Inspection and Testing


      Module 5
Testing Methodology
     Live Tests
Earth Loop Testing




        Loop Tester   20kA
                         2000A
                          200A
             TEST


                          2000Ω
                        200Ω
                      20Ω
Earth Loop Testing




        Loop Tester   20kA
                         2000A
                          200A
             TEST


                          2000Ω
                        200Ω
                      20Ω
Direct measurement of Zs




1.15Ω


                                   ON
Direct measurement of Zs



     0.35Ω




                           ON
Direct measurement of Zs



     0.55Ω




                           ON
Direct measurement of Zs



     0.65Ω




                           ON
Direct measurement of Zs



                         0.85Ω




                                           ON




Record the highest value i.e 0.85Ώ
Measurement of Ze
Earthing conductor must be
disconnected for this test and
the installation turned off




          0.25Ω
Measurement of Ze (three phase)

                   Fuses must be
                   removed to
                   disconnect the
                   installation for this
                   test
                           0.25Ω


        ON



  OFF
Measurement of Ze (three phase)

                   Fuses must be
                   removed to
                   disconnect the
                   installation for this
                   test
                           0.26Ω


        ON



  OFF
Measurement of Ze (three phase)

                   Fuses must be
                   removed to
                   disconnect the
                   installation for this
                   test
                           0.25Ω


        ON



  OFF
Fault Current Testing




                      0.865
        Loop Tester           20kA
                                 2000A
                                  200A
             TEST


                                  2000Ω
                                200Ω
                              20Ω
Fault Current Testing




                        865
        Loop Tester           20kA
                                 2000A
                                  200A
             TEST


                                  2000Ω
                                200Ω
                              20Ω
Measurement of Prospective Short Circuit Current
Note: The Earth lead is
connected to the neutral
terminal




         1.25kA
Measurement of Prospective Earth Fault Current




   1.25kA
Measurement of Prospective Short Circuit Current 3ph


                           Note: The Earth lead is
                           connected to the neutral
                           terminal



                                       2.25kA


                   ON



             OFF
Measurement of Prospective Short Circuit Current 3ph


                           Note: The Earth lead is
                           connected to the neutral
                           terminal



                                       2.28kA


                   ON



             OFF
Measurement of Prospective Short Circuit Current 3ph


                           Note: The Earth lead is
                           connected to the neutral
                           terminal



                                       2.25kA


                   ON



             OFF
Determination of 3phase fault current

Highest single phase value measured = 2.28kA
                             2.28 X     3   = 3.95kA
An approximation can be done as 2 x the reading i.e.2 x 2.28 = 4.56kA


      Note:- The minimum breaking capacity for
               protective devices is 4kA
RCD Testing




                                mA
      00          1800         30   100                    X   1
                          20              200
                                                 X   1/2           X   5
                         10                300


           TEST
RCD Testing




                                mA
      00          1800         30   100                    X   1
                          20              200
                                                 X   1/2           X   5
                         10                300


           TEST
No Trip Test ½ current (15mA)



            Load must be disconnected

       ON




32A OFF
30mA
                        OR 1
                   0   180
                             30
                                        1
                                  1/2       5
Full Current Test (30mA)



            Must trip within:-

       ON   200ms BS4293
            300ms BSEN61008-1


32A OFF
30mA
                            26ms
                       0   180
                                 30
                                            1
                                      1/2       5
Full Current Test (30mA)


            Change half cycle

       ON   Record highest
            value i.e 26ms


32A OFF
30mA
                        18ms
                   0   180
                             30
                                        1
                                  1/2       5
Fast Trip Test (150mA)



            Must trip within 40ms

       ON




32A OFF
30mA
                           15ms
                      0   180
                                30
                                           1
                                     1/2       5
Fast Trip Test (150mA)


            Change half cycle

       ON   Record highest
            value i.e 15ms


32A OFF
30mA
                        9ms
                   0   180
                             30
                                        1
                                  1/2       5
Earth Electrode Test

                         125Ω
                                TEST
               C1   P1          P2   C2




                                                    TEST SPIKES
                                 3m       3m
        d

             15m-25m                                 15m-25m
                           Minimum 10 x d


Electrode under test
Earth Electrode Test

                         127Ώ
                                TEST
               C1   P1          P2   C2




                                                    TEST SPIKES
                                 3m       3m
        d

             15m-25m                                 15m-25m
                           Minimum 10 x d


Electrode under test
Earth Electrode Test

                         122Ω
                                TEST
               C1   P1          P2   C2




                                                    TEST SPIKES
                                 3m       3m
        d

             15m-25m                                 15m-25m
                           Minimum 10 x d


Electrode under test
Percentage Deviation
Average Value          122 + 125 + 127
                                          = 124.7
                             3
Maximum deviation
                          124.7 – 122 = 2.7 *
                          125 – 124.7 = 0.3
                          127 – 124.7 = 2.3

Percentage deviation
                             2.7
                                         x 100 = 2.1%
                            124.7

2% is very good, any value above 5% should be re-tested increasing the
distance between the Electrode and the current spike.
T.T Systems RCD protected Electrode Test
                                        Bonding




                                        Earthing Conductor
   145Ω                                 To Electrode
  Loop Tester
                                  ON

                            RCD



                                  OFF
Section B School Nursery
1) a) Which type of verification is required for this installation
   b) What documentation/information is required
   c) State two statutory regulations that govern the inspection
      and test
   d) What documentation will need to be completed

1)a) As a new installation it will require an Initial Verification
  b) The results of the assessment regarding maximum
      demand, methods of earthing etc and charts or diagrams
      regarding the type of circuit, number of points
served, location of control, methods of protection and
equipment vulnerable to damage by the test equipment
c) State two statutory regulations that govern the inspection
       and test
c) The Health and Safety at Work Act and the Electricity at
      Work Regulations


d) What documentation will need to be completed
d) The Electrical Installation Certificate and
      i) schedule of test results
      ii) schedule of inspection
2) List the test instruments required for this installation

Voltage proving unit
Low reading Ohm meter and insulation resistance meter
(contained in a combined Insulation/Continuity tester)
Earth loop impedance and Prospective Short-circuit current
meter
There are no RCDs in the installation, therefore no test
equipment is required for these tests
3) List in the correct sequence the tests that are required

i) Continuity of protective conductors including bonding
ii) Ring final circuit continuity
iii) Insulation resistance
iv) Polarity
v) Earth loop impedance
vi) Prospective fault current
vii)Functional testing
4)a) Calculate the approximate value of R1 + R2 of the ring
   final circuit in rooms 1 and 2
b)Calculate the approximate Zs value for the above ring
c) What other test is automatically carried out when carrying
   out the ring final circuit continuity test

a) 2.5mm2 + 1.5mm2 = 7.41 + 12.1 = 19.51mΩ/m
   R1 + R2 = 0.25(19.51/1000 x 30) = 0.15Ω
b) Zs = Ze + (R1 + R2)
   Zs = 0.4 + 0.15 = 0.55Ω (measured at 200 C)
c) This test proves, continuity of the live conductors as a ring,
   continuity of the cpc and proves polarity
5) The following insulation resistance values have been
recorded for 3 circuits supplied from the distribution board:-
  2MΩ, 7MΩ and 50MΩ, all other circuits are > 200MΩ
Calculate the overall insulation resistance value and determine
if this value is acceptable or unacceptable (give reasons)

1/RT = 1/R1 + 1/R2 + 1/R3 + 1/R4
1/RT = 1/2 + 1/7 + 1/50 + 1/200
1/RT = 0.5 + 0.143 + 0.02 + 0.005 = 0.668
RT = 1/0.668 = 1.5MΩ
This is greater than the minimum of 0.5MΩ (acceptable)
6)a) Calculate the Zs value of the air conditioning unit
 b) What factors need to be applied when correcting
measured Zs values
 c) What other method can be used to verify the measured Zs
     value
 d) Apply the method given in c) above and confirm of the
     measured Zs value is acceptable or unacceptable
 e) If unacceptable give two methods of overcoming this
       unacceptable reading
a)Zs = Ze + (R1 +R2)
(4.0mm2 + 1.5mm2 = 4.61 + 12.1 = 16.71mΩ/m)
Zs = 0.4 + (16.71/1000 x 15) = 0.65Ω (measured at 200 C)
b) Factors which need to be applied are:-
i) Ambient temperature when the test is conducted

ii) Cable operating temperature        (usually 700C)

c) The rule of thumb        (0.75 x max Zs)

d) Max Zs = 1.5Ω (1.5 x 0.75 = 1.125Ω > 0.65Ω measured
The circuit is acceptable
e) The two methods recognised in BS7671 are:-
i)   Provide the circuit with an RCD
ii) Provide local supplementary bonding complying with the max
    resistance value of 413-02-27/8
7) For one of the lighting circuits list all components of the
earth fault loop impedance path
                   b                          c


   a                                                   d



                   f                              e


a) Supply phase, b) supply phase conductor, c) circuit phase
conductor, d) exposed-conductive-part of the light, e) c.p.c of
the lighting circuit, f) return path (armour/sheath) of the
supply cable

T&i live tests

  • 1.
    Inspection and Testing Module 5 Testing Methodology Live Tests
  • 2.
    Earth Loop Testing Loop Tester 20kA 2000A 200A TEST 2000Ω 200Ω 20Ω
  • 3.
    Earth Loop Testing Loop Tester 20kA 2000A 200A TEST 2000Ω 200Ω 20Ω
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
    Direct measurement ofZs 0.85Ω ON Record the highest value i.e 0.85Ώ
  • 9.
    Measurement of Ze Earthingconductor must be disconnected for this test and the installation turned off 0.25Ω
  • 10.
    Measurement of Ze(three phase) Fuses must be removed to disconnect the installation for this test 0.25Ω ON OFF
  • 11.
    Measurement of Ze(three phase) Fuses must be removed to disconnect the installation for this test 0.26Ω ON OFF
  • 12.
    Measurement of Ze(three phase) Fuses must be removed to disconnect the installation for this test 0.25Ω ON OFF
  • 13.
    Fault Current Testing 0.865 Loop Tester 20kA 2000A 200A TEST 2000Ω 200Ω 20Ω
  • 14.
    Fault Current Testing 865 Loop Tester 20kA 2000A 200A TEST 2000Ω 200Ω 20Ω
  • 15.
    Measurement of ProspectiveShort Circuit Current Note: The Earth lead is connected to the neutral terminal 1.25kA
  • 16.
    Measurement of ProspectiveEarth Fault Current 1.25kA
  • 17.
    Measurement of ProspectiveShort Circuit Current 3ph Note: The Earth lead is connected to the neutral terminal 2.25kA ON OFF
  • 18.
    Measurement of ProspectiveShort Circuit Current 3ph Note: The Earth lead is connected to the neutral terminal 2.28kA ON OFF
  • 19.
    Measurement of ProspectiveShort Circuit Current 3ph Note: The Earth lead is connected to the neutral terminal 2.25kA ON OFF
  • 20.
    Determination of 3phasefault current Highest single phase value measured = 2.28kA 2.28 X 3 = 3.95kA An approximation can be done as 2 x the reading i.e.2 x 2.28 = 4.56kA Note:- The minimum breaking capacity for protective devices is 4kA
  • 21.
    RCD Testing mA 00 1800 30 100 X 1 20 200 X 1/2 X 5 10 300 TEST
  • 22.
    RCD Testing mA 00 1800 30 100 X 1 20 200 X 1/2 X 5 10 300 TEST
  • 23.
    No Trip Test½ current (15mA) Load must be disconnected ON 32A OFF 30mA OR 1 0 180 30 1 1/2 5
  • 24.
    Full Current Test(30mA) Must trip within:- ON 200ms BS4293 300ms BSEN61008-1 32A OFF 30mA 26ms 0 180 30 1 1/2 5
  • 25.
    Full Current Test(30mA) Change half cycle ON Record highest value i.e 26ms 32A OFF 30mA 18ms 0 180 30 1 1/2 5
  • 26.
    Fast Trip Test(150mA) Must trip within 40ms ON 32A OFF 30mA 15ms 0 180 30 1 1/2 5
  • 27.
    Fast Trip Test(150mA) Change half cycle ON Record highest value i.e 15ms 32A OFF 30mA 9ms 0 180 30 1 1/2 5
  • 28.
    Earth Electrode Test 125Ω TEST C1 P1 P2 C2 TEST SPIKES 3m 3m d 15m-25m 15m-25m Minimum 10 x d Electrode under test
  • 29.
    Earth Electrode Test 127Ώ TEST C1 P1 P2 C2 TEST SPIKES 3m 3m d 15m-25m 15m-25m Minimum 10 x d Electrode under test
  • 30.
    Earth Electrode Test 122Ω TEST C1 P1 P2 C2 TEST SPIKES 3m 3m d 15m-25m 15m-25m Minimum 10 x d Electrode under test
  • 31.
    Percentage Deviation Average Value 122 + 125 + 127 = 124.7 3 Maximum deviation 124.7 – 122 = 2.7 * 125 – 124.7 = 0.3 127 – 124.7 = 2.3 Percentage deviation 2.7 x 100 = 2.1% 124.7 2% is very good, any value above 5% should be re-tested increasing the distance between the Electrode and the current spike.
  • 32.
    T.T Systems RCDprotected Electrode Test Bonding Earthing Conductor 145Ω To Electrode Loop Tester ON RCD OFF
  • 33.
    Section B SchoolNursery 1) a) Which type of verification is required for this installation b) What documentation/information is required c) State two statutory regulations that govern the inspection and test d) What documentation will need to be completed 1)a) As a new installation it will require an Initial Verification b) The results of the assessment regarding maximum demand, methods of earthing etc and charts or diagrams regarding the type of circuit, number of points served, location of control, methods of protection and equipment vulnerable to damage by the test equipment
  • 34.
    c) State twostatutory regulations that govern the inspection and test c) The Health and Safety at Work Act and the Electricity at Work Regulations d) What documentation will need to be completed d) The Electrical Installation Certificate and i) schedule of test results ii) schedule of inspection
  • 35.
    2) List thetest instruments required for this installation Voltage proving unit Low reading Ohm meter and insulation resistance meter (contained in a combined Insulation/Continuity tester) Earth loop impedance and Prospective Short-circuit current meter There are no RCDs in the installation, therefore no test equipment is required for these tests
  • 36.
    3) List inthe correct sequence the tests that are required i) Continuity of protective conductors including bonding ii) Ring final circuit continuity iii) Insulation resistance iv) Polarity v) Earth loop impedance vi) Prospective fault current vii)Functional testing
  • 37.
    4)a) Calculate theapproximate value of R1 + R2 of the ring final circuit in rooms 1 and 2 b)Calculate the approximate Zs value for the above ring c) What other test is automatically carried out when carrying out the ring final circuit continuity test a) 2.5mm2 + 1.5mm2 = 7.41 + 12.1 = 19.51mΩ/m R1 + R2 = 0.25(19.51/1000 x 30) = 0.15Ω b) Zs = Ze + (R1 + R2) Zs = 0.4 + 0.15 = 0.55Ω (measured at 200 C) c) This test proves, continuity of the live conductors as a ring, continuity of the cpc and proves polarity
  • 38.
    5) The followinginsulation resistance values have been recorded for 3 circuits supplied from the distribution board:- 2MΩ, 7MΩ and 50MΩ, all other circuits are > 200MΩ Calculate the overall insulation resistance value and determine if this value is acceptable or unacceptable (give reasons) 1/RT = 1/R1 + 1/R2 + 1/R3 + 1/R4 1/RT = 1/2 + 1/7 + 1/50 + 1/200 1/RT = 0.5 + 0.143 + 0.02 + 0.005 = 0.668 RT = 1/0.668 = 1.5MΩ This is greater than the minimum of 0.5MΩ (acceptable)
  • 39.
    6)a) Calculate theZs value of the air conditioning unit b) What factors need to be applied when correcting measured Zs values c) What other method can be used to verify the measured Zs value d) Apply the method given in c) above and confirm of the measured Zs value is acceptable or unacceptable e) If unacceptable give two methods of overcoming this unacceptable reading a)Zs = Ze + (R1 +R2) (4.0mm2 + 1.5mm2 = 4.61 + 12.1 = 16.71mΩ/m) Zs = 0.4 + (16.71/1000 x 15) = 0.65Ω (measured at 200 C)
  • 40.
    b) Factors whichneed to be applied are:- i) Ambient temperature when the test is conducted ii) Cable operating temperature (usually 700C) c) The rule of thumb (0.75 x max Zs) d) Max Zs = 1.5Ω (1.5 x 0.75 = 1.125Ω > 0.65Ω measured The circuit is acceptable e) The two methods recognised in BS7671 are:- i) Provide the circuit with an RCD ii) Provide local supplementary bonding complying with the max resistance value of 413-02-27/8
  • 41.
    7) For oneof the lighting circuits list all components of the earth fault loop impedance path b c a d f e a) Supply phase, b) supply phase conductor, c) circuit phase conductor, d) exposed-conductive-part of the light, e) c.p.c of the lighting circuit, f) return path (armour/sheath) of the supply cable