Oct-
15
Oct-30
Nov-
15
Nov-30
Dec-
15
Dec-30
Efficiency (Loading Neutralized) VsTime
96.50%
Tx
Insight suggested
replacement of
bushing
Tx Insight
suggested oil
filtration
3.7%
Loss
3.7 %
Gain
0.75%
Loss 0.64%
Gain
Bushing Problem &oil filtration alerts
Step 1
We started monitoring client’s
transformer from Jun’ 2014 with
SmartSense Tx. For every 15 days,
efficiency was analysed with respect to
loading, current imbalances, voltage
imbalances, THD, neutral current
Step 2
Based on the analysis of the data
available every 15 days, voltage
imbalances increased significantly. Tx
Insight recommended bushing problem
in transformer based on voltage
imbalances and drop inefficiency
Payback periodprovided
Less than 10days
17. 17
TxInsight - Case Study – Company Y
Industry – Automobile
Brief Description:
• Established in 1977, Company Y is the subsidiary of the one of the largest automobile player in the world. In
India, company is the ninth largest car manufacturer. It is also largest manufacturer of the Diesel engines in
India
• Certified for ISO 50001, Company’s installed manufacturing capacity is 1,35,000 cars and 2,00,000 engines,
with world-class automation
Quick Facts
Annual ElectricityBill
Rs. ~1.8 Cr
Contract Demand
25,000 kVA
(only 50% is utilized)
Transformer Rating
2,500 kVA
(Paint shop transformer)
Year of Transformer
Installation - 2006
18. 18
97.00%
97.40%
97.20%
97.80%
97.60%
98.00%
Efficiency (Loading Neutralized) Vs
Time
98.80%
98.60%
98.40%
98.20%
TxInsight – Case Study – Company Y
TxInsight
suggestedoil
filtration
0.6 %
Gain
0.95 %
Loss
Timely oil filtration alert
Step 1
We started monitoring client’s
transformer from Jul’ 2014 with
SmartSense Tx. For every 15 days,
beside loading and efficiency,
parameters like current imbalances,
voltage imbalances, THD, Neutral
Current were analysed
Step 2
Based on the analysis of the data
available every 15 days, Tx Insight
recommended Oil filtration action in
November’ 2014, which resulted in
significant increase in efficiency
Payback periodprovided
Less than amonth
19. 19
80% is consumed i.e. 19,200 units in 1day
192 Units lost in 1day
1MW contractload
If loss of transformer increases by 1%(compared to past)
If this loss goes unnoticed for 3 months Title
TxInsight ROI – Bird’sView
1
2
3
Cost of Units Lost =17,280 units * 7 rupees
=INR 1,20,960/- Loss in just 3 months
If this loss happens even twice in a year, the total loss in a year is about INR 2.5 Lacs
20. 20
Other Benefits of SmartSenseTx
• For Open Access aspirants, Pre-bid analytics can be provided at a nominal costs
• Analytics is based on actual 15mins consumption data (through SmartSense Tx Power
monitoring) and energy exchange MCP and MCV values of past 12months
• Pre-bid analytics addresses following questions–
o What is my current load profile for 24 hours?
o Can I opt for Open Access?
o If I opt, what can be minimum and maximum volumes for daily bidding?
o If I opt for Open Access, is my minimum threshold volume higher than or equal to minimum daily bidding limit set
by State Regulatory Commissions?
o If I opt for Open Access, what should be my maximum “tolerance” price while bidding?
o How many times in year bidding price has come below my maximum “tolerance” price?