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NCMEH Research Project 2016
1
An experimental analysis of the effect of
Capillary number on leading edge
cavitation cell size
Dylan J Henness1
Abstract
An experimental hydrofoil cavitation set-up and procedure is utilised to analyse and explore the effects
of Capillary Number on the variation in the size of the cavity leading edge cell. This is undertaken
through the experimental modelling of viscid flow over a blunt-based section geometry centred on the
NACA 5-digit standard thickness distribution undertaken at the Australian Maritime College
Cavitation Research Laboratory, Launceston. The experimental study varies both cavitation number,
ranging from 0.25 to 0.52 and Reynolds number, ranging from 3.5∙106
to 7.0∙106
over a NACA 16-029
hydrofoil profile. This research is undertaken for the purpose of the greater understanding of global
cavitation physics including the transition to turbulence and the growth and collapse of cavity vapour
structures.
Keywords
Cavitation, Capillary Number, Saffman-Taylor, NACA, Cell Size, Hydrofoil, AMC
1 Introduction
Cavitation is the formation of vapour voids within a fluid body caused by the local static pressure falling below the
fluids vapour pressure. According to Bernoulli’s equation, this will often occur due to fluid acceleration around a
flow obstruction such as a hydrofoil or pump impeller. This cavity formation on the obstruction surface is also known
as ‘sheet’ or ‘attached’ cavitation and is further classified by its dynamic stability. If the formed cavity closes
downstream of the trailing edge, the cavity is deemed as ‘stable’ or ‘super’, featuring a relatively stable cavity length.
Instances where the formed cavity closes upstream of the trailing edge, the cavity is termed as ‘partial’, and often
exhibits a periodically varying cavity length as a result of the shedding of vapour voids within the body of the cavity.
The classification of a cavity is often determined by its Cavitation Number, a dimensionless value representing the
relationship between the difference in local absolute pressure, the vapour pressure and kinetic energy per unit volume.
Small divots are often present in the leading edge of attached cavitation causing the formation of cells perpendicular
to the direction of flow. Although very little known research has been conducted into cause and quantification of
these observed ‘cells’, their presence and structure suggests a possible relationship to the Saffman-Taylor instability.
The Saffman-Taylor instability represents the division of a lower viscosity, or ‘driving’ fluid body injected into a
1
Corresponding Author information:
Bachelor of Engineering (Ocean Engineering) (Honours)
email: dhenness@utas.edu.au
phone: (03) 6324 3999
NCMEH, University of Tasmania, Australian Maritime College
D. HENNESS - NCMEH Dissertation Proceedings 2015
2
‘driven fluid’ of higher viscosity, caused by the morphologically unstable interface between the two fluids. The most
common example of this instability is air injected into corn syrup within a Hele-Shaw cell, shown below in Figure 1
is an illustration of this phenomenon. As shown, the driving fluid experiences ‘tip splitting’ as it is injected into the
driven fluid causing the formation of ‘fingers’ within the Hele-Shaw cell, this occurrence is more commonly known
as ‘viscous fingering’. It is this phenomenon that presents the possible link to the injection of vapour (driving fluid)
confined underneath the boundary layer, into the fluid body (driven fluid).
Figure 1: Viscous Fingering in a Hele-Shaw Cell, NetworkingCreatively (2014)
As the Saffman-Taylor instability is commonly studied with consideration to flow injection through a Hele-Shaw
cell, all current knowledge of the instability is founded based on the Hele-Shaw condition, thus for the comparative
analysis, the leading edge cavity condition will be explored and analysed against the current Hele-Shaw model.
The classic Saffman-Taylor model is based around the varying Hele-Shaw cell width, 𝑊ℎ, taken as the lateral cell
diameter of the predominantly circular or square test section, finger width, 𝑤𝑓, and the cell height, 𝑏ℎ, taken as the
spacing between the cell boundaries. For the analysis of the cavity leading edge cell with respect to the Hele-Shaw
model, characteristic finger width, 𝑤𝑓 cell width, 𝑊ℎ and cell height, 𝑏ℎ will be substituted with the leading edge cell
with, 𝑤𝑐, total cavity length, 𝑊𝑐, and the boundary layer displacement thickness at the leading edge cell, 𝛿∗
,
respectively. The considered total cavity length and characteristic cell width are depicted below in Figure 1.
The classic Saffman-Taylor problem describes that as the driving fluid body is injected into the driven fluid by the
imposed pressure gradient, ∇𝑃 the initially uniform interface between the two fluids begins to destabilize, thus
warping the inner face of the cavity, it is this warping that causes the cavity body to split and divide, leading to the
𝑊ℎ
Figure 2: A hydrofoil cavity describing the characteristic cavity length, 𝑾 𝒄 and cell width, 𝒘 𝒄. Australian
Maritime College (2014)
𝑊𝑐
𝑤𝑐
D. HENNESS - NCMEH Dissertation Proceedings 2015
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formation of the commonly known, ‘viscous finger’. In a steady state condition, a finger of width, 𝑤 is found to
occupy a fraction of the total cavity width as represented by the relative finger width expression, 𝜆 = 𝑤 𝑊⁄ .
For Newtonian fluids, the two dimensional velocity field, u averaged through the height of the sample fluid body is
given by Darcy’s Law with consideration to the Hele-Shaw condition, expressing the relationship between pressure
gradient and velocity within the fluid as shown in Equation (1), (Chevalier, Amar, Bonn, & Lindner, 2005).
2
12
hb
u p  

(1)
Where µ denotes the ‘dynamic’ or ‘absolute’ viscosity of the injected fluid.
Following Equation (1) assuming an incompressible flow, the pressure field satisfies Laplace’s Equation,
0p  (2)
The pressure field is calculated within the injected fluid including a pressure rise over the interface due to the
interfacial tension between the two fluids expressed as,
p R   (3)
Where 𝜎 is the interfacial tension between the two fluids, with 𝑅 denoting the radius of curvature of the interface,
again assuming two-dimensional flow as justified in the limits of small Capillary Numbers Leger and Ceccio (1998).
The final boundary condition states the assumption of equal normal velocity at either side of the fluid interface with
𝑛 denoting the normal vector and 𝑈 the normal velocity at the outer boundary adjacent to the interface.
U n u n   (4)
Solving the boundary conditions (1), (2) & (4) the finger shape and width can be solved for a given pressure gradient.
Many quantitative studies into the instability focus on the width of the finger, 𝑤 relative to the Hele-Shaw cell width,
𝑊ℎ as a function of the fluid injection velocity. It follows from Equations (1), (2) & (3) that the finger width is
bounded by the relative effect of viscous forces to surface tension across the liquid/gas interface, also known as the
Capillary Number, 𝐶𝑎. Equation (5) describes the general form of Capillary number with Equation (6) denoting the
Hele-Shaw modification for Capillary number from Kondic (2014).
Re
We
Ca

 

v
(5)
2
2
12
Hele Shaw
h
UR
Ca
b




(6)
Where 𝐯 denotes the characteristic velocity. Weber number, We and Reynolds number, Re are defined as follows.
Re
l


v
(7)
2
l
We



v
(8)
Where 𝜌 denotes the fluid density and l the characteristic length.
From Equation (6) above it is clear that the radius of curvature of the interface, and thus relative finger width is
governed by Capillary number, and is therefore expected that finger width and thus leading edge cell size will
decrease as velocity is increased. This prediction is validated from various experimental observations in Hele-Shaw
cell injections undertaken by Tabeling, Zocchi, and Libchaber (1988) and Chevalier et al. (2005).
D. HENNESS - NCMEH Dissertation Proceedings 2015
4
When inertial forces within the fluid body are considered in Darcy’s Law, both Reynolds number and Weber number
take effect, therefore an inertial correction must be made for the applicability of this problem.
In succession from Equations (1) & (3) Chevalier et al. (2005) predicts the modification of the Capillary number to
form the universal control parameter for the fingering problem, 1/B allowing the aspect ratio of various systems to
fall on a universal curve. This classical Saffman-Taylor control parameter is expressed as,
 
21
12 ar Ca
B
 (9)
Where, 𝑟𝑎 denotes the aspect ratio of the cell, defined as 𝑟𝑎 = 𝑊ℎ 𝑏ℎ⁄ .
Ruyer-Quil (2001) proposed an inertial correction to Darcy’s law originating from the three-dimensional Navier-
Stokes equation including a polynomial approximation of the velocity field. By averaging inertia in the third
dimension, Ruyer-Quil (2001) expressed the two-dimensional modification of Darcy’s Law as,
2
12u
u u p
t b u
  
       
 
(10)
Where, 𝛼 = 1.2 𝑎𝑛𝑑 𝛽 = 1.5429.
*It should be noted that values for α and β may vary depending on how inertia is averaged in the third dimension.
Following Equation (10), by scaling length on characteristic cell width 𝑊ℎ, time on 𝑊ℎ 𝑈⁄ and pressure on
12𝑈𝜇𝑊ℎ/𝑏ℎ
2
, Plouraboué and Hinch (2002) derived the following dimensionless relationship,
*
Re
u
u u p u
t
 
      
 
(11)
Where,
* 1
Re Re
12 12
b Ub b
W W

 

(12)
𝑅𝑒∗
denotes a Reynolds number modified in the same manner as the modified Capillary number previously described
in Equation (9).
Plouraboué and Hinch (2002) also proposed a similar modified Weber number, 𝑊𝑒∗
expressing the relative effect of
inertia and interfacial tension by combining the modified Reynolds number and Saffman-Taylor control parameter
expressed as,
2
* * 1
Re
U W W
We We
B b

   

(13)
2 Methods
The Australian Maritime College, Launceston Cavitation Research Laboratory (CRL) was used as the test facility for
the conducted research. The CRL tunnel is a 365m3
variable pressure water tunnel for the study of cavitation and
viscous flows, (Australian Maritime College, 2015). In order to control the dissolved gas content within the tunnel,
a rapid degasser is equipped with microbubble injection capable of reducing dissolved gas content within the tunnel,
OSI % to 20% of saturation at atmospheric pressure within 2 hours. The tunnel is capable at running at absolute
pressures ranging from 4 to 400 kPa and velocities up to 12 m/s through a 0.6 x 0.6 x 2.6 meter test section.
The transparent test section allows for the visual analysis of such testing including the quantitative analysis of leading
edge cavity cell size and the physics of cavity growth and collapse. The tunnel is also fitted with an array of injectors
that pierce the honeycomb from which generated nuclei are produced for the purpose of controlling the nuclei spectra.
D. HENNESS - NCMEH Dissertation Proceedings 2015
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The produced nuclei sizes typically range from 10 to 100 µm with a concentration varying from 0.1 to 10/cm3
. The
produced nuclei are later removed in a downstream tank through the process of coalescence and gravity separation,
this separation tank also has the capability to remove up to 200 litres of non-condensable gasses per second during
operation.
2.1 NACA0 16-029 Foil
For the purpose of theory validation, a model hydrofoil was tested varying both Reynolds and Cavitation number at
the Australian Maritime College, Launceston’s Cavitation Research Laboratory. Due to both its availability within
the facility and reputation through past studies, the NACA 5-digit foil profile was selected. The NACA 5-digit series
was generated using analytical equations that describe both the curvature of the mean-line and the thickness
distribution along the length of the air foil. The hydrofoil section geometry used is based on the NACA 5-digit
standard thickness distribution. As for the purpose of cavitation induction, no lift generation will be required thus a
foil shape with a symmetrical profile and no chamber at a 16% thickness to chord ratio was selected.
Figure 3: NACA 16-029 generated foil points, AirfoilTools (2015)
2.2 Experimental Procedure
2.2.1 Set-up and Calibration
The NACA 16-029 test foil was installed in the upper window of the cavitation tunnel test section at the longitudinal
and transverse centre under a semi-filled water level condition. Following the initial installation of the foil, under a
fully-filled condition, all air is bled from the foil connection cavity within the test section wall under a low velocity,
atmospheric pressure control state to ensure that no air is present within the cavity as it will likely be drawn into the
freestream under low pressure operating conditions.
Prior to each testing session, the CRL tunnel was degassed ensuring dissolved gas saturation within the test flow is
reduced below a limiting value of 3.5%. It should also be noted that all testing conducted with respect to this document
was undertaken with a maximum allowable dissolved gas saturation within the test flow of 3.5%. Following the
degassing of the tunnel prior to testing, all free stream monitor lines for velocity, pressure, density etc. were purged
to ensure accurate working measurements of the test condition.
Following the execution of each testing procedure, the foil was uninstalled and removed from the tunnel test section
to allow a calibration ruler to be fitted. The calibration ruler was inserted into the test position of the foil and
photographed for the post process scaling of image data. The scaled calibration ruler and operating test foil are shown
below in Figure 4.
D. HENNESS - NCMEH Dissertation Proceedings 2015
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2.2.2 Procedure
Prior to any testing procedure conducted within this document, it should be noted that initial tunnel conditions are as
per described in section 2.2.1 Set-up and Calibration.
The experimental test procedure is summarised in Table 1. When transitioning between test states, flow stabilisation
prior to data acquisition is imperative, thus free stream velocity and pressure were closely monitored and amended
during these periods to avoid target overshooting. Upon the stabilisation of flow states, the leading edge cavity cell
size was initially observed to randomly distribute along the cavity leading edge, soon converging towards a common
value via the process of cell division. Prior to data acquisition, once the free stream test flow is deemed to have
stabilised at the desired state, the visual convergence of the leading edge cell size distribution is essential for the
consistent recording of results. Figure 5 shows the cell division during the initial convergence stages following flow
state stabilisation.
Due to both time constraints and limited image storage space due to the requirement of high image resolution for the
purpose of batch processing and cell analysis, a limiting value of 200 still images and five intervals of two second
high-speed imaging per test state were obtained.
The test states selected for analysis were chosen based on their cavity classification as described in Section 1, with
an equal number of partially cavitating and super cavitating states. The selected test conditions for analysis are shown
below in Table 1. The test states selected for analysis were chosen based on their cavity classification as described in
Figure 4: Shows the calibration ruler (Left) and the operating test foil (Right).
Figure 5: Shows a partially developed leading edge cavity highlighting the dividing cells in the initial
convergence stages
D. HENNESS - NCMEH Dissertation Proceedings 2015
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1, with an equal number of partially cavitating and super cavitating states. The selected test conditions for analysis
are shown below in Table 1.
Table 1: Testing schedule for ‘still’ and ‘high-speed’ data acquisition
V, [m/s] P, [kPa] σ Ret ∙ 106 OSI % T, °C ρ, [kg/m3] µ, [N. s/m2]∙ 10−3 k, [m2/s]∙ 10−6
6.16 11.2 0.52 3.5 3.355 17.82 998.658 1.06849 1.070054
6.2 6.1 0.25 3.5 3.208 17.67 998.685 1.073065 1.074599
9.27 23.5 0.52 5.25 3.352 17.76 998.669 1.07032 1.071872
9.29 12.3 0.25 5.25 3.2 17.67 998.685 1.073065 1.074599
12.36 41 0.52 7.0 3.248 17.69 998.682 1.072455 1.073993
12.39 20.7 0.25 7.0 3.144 17.62 998.694 1.07459 1.076114
*With regards to Table 1 only it should be noted that, 𝑉 and 𝑃 denote velocity and pressure in the free stream
respectively, and the corresponding values are the average over the specific test condition period. During testing,
Cavitation and Reynolds numbers were observed to fluctuate a maximum of ±5.6% of the mean value shown in
Table 1 due to variations in velocity and pressure in the free stream.
Data Acquisition System
For the analysis of cavity growth and shedding, a NACA 16-029 foil was utilised with a chord length, C of 0.14 m
corresponding to a 0.029 m total thickness, 𝑡 employing the testing regime shown above in Table 1. The still images
of the visual cell size data were documented using a Nikon D800E digital camera with a 105 mm lens and 36.3
effective megapixels mounted externally at foil mid span, perpendicular to the direction of free-stream flow. The
high-speed imagining utilised to analyse the cavity growth and shedding was undertaken using a LA Vision High-
speed Star 5 1024 x 1024 pixel resolution with a Nikon AF Nikkor 50mm 1:1.8D lens.
The foil itself was artificially illuminated during both high-speed and still imaging conditions. During high-speed
imaging two upstream spotlights perpendicular to the direction of flow, above and below the camera were employed
with an upward facing constellation LED downstream of the foil as shown in Figure 6. During still imaging two
strobing lights were utilised beneath the foil, upstream and downstream to ensure total cell wall illumination also
shown in Figure 6. It should be noted that ‘strobing’ lights were used for all still imaging as to eliminate the blurring
of images taken at insufficient shutter speeds. As the tunnel test section is elevated, each camera and light was
individually mounted to a fixed tripod to ensure a constant image framing through all testing regimes. The high-speed
and still imaging set-ups are shown below in Figure 6.
Figure 6: Shows the high-speed imagining setup, (Right) and the still imagining setup,
(Left).
D. HENNESS - NCMEH Dissertation Proceedings 2015
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3 Results and Discussion
3.1 Boundary Layer Analysis
In order to produce, prepare and analyse the proposed testing regime for the foil, a range of boundary layer conditions
required establishment. A 2D Panel Code developed by Brandner (2016) modified from Katz and Plotkin (2001) was
utilised to predict the Pressure Coefficient, 𝐶𝑝 distribution along the foil with a user input foil shape specified as
NACA generated points, AirfoilTools (2015). The resultant pressure coefficient plot, as shown below in Figure 7 is
then transformed into the pressure distribution along the foil with the implication of Equation (14).
21
2
p p
Cp
v

 



(14)
Where subscript ∞ indicates the freestream component.
The adverse pressure gradient featured in Figure 7 suggests a point of laminar boundary layer separation at the
inflection point of Cp at 𝑥 = 0.0615𝑚. It is predicted that this point of boundary layer separation will induce a cavity
confined within the boundary layer displacement thickness. This is in turn what is observed experimentally from the
observations of Sampson (2008) and Franc and Michel (1988).
Utilizing the pressure coefficient distribution, 𝐶𝑝 shown above in Figure 7, the boundary layer displacement thickness
is estimated by employing Thwaite’s method, Gerhart and Gross (1985). Thwaite’s method for laminar boundary
layers with pressure gradient is an empirical method based on the assumption that all boundary layer flows are bound
by the following relationship,
 
2
2e eu dud
A B
v dx v dx

   (15)
Where 𝑢 𝑒 denotes edge velocity at the stagnation point and x the horizontal position along the foil downstream of the
leading edge. Thwaite’s recommends 𝐴 = 0.45 and 𝐵 = 6.0 in Equation (15) from quantitative analytical methods.
By method of integration, Equation (15) becomes,
 
 
 
6
2 5 2 5
6 6 6
0 0
00.45 0.45
0
x x
e
e e
e e ex x
u xv v
u dx x u dx
u u x u
 
 
 
    
 
  (16)
Figure 7: Pressure Coefficient, Cp distribution over the NACA 16-029 foil, Brandner (2016) indicating an adverse
pressure gradient
D. HENNESS - NCMEH Dissertation Proceedings 2015
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*It should be noted that Thwaite’s method assumes edge velocity, 𝑢 𝑒 at the stagnation point is equal to zero for blunt
nosed foil shapes and momentum thickness at the stagnation point, 𝛷0 is also equal to zero for all foil shapes.
Once the momentum thickness at the area of interest, 𝑥0 is known, the dimensionless pressure gradient parameter,
𝜆1 can be obtained,
2
1
dU
v dx
  
   
 
(17)
This dimensionless pressure gradient parameter can then be used to calculate the shape factor, 𝐻 from the following
relationships,
 
2
1 1 1
1
1
1
2.61 3.75 5.24
0.0731
2.088 0;
0.15
H
       

  
    
(18)
The boundary layer displacement thickness is then calculated as follows,
 *
1H    (19)
Although Equation (19) represents boundary layer displacement thickness for the laminar boundary layer separation
over the foil, the proportionality of the numerical model can be partially verified by plotting the boundary layer
thickness vs. Reynolds number for laminar flow over a flat plate as predicted by Cimbala (2015) where 𝑥 denotes the
location of interest along the plate, taken as the expected point of cavity formation, 𝑥 = 0.0615𝑚 as previously
described. The boundary layer displacement thickness estimation derived by Cimbala (2015) is expressed below in
Equation (20).
*
0.5
1.72
Rex

 (20)
Figure 8: Reynolds number vs. Boundary layer displacement thickness as per Gerhart and Gross (1985) for the
selected test conditions shown in Table 1
Where the Reynolds number of the cavitation research tunnel, 𝑅𝑒𝑡 is expressed as,
Re t
t
vD


(21)
𝐷𝑡 denotes the characteristic test section diameter. The Cavitation number of the flow regime is calculated as,
D. HENNESS - NCMEH Dissertation Proceedings 2015
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21
2
r vp p
v

 

(22)
From the observations conducted by Bakker (2006) the increased steepness of the Thwaite’s predicted curve in
comparison to the flat plate estimation shown in Figure 8 is expected due to the increase in flow turbidity associated
with a foil based profile, therefor suggesting the produced Thwaite’s boundary layer displacement thickness
estimation will act as a satisfactory monitor point for this analysis.
3.2 Image Processing
For the efficient examination of the recorded images, a MATLAB code was produced employing the following cell
size analysis procedure:
- The initial image is cropped to a portion exhibiting minimal tip effects throughout the considered image set.
This section was taken at the centre foil span.
- The image contrast is then increased, weighting to darker intensities as to segregate cell edges.
- An image ‘erosion’ is then performed, returning the value of every pixel to the minimum value of its
neighbouring pixels within the image array, creating a consistent cell edge definition.
- The image is now dilated, returning the value of every pixel to the maximum value of its neighbouring pixels,
thus removing imperfections in the cell edge.
- Following the reconstruction of the dilated image, a complementation is performed, producing the negative
of the original image.
- By applying a ‘sobel’ filter to the dilated image, the image returned features detected edges based upon a
user specified threshold value. As the utilised NACA 16-029 foil featured minor imperfections, the threshold
value specified for sobel edge detection was minimised as to avoid the detection of surface scratched within
the foil material.
- Due to the limited sobel threshold, a follow up image dilation was performed for the further definition of the
detected cell edges.
- A binary gradient mask is then applied to the image removing linear gaps between the dilated image pixels
at 0 and 90 degrees emphasizing vertical and horizontal lines respectively within the detected edges.
- By morphologically closing the image, the partial horizontal and vertically produced lines are joined to form
complete cell edges.
- An ‘imfill’ function is then utilised to flood any contained pixel regions, thus filling any holes within the
cell wall.
The complete filtering process described above is shown below in Figure 9.
*It should be noted that the position along the foil span at which cell size is measured is manually fluctuated
depending on the test condition due to the shift of the dynamic cavity structure between test states.
Figure 9: The complete image filtering process undertaken by the MATLAB processing
code.
D. HENNESS - NCMEH Dissertation Proceedings 2015
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Once the cell boundaries have been clearly defined, the individual cell sizes are measured through the implication of
a MATLAB ‘peaks’ analysis of the image intensity plot. Figure 10 shows the image intensity plot of the final filtered
image.
Once the intensity array of the image has been established, a ‘maxima’ or ‘peaks’ MATLAB function was utilised to
determine the lateral spacing between intensity peaks. As highlighted in Figure 10, due to the general cell structure
of the leading edge cavity, the intensity plot was often comprised of multiple peaks, in order to prevent the ‘peaks’
analysis detecting multiple peaks within a single cell wall, the minimum allowable peak prominence was defined as
approximately at 50% of the minimum observed cell size from each data set. Due to the detection of the upstream
face of the leading edge cells, minor peaks are present adjacent to each cell wall, to ensure these are not detected as
cell boundaries, the minimum allowable peak distance is defined at approximately 50% of the minimum peak value
for each set.
Following the establishment of the cell size distribution, the attained data is then filtered to remove any values outside
of two standard deviations either side of the local mean. This eliminates the incuded analysis of any multi-peak cell
walls outside of the defined minimum allowable peak prominence and the merging of cells beneath the minimum
allowable peak distance threshold.
As highlighted in Figure 11, the leading edge cavity has shifted downstream from the upstream foil edge with the
decrease in free stream velocity, this is expected and occurs due to the increased resistance to flow separation as the
boundary layer becomes sequentially more turbulent at the cavity leading edge with the increase in momentum
transport due to turbulence from the free stream flow, (Bakker, 2006). Due to this variation in leading edge cell
position, for consistent data acquisition, it was imperitive that the image cropping process described in Section 3.2
be constantly monitored and anemded during its implication.
Figure 11: Highlights the downstream shift of the leading edge cavity at 𝑹𝒆 = 𝟑. 𝟓 ∙ 𝟏𝟎 𝟔
, 𝝈 =
𝟎. 𝟓𝟐 (Bottom), and 𝑹𝒆 = 𝟓. 𝟐𝟓 ∙ 𝟏𝟎 𝟔
, 𝝈 = 𝟎. 𝟓𝟐 (Top)
Figure 10: The filtered cell size image (Left) and the image intensity plot (Right) highlighting
multiple peaks within the defined cell wall
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3.3 Results Analysis
Figure 12 shows the filtered average leading edge cell size for the test conditions displayed in Table 1. From the
preliminary analysis, it is evident that the average leading edge cell size shares an essentially linear relationship with
the variation in Thwaite’s calculated boundary layer displacement thickness.
Figure 13 shows the relative cell width against the Saffman-Taylor control parameter 1/B as described in Equation
(9) varying both the Reynolds number and Cavitation number of the free-stream flow. Figure 13 clearly shows that
for low values of 1/B, the decrease in relative finger width as parameter 1/B is increased. From the experimental
observation of the Saffman-Taylor finger width within a Hele-Shaw cell conducted by Chevalier et al. (2005), the
decrease in relative finger width with increasing 1/B was clearly observed for low values of control parameter 1/B.
Although Chevalier et al. (2005) also consistently observed the gradual increase in the relative finger width for large
values of 1/B past a point of inflection often characterised by the specific Hele-Shaw cell height where all condition
curves tend towards a common ‘master curve’, this phenomena is evidently absent in the collated data presented in
Figure 13 due to the limited data sample provided, however a similar steadily increasing variance between varying
test condition curves is clearly evident in Figure 13 as also observed by Chevalier et al. (2005).
Figure 14 displays the relative cell width, λ against the Saffman-Taylor modified Reynolds number, 𝑅𝑒∗
as described
in Equation (12). It is visually evident that similarly to Figure 13, the relative leading edge cell width shown in Figure
14 is not characterised by the modified Reynolds number for low values of 𝑅𝑒∗
, however begins to tend towards a
common trend approaching values for 𝑅𝑒∗
in excess of the data range considered. This tendency to progress towards
a single curve for high values of 𝑅𝑒∗
is also apparent in the investigation of inertial effects on the Saffman-Taylor
instability carried out by Chevalier et al. (2005). This consistent correlation suggests the possible quantification of
the cavity leading edge cell size through implication of the Saffman-Taylor instability.
Figure 12:Shows the filtered average cell size against the Thwaite’s boundary layer displacement thickness
Figure 13: Represents the cell finger width, λ vs. the Saffman-Taylor control parameter, 1/B
D. HENNESS - NCMEH Dissertation Proceedings 2015
13
Figure 14: Displays the relative cell width, λ vs. the Saffman-Taylor modified Reynolds number, 𝑹𝒆∗
Figure 15 represents the relationship between relative cell width, λ and the Saffman-Taylor modified Weber number,
𝑊𝑒∗
described in Equation (13). From Figure 13 and Figure 14 it is observed that the leading edge cell width is
governed by two limiting factors, for high velocity conditions modified Reynolds number, 𝑅𝑒∗
tends towards a
common curve, and for low velocity conditions, control parameter 1/B exhibits a similar trend. The crossover between
these two regimes can be characterised by the combination of the modified Reynolds number, 𝑅𝑒∗
and the Saffman-
Taylor control parameter, 1/B as described in Equation (13).
From the visual analysis of Figure 15, it is evident that a consistent variance between the two test condition curves
is present, thus although only limited data is presented, the initial trends suggests a similar inclination to the
observations of Chevalier et al. (2005).
Figure 15: Presents the relative cell width, λ vs. the Saffman-Taylor control parameter, 𝑾𝒆∗
Although modified Weber number, 𝑊𝑒∗
governs the crossover between the two regimes, due to the limited data
sample provided, the point of crossover between the two regimes cannot clearly be identified. However, from the
initial trend shown in Figure 15, the relative cell width appears to rescale with cavitation number proposing that
independent of flow regime, modified Weber number will not characterise relative cell width.
Chevalier et al. (2005) suggested a control parameter considering the crossover point between the two regimes of
𝑊𝑒 𝑐
∗
, tending towards 1/B for 𝑊𝑒∗
< 𝑊𝑒 𝑐
∗
and (𝑊𝑒 𝑐
∗
𝑅𝑒∗⁄ ) for 𝑊𝑒∗
> 𝑊𝑒 𝑐
∗
expressed as,
* *
1
1 ' 1
1 c
B B
We We
 
  
 
(23)
D. HENNESS - NCMEH Dissertation Proceedings 2015
14
Figure 16: Expresses the Chevalier et al. (2005) control parameter 1/B’ fitting classical 1/B control parameter
curve utilizing a crossover point of, 𝑾𝒆 𝒄
∗
= 𝟕 ∙ 𝟏𝟎 𝟕
Although Figure 16 presents a limited data sample, with comparison to Figure 13 variance between conditions
remains moderately consistent and minimal suggesting that the modified control parameter 1/B’ could present a
universal curve capable of bounding relative cell width for varying flow regimes, with an estimated crossover point
of 𝑊𝑒𝑐
∗
= 7 ∙ 107
from Equation (23).
4 Conclusion
From the experimental analysis of the leading edge cavity cell size distribution varying both Reynolds and Cavitation
number, with comparison to the classical Saffman-Taylor fingering problem, average cell size evidently increases
with the increase in boundary layer thickness at a virtually linear rate. It is clearly observed that as velocity is
increased, and sequentially boundary layer thickness is decreased, the gradient of the relative finger width tends to
zero suggesting an inflection point to which a second regime is apparent where relative finger width will begin to
increase. The visual analysis of Figure 13 and Figure 14 suggests that the explicit behaviour of these two regimes is
characterised by control parameter 1/B for low velocities, and modified Reynolds number, 𝑅𝑒∗
for high velocities as
also observed by Chevalier et al. (2005). This is expected as considering the relative influence of internal forces on
velocity, capillary forces scale as 𝑽0
, viscous forces as 𝑽1
and inertial forces as 𝑽2
, therefore the predominant
influence at low velocities will be capillary forces (1/B), and the ratio of inertial to viscous forces (𝑅𝑒∗
) at high
velocities.
By introducing the modified weber number, 𝑊𝑒∗
including both the classical Saffman-Taylor control parameter, 1/B
and the modified Reynolds number, 𝑅𝑒∗
the crossover between these two regimes was modelled displaying a
satisfactory correlation to the Hele-Shaw model observations of Chevalier et al. (2005). Although an insufficient data
range was supplied, by employing the modified control parameter 1/B’, the fitting of the initial curve predicted a
crossover point of 𝑊𝑒∗
= 7 ∙ 107
.
The initial results presented clearly show that boundary layer thickness acts as the major influence governing the
relative cavity leading edge cell width, λ indicating cell division due to an unstable interface between the vapour
cavity and boundary layer interface as a result of Capillary effects, suggesting a relationship to and possible
quantification through the implication of the Saffman-Taylor instability.
It is recommended that a larger data sample be analysed to verify the presence of the inflection point defining the
regime crossover to confirm the applicability of the modified control parameter 1/B’ and in succession, the presence
of the Saffman-Taylor instability.
Acknowledgements
The author would like to extend his sincere appreciation to the following for their support and encouragement
throughout the duration of this research; Post-Doctoral Fellow Dean Giosio, for his crucial guidance, patience and
D. HENNESS - NCMEH Dissertation Proceedings 2015
15
countless hours of assistance throughout the entire duration of this project. Supervisor A/Prof. Paul Brandner, for his
profound knowledge and collaboration throughout the course of this work. Above all, to my family for their endless
support throughout my academic endeavours. Finally, to the AMC Engineering class of 2016, for their constant banter
and fuckwithery to which this paper would not have been made possible nor bearable without.
References
AirfoilTools (Producer). (2015, 07/09). NACA points generator. Retrieved from
http://airfoiltools.com/airfoil/naca4digit?MNaca4DigitForm%5Bcamber%5D=0&MNaca4Di
gitForm%5Bposition%5D=0&MNaca4DigitForm%5Bthick%5D=16&MNaca4DigitForm%5
BnumPoints%5D=101&MNaca4DigitForm%5BcosSpace%5D=0&MNaca4DigitForm%5Bc
osSpace%5D=1&MNaca4DigitForm%5BcloseTe%5D=0&yt0=Plot
Australian Maritime College (Producer). (2014, 05/08/2016). Hydrofoil cavitation. [image] Retrieved
from
https://www.bing.com/images/search?q=tunnel+cavitation&view=detailv2&&id=B38D7025
79C2F86A82B7BA0020D08D5E4D060562&selectedIndex=33&ccid=ElI77zT7&simid=608
047708192704351&thid=OIP.M12523bef34fbc7c0551dddd270117bd2o0&ajaxhist=0
Australian Maritime College. (2015). Cavitation Research Laboratory,. Retrieved from
https://www.amc.edu.au/maritime-engineering/cavitation-research-laboratory
Bakker, A. (2006). Boundary Layers and Separation. Retrieved from
http://www.bakker.org/dartmouth06/engs150/11-bl.pdf
Brandner, P. (2016). 2D Panel Code (Version 1). Australian Maritime College.
Chevalier, C., Amar, M. B., Bonn, D., & Lindner, A. (2005). Inertial effects in the Saffman-Taylor
instability. arXiv preprint cond-mat/0506568.
Cimbala, Ç. a. (2015). The Turbulent Flat Plate Boundary Layer. Retrieved from
http://www.mne.psu.edu/cimbala/me320web_Spring_2015/pdf/Flat_plate_turbulent_BL.pdf
Franc, J.-P., & Michel, J.-M. (1988). Unsteady attached cavitation on an oscillating hydrofoil. Journal
of Fluid Mechanics, 193, 171-189.
Gerhart, P. M., & Gross, R. J. (1985). Fundamentals of fluid mechanics: Addison-Wesley.
Katz, J., & Plotkin, A. (2001). Low-speed aerodynamics: Cambridge University Press.
Kondic, L. (2014, 04/08). Saffman-Taylor Instability. Math-451H. Retrieved from
https://web.njit.edu/~kondic/capstone/2015/saffman-taylor.pdf
Leger, A. T., & Ceccio, S. (1998). Examination of the flow near the leading edge of attached cavitation.
Part 1. Detachment of two-dimensional and axisymmetric cavities. Journal of Fluid
Mechanics, 376, 61-90.
NetworkingCreatively (Producer). (2014, 04/08/2016). Saffman-Taylor Instability within a Hele-Shaw
cell. [Image] Retrieved from
https://www.bing.com/images/search?q=hele+shaw+cell+viscous+fingering&view=detailv2
&&id=B1F79F5BE83D4D5264FCFBF06FD6C4CC4A258374&selectedIndex=13&ccid=yH
UNSHv9&simid=608011029172324228&thid=OIP.Mc8750d487bfdadc48d27dc4679110eb7
o0&ajaxhist=0
Plouraboué, F., & Hinch, E. J. (2002). Kelvin–Helmholtz instability in a Hele-Shaw cell. Physics of
Fluids (1994-present), 14(3), 922-929.
Ruyer-Quil, C. (2001). Inertial corrections to the Darcy law in a Hele–Shaw cell. Comptes Rendus de
l'Académie des Sciences-Series IIB-Mechanics, 329(5), 337-342.
Sampson, R. (2008). Cavitation. Presentation. Newcastle University. School of Maritime Science and
Technology. Retrieved from http://research.ncl.ac.uk/cavitation/archive/MAR2010%20-
%20Cavitation.pdf
Tabeling, P., Zocchi, G., & Libchaber, A. (1988). An experimental study of the Saffman Taylor
instability Physicochemical Hydrodynamics (pp. 515-525): Springer.

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The Effect of Capilliary Number on Leading Edge Cavitation Cell Size, THESIS ~ Henness, Dylan 2016

  • 1. NCMEH Research Project 2016 1 An experimental analysis of the effect of Capillary number on leading edge cavitation cell size Dylan J Henness1 Abstract An experimental hydrofoil cavitation set-up and procedure is utilised to analyse and explore the effects of Capillary Number on the variation in the size of the cavity leading edge cell. This is undertaken through the experimental modelling of viscid flow over a blunt-based section geometry centred on the NACA 5-digit standard thickness distribution undertaken at the Australian Maritime College Cavitation Research Laboratory, Launceston. The experimental study varies both cavitation number, ranging from 0.25 to 0.52 and Reynolds number, ranging from 3.5∙106 to 7.0∙106 over a NACA 16-029 hydrofoil profile. This research is undertaken for the purpose of the greater understanding of global cavitation physics including the transition to turbulence and the growth and collapse of cavity vapour structures. Keywords Cavitation, Capillary Number, Saffman-Taylor, NACA, Cell Size, Hydrofoil, AMC 1 Introduction Cavitation is the formation of vapour voids within a fluid body caused by the local static pressure falling below the fluids vapour pressure. According to Bernoulli’s equation, this will often occur due to fluid acceleration around a flow obstruction such as a hydrofoil or pump impeller. This cavity formation on the obstruction surface is also known as ‘sheet’ or ‘attached’ cavitation and is further classified by its dynamic stability. If the formed cavity closes downstream of the trailing edge, the cavity is deemed as ‘stable’ or ‘super’, featuring a relatively stable cavity length. Instances where the formed cavity closes upstream of the trailing edge, the cavity is termed as ‘partial’, and often exhibits a periodically varying cavity length as a result of the shedding of vapour voids within the body of the cavity. The classification of a cavity is often determined by its Cavitation Number, a dimensionless value representing the relationship between the difference in local absolute pressure, the vapour pressure and kinetic energy per unit volume. Small divots are often present in the leading edge of attached cavitation causing the formation of cells perpendicular to the direction of flow. Although very little known research has been conducted into cause and quantification of these observed ‘cells’, their presence and structure suggests a possible relationship to the Saffman-Taylor instability. The Saffman-Taylor instability represents the division of a lower viscosity, or ‘driving’ fluid body injected into a 1 Corresponding Author information: Bachelor of Engineering (Ocean Engineering) (Honours) email: dhenness@utas.edu.au phone: (03) 6324 3999 NCMEH, University of Tasmania, Australian Maritime College
  • 2. D. HENNESS - NCMEH Dissertation Proceedings 2015 2 ‘driven fluid’ of higher viscosity, caused by the morphologically unstable interface between the two fluids. The most common example of this instability is air injected into corn syrup within a Hele-Shaw cell, shown below in Figure 1 is an illustration of this phenomenon. As shown, the driving fluid experiences ‘tip splitting’ as it is injected into the driven fluid causing the formation of ‘fingers’ within the Hele-Shaw cell, this occurrence is more commonly known as ‘viscous fingering’. It is this phenomenon that presents the possible link to the injection of vapour (driving fluid) confined underneath the boundary layer, into the fluid body (driven fluid). Figure 1: Viscous Fingering in a Hele-Shaw Cell, NetworkingCreatively (2014) As the Saffman-Taylor instability is commonly studied with consideration to flow injection through a Hele-Shaw cell, all current knowledge of the instability is founded based on the Hele-Shaw condition, thus for the comparative analysis, the leading edge cavity condition will be explored and analysed against the current Hele-Shaw model. The classic Saffman-Taylor model is based around the varying Hele-Shaw cell width, 𝑊ℎ, taken as the lateral cell diameter of the predominantly circular or square test section, finger width, 𝑤𝑓, and the cell height, 𝑏ℎ, taken as the spacing between the cell boundaries. For the analysis of the cavity leading edge cell with respect to the Hele-Shaw model, characteristic finger width, 𝑤𝑓 cell width, 𝑊ℎ and cell height, 𝑏ℎ will be substituted with the leading edge cell with, 𝑤𝑐, total cavity length, 𝑊𝑐, and the boundary layer displacement thickness at the leading edge cell, 𝛿∗ , respectively. The considered total cavity length and characteristic cell width are depicted below in Figure 1. The classic Saffman-Taylor problem describes that as the driving fluid body is injected into the driven fluid by the imposed pressure gradient, ∇𝑃 the initially uniform interface between the two fluids begins to destabilize, thus warping the inner face of the cavity, it is this warping that causes the cavity body to split and divide, leading to the 𝑊ℎ Figure 2: A hydrofoil cavity describing the characteristic cavity length, 𝑾 𝒄 and cell width, 𝒘 𝒄. Australian Maritime College (2014) 𝑊𝑐 𝑤𝑐
  • 3. D. HENNESS - NCMEH Dissertation Proceedings 2015 3 formation of the commonly known, ‘viscous finger’. In a steady state condition, a finger of width, 𝑤 is found to occupy a fraction of the total cavity width as represented by the relative finger width expression, 𝜆 = 𝑤 𝑊⁄ . For Newtonian fluids, the two dimensional velocity field, u averaged through the height of the sample fluid body is given by Darcy’s Law with consideration to the Hele-Shaw condition, expressing the relationship between pressure gradient and velocity within the fluid as shown in Equation (1), (Chevalier, Amar, Bonn, & Lindner, 2005). 2 12 hb u p    (1) Where µ denotes the ‘dynamic’ or ‘absolute’ viscosity of the injected fluid. Following Equation (1) assuming an incompressible flow, the pressure field satisfies Laplace’s Equation, 0p  (2) The pressure field is calculated within the injected fluid including a pressure rise over the interface due to the interfacial tension between the two fluids expressed as, p R   (3) Where 𝜎 is the interfacial tension between the two fluids, with 𝑅 denoting the radius of curvature of the interface, again assuming two-dimensional flow as justified in the limits of small Capillary Numbers Leger and Ceccio (1998). The final boundary condition states the assumption of equal normal velocity at either side of the fluid interface with 𝑛 denoting the normal vector and 𝑈 the normal velocity at the outer boundary adjacent to the interface. U n u n   (4) Solving the boundary conditions (1), (2) & (4) the finger shape and width can be solved for a given pressure gradient. Many quantitative studies into the instability focus on the width of the finger, 𝑤 relative to the Hele-Shaw cell width, 𝑊ℎ as a function of the fluid injection velocity. It follows from Equations (1), (2) & (3) that the finger width is bounded by the relative effect of viscous forces to surface tension across the liquid/gas interface, also known as the Capillary Number, 𝐶𝑎. Equation (5) describes the general form of Capillary number with Equation (6) denoting the Hele-Shaw modification for Capillary number from Kondic (2014). Re We Ca     v (5) 2 2 12 Hele Shaw h UR Ca b     (6) Where 𝐯 denotes the characteristic velocity. Weber number, We and Reynolds number, Re are defined as follows. Re l   v (7) 2 l We    v (8) Where 𝜌 denotes the fluid density and l the characteristic length. From Equation (6) above it is clear that the radius of curvature of the interface, and thus relative finger width is governed by Capillary number, and is therefore expected that finger width and thus leading edge cell size will decrease as velocity is increased. This prediction is validated from various experimental observations in Hele-Shaw cell injections undertaken by Tabeling, Zocchi, and Libchaber (1988) and Chevalier et al. (2005).
  • 4. D. HENNESS - NCMEH Dissertation Proceedings 2015 4 When inertial forces within the fluid body are considered in Darcy’s Law, both Reynolds number and Weber number take effect, therefore an inertial correction must be made for the applicability of this problem. In succession from Equations (1) & (3) Chevalier et al. (2005) predicts the modification of the Capillary number to form the universal control parameter for the fingering problem, 1/B allowing the aspect ratio of various systems to fall on a universal curve. This classical Saffman-Taylor control parameter is expressed as,   21 12 ar Ca B  (9) Where, 𝑟𝑎 denotes the aspect ratio of the cell, defined as 𝑟𝑎 = 𝑊ℎ 𝑏ℎ⁄ . Ruyer-Quil (2001) proposed an inertial correction to Darcy’s law originating from the three-dimensional Navier- Stokes equation including a polynomial approximation of the velocity field. By averaging inertia in the third dimension, Ruyer-Quil (2001) expressed the two-dimensional modification of Darcy’s Law as, 2 12u u u p t b u              (10) Where, 𝛼 = 1.2 𝑎𝑛𝑑 𝛽 = 1.5429. *It should be noted that values for α and β may vary depending on how inertia is averaged in the third dimension. Following Equation (10), by scaling length on characteristic cell width 𝑊ℎ, time on 𝑊ℎ 𝑈⁄ and pressure on 12𝑈𝜇𝑊ℎ/𝑏ℎ 2 , Plouraboué and Hinch (2002) derived the following dimensionless relationship, * Re u u u p u t            (11) Where, * 1 Re Re 12 12 b Ub b W W     (12) 𝑅𝑒∗ denotes a Reynolds number modified in the same manner as the modified Capillary number previously described in Equation (9). Plouraboué and Hinch (2002) also proposed a similar modified Weber number, 𝑊𝑒∗ expressing the relative effect of inertia and interfacial tension by combining the modified Reynolds number and Saffman-Taylor control parameter expressed as, 2 * * 1 Re U W W We We B b       (13) 2 Methods The Australian Maritime College, Launceston Cavitation Research Laboratory (CRL) was used as the test facility for the conducted research. The CRL tunnel is a 365m3 variable pressure water tunnel for the study of cavitation and viscous flows, (Australian Maritime College, 2015). In order to control the dissolved gas content within the tunnel, a rapid degasser is equipped with microbubble injection capable of reducing dissolved gas content within the tunnel, OSI % to 20% of saturation at atmospheric pressure within 2 hours. The tunnel is capable at running at absolute pressures ranging from 4 to 400 kPa and velocities up to 12 m/s through a 0.6 x 0.6 x 2.6 meter test section. The transparent test section allows for the visual analysis of such testing including the quantitative analysis of leading edge cavity cell size and the physics of cavity growth and collapse. The tunnel is also fitted with an array of injectors that pierce the honeycomb from which generated nuclei are produced for the purpose of controlling the nuclei spectra.
  • 5. D. HENNESS - NCMEH Dissertation Proceedings 2015 5 The produced nuclei sizes typically range from 10 to 100 µm with a concentration varying from 0.1 to 10/cm3 . The produced nuclei are later removed in a downstream tank through the process of coalescence and gravity separation, this separation tank also has the capability to remove up to 200 litres of non-condensable gasses per second during operation. 2.1 NACA0 16-029 Foil For the purpose of theory validation, a model hydrofoil was tested varying both Reynolds and Cavitation number at the Australian Maritime College, Launceston’s Cavitation Research Laboratory. Due to both its availability within the facility and reputation through past studies, the NACA 5-digit foil profile was selected. The NACA 5-digit series was generated using analytical equations that describe both the curvature of the mean-line and the thickness distribution along the length of the air foil. The hydrofoil section geometry used is based on the NACA 5-digit standard thickness distribution. As for the purpose of cavitation induction, no lift generation will be required thus a foil shape with a symmetrical profile and no chamber at a 16% thickness to chord ratio was selected. Figure 3: NACA 16-029 generated foil points, AirfoilTools (2015) 2.2 Experimental Procedure 2.2.1 Set-up and Calibration The NACA 16-029 test foil was installed in the upper window of the cavitation tunnel test section at the longitudinal and transverse centre under a semi-filled water level condition. Following the initial installation of the foil, under a fully-filled condition, all air is bled from the foil connection cavity within the test section wall under a low velocity, atmospheric pressure control state to ensure that no air is present within the cavity as it will likely be drawn into the freestream under low pressure operating conditions. Prior to each testing session, the CRL tunnel was degassed ensuring dissolved gas saturation within the test flow is reduced below a limiting value of 3.5%. It should also be noted that all testing conducted with respect to this document was undertaken with a maximum allowable dissolved gas saturation within the test flow of 3.5%. Following the degassing of the tunnel prior to testing, all free stream monitor lines for velocity, pressure, density etc. were purged to ensure accurate working measurements of the test condition. Following the execution of each testing procedure, the foil was uninstalled and removed from the tunnel test section to allow a calibration ruler to be fitted. The calibration ruler was inserted into the test position of the foil and photographed for the post process scaling of image data. The scaled calibration ruler and operating test foil are shown below in Figure 4.
  • 6. D. HENNESS - NCMEH Dissertation Proceedings 2015 6 2.2.2 Procedure Prior to any testing procedure conducted within this document, it should be noted that initial tunnel conditions are as per described in section 2.2.1 Set-up and Calibration. The experimental test procedure is summarised in Table 1. When transitioning between test states, flow stabilisation prior to data acquisition is imperative, thus free stream velocity and pressure were closely monitored and amended during these periods to avoid target overshooting. Upon the stabilisation of flow states, the leading edge cavity cell size was initially observed to randomly distribute along the cavity leading edge, soon converging towards a common value via the process of cell division. Prior to data acquisition, once the free stream test flow is deemed to have stabilised at the desired state, the visual convergence of the leading edge cell size distribution is essential for the consistent recording of results. Figure 5 shows the cell division during the initial convergence stages following flow state stabilisation. Due to both time constraints and limited image storage space due to the requirement of high image resolution for the purpose of batch processing and cell analysis, a limiting value of 200 still images and five intervals of two second high-speed imaging per test state were obtained. The test states selected for analysis were chosen based on their cavity classification as described in Section 1, with an equal number of partially cavitating and super cavitating states. The selected test conditions for analysis are shown below in Table 1. The test states selected for analysis were chosen based on their cavity classification as described in Figure 4: Shows the calibration ruler (Left) and the operating test foil (Right). Figure 5: Shows a partially developed leading edge cavity highlighting the dividing cells in the initial convergence stages
  • 7. D. HENNESS - NCMEH Dissertation Proceedings 2015 7 1, with an equal number of partially cavitating and super cavitating states. The selected test conditions for analysis are shown below in Table 1. Table 1: Testing schedule for ‘still’ and ‘high-speed’ data acquisition V, [m/s] P, [kPa] σ Ret ∙ 106 OSI % T, °C ρ, [kg/m3] µ, [N. s/m2]∙ 10−3 k, [m2/s]∙ 10−6 6.16 11.2 0.52 3.5 3.355 17.82 998.658 1.06849 1.070054 6.2 6.1 0.25 3.5 3.208 17.67 998.685 1.073065 1.074599 9.27 23.5 0.52 5.25 3.352 17.76 998.669 1.07032 1.071872 9.29 12.3 0.25 5.25 3.2 17.67 998.685 1.073065 1.074599 12.36 41 0.52 7.0 3.248 17.69 998.682 1.072455 1.073993 12.39 20.7 0.25 7.0 3.144 17.62 998.694 1.07459 1.076114 *With regards to Table 1 only it should be noted that, 𝑉 and 𝑃 denote velocity and pressure in the free stream respectively, and the corresponding values are the average over the specific test condition period. During testing, Cavitation and Reynolds numbers were observed to fluctuate a maximum of ±5.6% of the mean value shown in Table 1 due to variations in velocity and pressure in the free stream. Data Acquisition System For the analysis of cavity growth and shedding, a NACA 16-029 foil was utilised with a chord length, C of 0.14 m corresponding to a 0.029 m total thickness, 𝑡 employing the testing regime shown above in Table 1. The still images of the visual cell size data were documented using a Nikon D800E digital camera with a 105 mm lens and 36.3 effective megapixels mounted externally at foil mid span, perpendicular to the direction of free-stream flow. The high-speed imagining utilised to analyse the cavity growth and shedding was undertaken using a LA Vision High- speed Star 5 1024 x 1024 pixel resolution with a Nikon AF Nikkor 50mm 1:1.8D lens. The foil itself was artificially illuminated during both high-speed and still imaging conditions. During high-speed imaging two upstream spotlights perpendicular to the direction of flow, above and below the camera were employed with an upward facing constellation LED downstream of the foil as shown in Figure 6. During still imaging two strobing lights were utilised beneath the foil, upstream and downstream to ensure total cell wall illumination also shown in Figure 6. It should be noted that ‘strobing’ lights were used for all still imaging as to eliminate the blurring of images taken at insufficient shutter speeds. As the tunnel test section is elevated, each camera and light was individually mounted to a fixed tripod to ensure a constant image framing through all testing regimes. The high-speed and still imaging set-ups are shown below in Figure 6. Figure 6: Shows the high-speed imagining setup, (Right) and the still imagining setup, (Left).
  • 8. D. HENNESS - NCMEH Dissertation Proceedings 2015 8 3 Results and Discussion 3.1 Boundary Layer Analysis In order to produce, prepare and analyse the proposed testing regime for the foil, a range of boundary layer conditions required establishment. A 2D Panel Code developed by Brandner (2016) modified from Katz and Plotkin (2001) was utilised to predict the Pressure Coefficient, 𝐶𝑝 distribution along the foil with a user input foil shape specified as NACA generated points, AirfoilTools (2015). The resultant pressure coefficient plot, as shown below in Figure 7 is then transformed into the pressure distribution along the foil with the implication of Equation (14). 21 2 p p Cp v       (14) Where subscript ∞ indicates the freestream component. The adverse pressure gradient featured in Figure 7 suggests a point of laminar boundary layer separation at the inflection point of Cp at 𝑥 = 0.0615𝑚. It is predicted that this point of boundary layer separation will induce a cavity confined within the boundary layer displacement thickness. This is in turn what is observed experimentally from the observations of Sampson (2008) and Franc and Michel (1988). Utilizing the pressure coefficient distribution, 𝐶𝑝 shown above in Figure 7, the boundary layer displacement thickness is estimated by employing Thwaite’s method, Gerhart and Gross (1985). Thwaite’s method for laminar boundary layers with pressure gradient is an empirical method based on the assumption that all boundary layer flows are bound by the following relationship,   2 2e eu dud A B v dx v dx     (15) Where 𝑢 𝑒 denotes edge velocity at the stagnation point and x the horizontal position along the foil downstream of the leading edge. Thwaite’s recommends 𝐴 = 0.45 and 𝐵 = 6.0 in Equation (15) from quantitative analytical methods. By method of integration, Equation (15) becomes,       6 2 5 2 5 6 6 6 0 0 00.45 0.45 0 x x e e e e e ex x u xv v u dx x u dx u u x u                (16) Figure 7: Pressure Coefficient, Cp distribution over the NACA 16-029 foil, Brandner (2016) indicating an adverse pressure gradient
  • 9. D. HENNESS - NCMEH Dissertation Proceedings 2015 9 *It should be noted that Thwaite’s method assumes edge velocity, 𝑢 𝑒 at the stagnation point is equal to zero for blunt nosed foil shapes and momentum thickness at the stagnation point, 𝛷0 is also equal to zero for all foil shapes. Once the momentum thickness at the area of interest, 𝑥0 is known, the dimensionless pressure gradient parameter, 𝜆1 can be obtained, 2 1 dU v dx          (17) This dimensionless pressure gradient parameter can then be used to calculate the shape factor, 𝐻 from the following relationships,   2 1 1 1 1 1 1 2.61 3.75 5.24 0.0731 2.088 0; 0.15 H                  (18) The boundary layer displacement thickness is then calculated as follows,  * 1H    (19) Although Equation (19) represents boundary layer displacement thickness for the laminar boundary layer separation over the foil, the proportionality of the numerical model can be partially verified by plotting the boundary layer thickness vs. Reynolds number for laminar flow over a flat plate as predicted by Cimbala (2015) where 𝑥 denotes the location of interest along the plate, taken as the expected point of cavity formation, 𝑥 = 0.0615𝑚 as previously described. The boundary layer displacement thickness estimation derived by Cimbala (2015) is expressed below in Equation (20). * 0.5 1.72 Rex   (20) Figure 8: Reynolds number vs. Boundary layer displacement thickness as per Gerhart and Gross (1985) for the selected test conditions shown in Table 1 Where the Reynolds number of the cavitation research tunnel, 𝑅𝑒𝑡 is expressed as, Re t t vD   (21) 𝐷𝑡 denotes the characteristic test section diameter. The Cavitation number of the flow regime is calculated as,
  • 10. D. HENNESS - NCMEH Dissertation Proceedings 2015 10 21 2 r vp p v     (22) From the observations conducted by Bakker (2006) the increased steepness of the Thwaite’s predicted curve in comparison to the flat plate estimation shown in Figure 8 is expected due to the increase in flow turbidity associated with a foil based profile, therefor suggesting the produced Thwaite’s boundary layer displacement thickness estimation will act as a satisfactory monitor point for this analysis. 3.2 Image Processing For the efficient examination of the recorded images, a MATLAB code was produced employing the following cell size analysis procedure: - The initial image is cropped to a portion exhibiting minimal tip effects throughout the considered image set. This section was taken at the centre foil span. - The image contrast is then increased, weighting to darker intensities as to segregate cell edges. - An image ‘erosion’ is then performed, returning the value of every pixel to the minimum value of its neighbouring pixels within the image array, creating a consistent cell edge definition. - The image is now dilated, returning the value of every pixel to the maximum value of its neighbouring pixels, thus removing imperfections in the cell edge. - Following the reconstruction of the dilated image, a complementation is performed, producing the negative of the original image. - By applying a ‘sobel’ filter to the dilated image, the image returned features detected edges based upon a user specified threshold value. As the utilised NACA 16-029 foil featured minor imperfections, the threshold value specified for sobel edge detection was minimised as to avoid the detection of surface scratched within the foil material. - Due to the limited sobel threshold, a follow up image dilation was performed for the further definition of the detected cell edges. - A binary gradient mask is then applied to the image removing linear gaps between the dilated image pixels at 0 and 90 degrees emphasizing vertical and horizontal lines respectively within the detected edges. - By morphologically closing the image, the partial horizontal and vertically produced lines are joined to form complete cell edges. - An ‘imfill’ function is then utilised to flood any contained pixel regions, thus filling any holes within the cell wall. The complete filtering process described above is shown below in Figure 9. *It should be noted that the position along the foil span at which cell size is measured is manually fluctuated depending on the test condition due to the shift of the dynamic cavity structure between test states. Figure 9: The complete image filtering process undertaken by the MATLAB processing code.
  • 11. D. HENNESS - NCMEH Dissertation Proceedings 2015 11 Once the cell boundaries have been clearly defined, the individual cell sizes are measured through the implication of a MATLAB ‘peaks’ analysis of the image intensity plot. Figure 10 shows the image intensity plot of the final filtered image. Once the intensity array of the image has been established, a ‘maxima’ or ‘peaks’ MATLAB function was utilised to determine the lateral spacing between intensity peaks. As highlighted in Figure 10, due to the general cell structure of the leading edge cavity, the intensity plot was often comprised of multiple peaks, in order to prevent the ‘peaks’ analysis detecting multiple peaks within a single cell wall, the minimum allowable peak prominence was defined as approximately at 50% of the minimum observed cell size from each data set. Due to the detection of the upstream face of the leading edge cells, minor peaks are present adjacent to each cell wall, to ensure these are not detected as cell boundaries, the minimum allowable peak distance is defined at approximately 50% of the minimum peak value for each set. Following the establishment of the cell size distribution, the attained data is then filtered to remove any values outside of two standard deviations either side of the local mean. This eliminates the incuded analysis of any multi-peak cell walls outside of the defined minimum allowable peak prominence and the merging of cells beneath the minimum allowable peak distance threshold. As highlighted in Figure 11, the leading edge cavity has shifted downstream from the upstream foil edge with the decrease in free stream velocity, this is expected and occurs due to the increased resistance to flow separation as the boundary layer becomes sequentially more turbulent at the cavity leading edge with the increase in momentum transport due to turbulence from the free stream flow, (Bakker, 2006). Due to this variation in leading edge cell position, for consistent data acquisition, it was imperitive that the image cropping process described in Section 3.2 be constantly monitored and anemded during its implication. Figure 11: Highlights the downstream shift of the leading edge cavity at 𝑹𝒆 = 𝟑. 𝟓 ∙ 𝟏𝟎 𝟔 , 𝝈 = 𝟎. 𝟓𝟐 (Bottom), and 𝑹𝒆 = 𝟓. 𝟐𝟓 ∙ 𝟏𝟎 𝟔 , 𝝈 = 𝟎. 𝟓𝟐 (Top) Figure 10: The filtered cell size image (Left) and the image intensity plot (Right) highlighting multiple peaks within the defined cell wall
  • 12. D. HENNESS - NCMEH Dissertation Proceedings 2015 12 3.3 Results Analysis Figure 12 shows the filtered average leading edge cell size for the test conditions displayed in Table 1. From the preliminary analysis, it is evident that the average leading edge cell size shares an essentially linear relationship with the variation in Thwaite’s calculated boundary layer displacement thickness. Figure 13 shows the relative cell width against the Saffman-Taylor control parameter 1/B as described in Equation (9) varying both the Reynolds number and Cavitation number of the free-stream flow. Figure 13 clearly shows that for low values of 1/B, the decrease in relative finger width as parameter 1/B is increased. From the experimental observation of the Saffman-Taylor finger width within a Hele-Shaw cell conducted by Chevalier et al. (2005), the decrease in relative finger width with increasing 1/B was clearly observed for low values of control parameter 1/B. Although Chevalier et al. (2005) also consistently observed the gradual increase in the relative finger width for large values of 1/B past a point of inflection often characterised by the specific Hele-Shaw cell height where all condition curves tend towards a common ‘master curve’, this phenomena is evidently absent in the collated data presented in Figure 13 due to the limited data sample provided, however a similar steadily increasing variance between varying test condition curves is clearly evident in Figure 13 as also observed by Chevalier et al. (2005). Figure 14 displays the relative cell width, λ against the Saffman-Taylor modified Reynolds number, 𝑅𝑒∗ as described in Equation (12). It is visually evident that similarly to Figure 13, the relative leading edge cell width shown in Figure 14 is not characterised by the modified Reynolds number for low values of 𝑅𝑒∗ , however begins to tend towards a common trend approaching values for 𝑅𝑒∗ in excess of the data range considered. This tendency to progress towards a single curve for high values of 𝑅𝑒∗ is also apparent in the investigation of inertial effects on the Saffman-Taylor instability carried out by Chevalier et al. (2005). This consistent correlation suggests the possible quantification of the cavity leading edge cell size through implication of the Saffman-Taylor instability. Figure 12:Shows the filtered average cell size against the Thwaite’s boundary layer displacement thickness Figure 13: Represents the cell finger width, λ vs. the Saffman-Taylor control parameter, 1/B
  • 13. D. HENNESS - NCMEH Dissertation Proceedings 2015 13 Figure 14: Displays the relative cell width, λ vs. the Saffman-Taylor modified Reynolds number, 𝑹𝒆∗ Figure 15 represents the relationship between relative cell width, λ and the Saffman-Taylor modified Weber number, 𝑊𝑒∗ described in Equation (13). From Figure 13 and Figure 14 it is observed that the leading edge cell width is governed by two limiting factors, for high velocity conditions modified Reynolds number, 𝑅𝑒∗ tends towards a common curve, and for low velocity conditions, control parameter 1/B exhibits a similar trend. The crossover between these two regimes can be characterised by the combination of the modified Reynolds number, 𝑅𝑒∗ and the Saffman- Taylor control parameter, 1/B as described in Equation (13). From the visual analysis of Figure 15, it is evident that a consistent variance between the two test condition curves is present, thus although only limited data is presented, the initial trends suggests a similar inclination to the observations of Chevalier et al. (2005). Figure 15: Presents the relative cell width, λ vs. the Saffman-Taylor control parameter, 𝑾𝒆∗ Although modified Weber number, 𝑊𝑒∗ governs the crossover between the two regimes, due to the limited data sample provided, the point of crossover between the two regimes cannot clearly be identified. However, from the initial trend shown in Figure 15, the relative cell width appears to rescale with cavitation number proposing that independent of flow regime, modified Weber number will not characterise relative cell width. Chevalier et al. (2005) suggested a control parameter considering the crossover point between the two regimes of 𝑊𝑒 𝑐 ∗ , tending towards 1/B for 𝑊𝑒∗ < 𝑊𝑒 𝑐 ∗ and (𝑊𝑒 𝑐 ∗ 𝑅𝑒∗⁄ ) for 𝑊𝑒∗ > 𝑊𝑒 𝑐 ∗ expressed as, * * 1 1 ' 1 1 c B B We We        (23)
  • 14. D. HENNESS - NCMEH Dissertation Proceedings 2015 14 Figure 16: Expresses the Chevalier et al. (2005) control parameter 1/B’ fitting classical 1/B control parameter curve utilizing a crossover point of, 𝑾𝒆 𝒄 ∗ = 𝟕 ∙ 𝟏𝟎 𝟕 Although Figure 16 presents a limited data sample, with comparison to Figure 13 variance between conditions remains moderately consistent and minimal suggesting that the modified control parameter 1/B’ could present a universal curve capable of bounding relative cell width for varying flow regimes, with an estimated crossover point of 𝑊𝑒𝑐 ∗ = 7 ∙ 107 from Equation (23). 4 Conclusion From the experimental analysis of the leading edge cavity cell size distribution varying both Reynolds and Cavitation number, with comparison to the classical Saffman-Taylor fingering problem, average cell size evidently increases with the increase in boundary layer thickness at a virtually linear rate. It is clearly observed that as velocity is increased, and sequentially boundary layer thickness is decreased, the gradient of the relative finger width tends to zero suggesting an inflection point to which a second regime is apparent where relative finger width will begin to increase. The visual analysis of Figure 13 and Figure 14 suggests that the explicit behaviour of these two regimes is characterised by control parameter 1/B for low velocities, and modified Reynolds number, 𝑅𝑒∗ for high velocities as also observed by Chevalier et al. (2005). This is expected as considering the relative influence of internal forces on velocity, capillary forces scale as 𝑽0 , viscous forces as 𝑽1 and inertial forces as 𝑽2 , therefore the predominant influence at low velocities will be capillary forces (1/B), and the ratio of inertial to viscous forces (𝑅𝑒∗ ) at high velocities. By introducing the modified weber number, 𝑊𝑒∗ including both the classical Saffman-Taylor control parameter, 1/B and the modified Reynolds number, 𝑅𝑒∗ the crossover between these two regimes was modelled displaying a satisfactory correlation to the Hele-Shaw model observations of Chevalier et al. (2005). Although an insufficient data range was supplied, by employing the modified control parameter 1/B’, the fitting of the initial curve predicted a crossover point of 𝑊𝑒∗ = 7 ∙ 107 . The initial results presented clearly show that boundary layer thickness acts as the major influence governing the relative cavity leading edge cell width, λ indicating cell division due to an unstable interface between the vapour cavity and boundary layer interface as a result of Capillary effects, suggesting a relationship to and possible quantification through the implication of the Saffman-Taylor instability. It is recommended that a larger data sample be analysed to verify the presence of the inflection point defining the regime crossover to confirm the applicability of the modified control parameter 1/B’ and in succession, the presence of the Saffman-Taylor instability. Acknowledgements The author would like to extend his sincere appreciation to the following for their support and encouragement throughout the duration of this research; Post-Doctoral Fellow Dean Giosio, for his crucial guidance, patience and
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