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Factory Acceptance Test (FAT)
of Rail
for Ampang (AMG)
Line Extension Project (LEP)
Contractor : GKLP - CHEC
Supplier:
CRM Trading Limited
(China Railway Materials)
Manufacturer:
Pangang Group Steel Vanadium &
Titanium CO., LTD.
CONTENTS
 Introduction FAT Rail
 Itinerary – Plan & Actual
 Rail Production Process
 Types of Test
Panzhihua City, Sichuan Province, China
FAT OF RAIL FOR AMPANG LEP
PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD.
PANZHIHUA CITY, CHINA
26 JULY – 31 JULY 2013
Introduction
Pangang Factory, Panzhihua City
Participant:
CIDB 1
Prasarana 1
Rapid 1
Opus 1
HSSI 1
GKLP 1
CHEC 2
Total = 8
INTRODUCTION
 FAT is written to Qualify and Accept the supply of rails.
OBJECTIVE
 To supervise the rail production process of R260 and R350HT rails to
fully comply with the requirement of BS13674-1:2011.
 Buyer’s or representatives will also witness and participate in the FAT,
to verify and prove all the test result are to be in compliance with the
criteria. If FAT are all qualified, the rails shall be acceptance.
FAT INCLUDES
 Laboratory Tests
 Dimension Tolerances
 Surface Quality
 internal quality
*There are two (2) grades of 60E1
rails tested for this FAT,
consists of R260 and R350HT.
Standard
BS EN 13674-1:2011
FAT OF RAIL FOR AMPANG LEP
PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD.
PANZHIHUA CITY, CHINA
Rail production process
at Pangang manufacture, Panzhihua City
Materials & it process
Materials
1. Iron
2. Carbon
3. Scrap metals and ect.
Mixed Heated Bloom Rolled
Hot
stamping
Natural
cooling
Cutting
the rail
Test
Process flow
Rail process - bloom
Blooms (A hot metal block) made from
basic oxygen steel
Rail process - rolled
Rail process – rolled
Rail process – cooling process
Rail process – Stright – cutting (25 Meter)
FAT OF RAIL FOR AMPANG LEP
PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD.
PANZHIHUA CITY, CHINA
Types of Test
at Pangang manufacture, Panzhihua City
Oxide Cleanness,
Fatigue Test
Hydrogen &
Oxygen Test
Hardness &
Tensile
Test
Dimension Test Chemical
Composition Test
Sulfur Prints,
Microstructure
Test
Hardness & Tensile Test
Hydrogen & Oxygen Test
Dimension Test Test
Chemical Composition Test
Sulfur Print Test
Ultrasonic Test
Steel Rail arrived in Port Klang = 25 August 2013 (1st Delivery)
2nd Delivery = > May 2014 (R350HT)
Types Pieces
R260 664
R350HT 656
Total 1320

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The Production Process for the Steel Rail for Ampang LEP

  • 1. Factory Acceptance Test (FAT) of Rail for Ampang (AMG) Line Extension Project (LEP) Contractor : GKLP - CHEC Supplier: CRM Trading Limited (China Railway Materials) Manufacturer: Pangang Group Steel Vanadium & Titanium CO., LTD.
  • 2. CONTENTS  Introduction FAT Rail  Itinerary – Plan & Actual  Rail Production Process  Types of Test Panzhihua City, Sichuan Province, China
  • 3. FAT OF RAIL FOR AMPANG LEP PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD. PANZHIHUA CITY, CHINA 26 JULY – 31 JULY 2013 Introduction Pangang Factory, Panzhihua City Participant: CIDB 1 Prasarana 1 Rapid 1 Opus 1 HSSI 1 GKLP 1 CHEC 2 Total = 8
  • 4. INTRODUCTION  FAT is written to Qualify and Accept the supply of rails. OBJECTIVE  To supervise the rail production process of R260 and R350HT rails to fully comply with the requirement of BS13674-1:2011.  Buyer’s or representatives will also witness and participate in the FAT, to verify and prove all the test result are to be in compliance with the criteria. If FAT are all qualified, the rails shall be acceptance. FAT INCLUDES  Laboratory Tests  Dimension Tolerances  Surface Quality  internal quality *There are two (2) grades of 60E1 rails tested for this FAT, consists of R260 and R350HT. Standard BS EN 13674-1:2011
  • 5. FAT OF RAIL FOR AMPANG LEP PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD. PANZHIHUA CITY, CHINA Rail production process at Pangang manufacture, Panzhihua City
  • 6. Materials & it process Materials 1. Iron 2. Carbon 3. Scrap metals and ect. Mixed Heated Bloom Rolled Hot stamping Natural cooling Cutting the rail Test Process flow
  • 7. Rail process - bloom Blooms (A hot metal block) made from basic oxygen steel
  • 8. Rail process - rolled
  • 10. Rail process – cooling process
  • 11. Rail process – Stright – cutting (25 Meter)
  • 12. FAT OF RAIL FOR AMPANG LEP PANGANG GROUP STEEL VANADIUM & TITANIUM CO., LTD. PANZHIHUA CITY, CHINA Types of Test at Pangang manufacture, Panzhihua City
  • 13. Oxide Cleanness, Fatigue Test Hydrogen & Oxygen Test Hardness & Tensile Test Dimension Test Chemical Composition Test Sulfur Prints, Microstructure Test
  • 20. Steel Rail arrived in Port Klang = 25 August 2013 (1st Delivery) 2nd Delivery = > May 2014 (R350HT) Types Pieces R260 664 R350HT 656 Total 1320

Editor's Notes

  1. This template can be used as a starter file for a photo album.