 Proper lubrication through automatic lubrication systems can significantly reduce equipment failures, downtime and maintenance costs while improving productivity and quality.  According to studies, inadequate lubrication is the cause of 34% of bearing failures, with over-lubrication accounting for approximately 70% of those failures. Automatic lubrication systems help ensure the right amount of lubricant is applied at the right intervals to prevent under or over-lubrication.  The Memolub automatic lubrication system is particularly advantageous because it can maintain high pumping pressures up to 25 bar, allowing for lubrication of points up to 8 meters away and the use of distributor blocks for multiple points simultaneously

1. MEMOLUB AUTOMATIC
LUBRICATION: INTRODUCTION
AND APPLICATION
1

2. PROPER LUBRICATION BENEFIT
=
REDUCE BEARINGS & EQUIPMENT FAILURE
2
=
REDUCE UNSCHEDULED DOWNTIME,
REDUCE MAINTENANCE & OPERATION FEE
=
IMPROVING PRODUCTIVITY AND QUALITY

3. 3
INDUSTRIAL BEARING CIRCLE LIFE (L10 LIFE), ITEM NO 6,7,8
FROM 20,000 TO 200,000 HOURS (2.3 YEARS TO 23 YEARS) BUT
ALMOST THE FACTORY CHANGING THE
BEARING YEARLY OR EVEN SHORTER. SO WHAT IS THE CAUSE
AND THE SOLUTION?

4. 4
CAUSES OF BEARING FAILURE
According to the SKF: 54% cause of Bearing Failure come from
lubrication failure.
approximately 75 percent of bearing failures are either entirely
preventable, or ones whose risk can be effectively reduced by
Automatic lubrication

5. 5
EXAMPLES OF OVER LUBRICATION
INADEQUATE LUBRICATION CAUSES 34% OF BEARING
FAILURES. INADEQUATE LUBRICATION REFERS TO OVER /
UNDER LUBRICATION. APPROXIMATELY 70% OF FAILURES
DUE TO INADEQUATE LUBRICATION IS DUE TO OVER
LUBRICATION

6. 6
CONTAMINATIONS 20% CAUSES BEARING
FAILURES

7. 7
Optimum level
_
Critical Level
Overfill (HOT)
+
Greasing point
Drop in level causes Dirt,
Dust & Moisture to be sucked-in
Wastage
Too much grease
Breached seals,
overheat, waste &
pollution
Too little grease
Friction & wear,
increase repair cost
WHERE IS THE SOLUTION OR HOW TO GET
OPTIMAL LUBRICATION?

8. 8
AUTOMATIC LUBRICATION = REDUCED LUBRICANT CONSUMPTION
& CONTAMINATION
MANUAL LUBRICATION USUALLY USE OVERGREASE AND IT IS LEAD
TO KEEPA LOT OF STOCK, WASTE OF GREASE, EASY GET
CONTAMINATION, DUSTY-NOT ENVIRONMENT FRIENDLY, AND
DAMAGE BEARING, MOTOR, AND THE MACHINE

9. THE ADVANTAGE OF AUTOMATIC
LUBRICATION
 AUTOMATIC LUBRICATION prevent bearing failure by providing the
right amount of lubricant (cartridge - clean/fresh) at the right frequency
to the right place all the time. By keeping the grease in optimum level
the bearing is sealed from contaminants, there’s no overheating,
under/ over lubrication.
 AUTOMATIC LUBRICATION offers superior features than Manual
Lubrication. The benefits includes less downtime due to bearing
failure, reduced man-hours required for the lubrication task, savings
from spare parts, saving from cost of labor, saving cost of the
Lubricant, workers safety and hygienic environment.
 AUTOMATIC LUBRICATION Protecting for the worker from the
dangerous lubrication points and dangerous areas such as: hot area,
chemical area, dusty and moisture area, explosion area or high
position of lubrication points,…
9

10. THE ADVANTAGE AND BENEFIT OF MEMOLUB:
TECHNOLOGY BENEFIT
 MEMOLUB AUTOMATIC LUBRICATOR IS HIGH PERFORMANCE WITH
PRESSURE UP TO 25 BAR: so it can be installled up to 8m and can be used
with the distributor up to 8 points, so it is MORE FLEXIBLE AND MORE
ECONOMY WHEN APPLIED FOR MORE THAN 2 LUBRICATION POINTS.
While the gas powered lubricators generate 3-5 bar, only use for single
point and not reliable due to the pumping volume is effected by
environment temperature.
 NO OIL BLEEDING/SEPRATION: Memolub design the Cartridge on top and
the pumps in below to avoid the Grease/Oil Separation like others lubricator
(the Piston constant pressure the grease in below lead to Oil bleeding/
seperation) as below Fig.
 ROBUST DESIGN (IP 66, Ex-proof standard Ex II 3D/ II 3G): so it can be
installed remotely in the limited space and hazard area (high position of
lubrication points, moving parts, dusty, chemical, Ex-proof area,…).
10
Piston
PUSHING
THE
GREASE
OUT
THE
GREASE IS
SUCKED
OUT

11.  MEMOLUB AUTOMATIC LUBRICATOR is high performance with pressure up to 25 Bar, it
can be installled up to 8m and can be used with the distributor up to 8 points so IT IS
MORE FLEXIBLE AND MORE ECONOMY WHEN APPLIED FOR MORE THAN 2
LUBRICATION POINTS AS PER BELOW FIG.
 DURABILITY AND SAVING OWN SHIP COST: ONLY CHANGE THE LUBRICANT
CARTRIDGE AND THE BATTERY, THE REMAIN PARTS CAN KEEP FOR USING LONG
TIME WITH MANY YEARS. SO IT WILL SAVE A LOT OF OWN SHIP COST COMPARE TO
THE GAS POWERED LUBRICATORS (REPLACED WHOLE LUBRICATOR) .
 PRODUCT AND SPARE PARTS IS ALWAYS STOCK AVAILABLE AT HOP VIET TECH IN
VIET NAM.
 PRODUCT ORIGIN FROM BELGIUM-EU WITH 2 YEARS WARRANTY.
11
ECONOMY BENEFIT
MEMOLUBOTHERS
REPLACEMENT OF 6 UNITS OF LOW PRESSURE SYSTEM WITH 1 UNIT OF
MEMOLUB HIGH PRESSURE SYSTEM

12. MEMOLUB USED LONG TIME IN MANY YEARS
12
POFACHEM SDN. BHD.
Person To Contact : Mr.Lee / Cheng Ah Swee / Bala Tel:-019-2211822 / 012-6775321
Date of inspection : 24-05-11 Due for next inspection: - Jun 2011
Dept:- Maintenance Engineering
Name of inspector : Mr.Chen & Din Setting Disc Colour r=red w=white b=black
Installation Location &
Machine
No.
Inst
Date
Installed
Grease
/ OIl
Use
No of
points
Type
Rings &
Duration
Grease /
Oil
changed
Grease /
Oil Due
Battery
Due
Comments and action Required
Serial
No
PLANT 11 & 12 77 units
SAB Packing 1 19/07/99 CS 2 Single M r - 6 mth 21/02/11 20/08/11 20/08/11 Checked Memolub functioning well. 13890
Blower Fan - (Top floor) 1 19/07/99 CS 2 Single M r - 6 mth 21/02/11 20/08/11 20/08/11 Checked Memolub functioning well. 54586
Flaker 1 19/07/99 CLS Single M r - 6 mth Mac '11 Sept '11 Sept '11 Checked Memolub functioning well. nil
1 19/07/99 CLS Single M r - 6 mth Mac '11 Sept '11 Sept '11 Checked Memolub functioning well. 51151
PLANT 212
POFACHEM Packing
Blower Fan 1 19/07/99 CLS Single M w - 1 yr 21/02/11 20/02/12 20/02/12 Checked Memolub functioning well. 489
(ground floor) 1 19/07/99 CLS Single M w - 1 yr 21/02/11 20/02/12 20/02/12 Checked Memolub functioning well. 473
Flaker 1 19/07/99 CLS Single M r - 6 mth 24/12/10 23/06/11 23/06/11 Checked Memolub functioning well. 478
1 19/07/99 CLS Single M r - 6 mth 24/12/10 23/06/11 23/06/11 Checked Memolub functioning well. 9594
NOVENCO Fan (CNB 710) 1 CLS Single M r - 6 mth 24/12/10 23/06/11 23/06/11 Checked Memolub functioning well. -
(2nd floor) 1 CLS Single M r - 6 mth 24/12/10 23/06/11 23/06/11 Checked Memolub functioning well. 70604
Blower Fan 1 - CS 2 Single M r - 6 mth 21/02/11 20/08/11 20/08/11 Checked Memolub functioning well. -
(Top floor) 1 - CS 2 Single M r - 6 mth 21/02/11 20/08/11 20/08/11 Checked Memolub functioning well. 11816

13. 13
Inspection Analysis Worksheet Inspection: 3 mth / 6 mth / 8 mths
TOYOTA - PAINTSHOP
Person To Contact : En.Supian / Jamal / Latiff / Shafie / Mokthar Tel:012-2109573 / 012-3183901/ 016-2201070
Date of inspection: 24-10-10 Due for next inspection: - 2010 012-6995337 / 012-2815349
Dept :- Paintshop
Name of inspector : Mr.Chen & Din Setting disc colours r=red w=white b=black
Installation Location &
Machine
No.
Inst
Date
Installed
Grease
Use
No of
points
Type
Rings &
Duration
Frequen
cy / day
Grease
Change
Grease
Due
Battery
Due
Comments and action Required Serial No
E D Oven 9 units
AC Fan 1 16/07/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 63188
Zone 1
Circulating Fan 1 12/09/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 65568
Agitator Fan (RC
Damper)
1 25/10/02 CK 2
Splitter
M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery.
67979
Circulating Fan Deodo 1 25/10/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 67980
Zone 2
Circulating Fan 1 12/09/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 70615
Zone 3
Circulating Fan 1 12/09/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 65870
AC Fan 1 25/10/02 CK 2 Splitter M bw - 8 mth 1.5 24/10/10 23/06/11 23/06/11 Replaced grease & new battery. 67981
Outlet Hood Ex Fan
(Front)
1 21/11/02 CK 2
Splitter
M b - 2 yrs 1.5 01/08/09 30/07/11 30/07/11 Checked Memolub functioning well.
67994
Intlet Hood Ex Fan (Exist) 1 21/11/02 CK 2 Splitter M b - 2 yrs 1.5 01/08/09 30/07/11 30/07/11 Checked Memolub functioning well. 67995
MEMOLUB USED LONG TIME IN MANY YEARS

14. COMPARE THE PRICE BETWEEN GAS, ELECTRONIC MECHANICAL
CONVENTIONAL TYPE AND MEMOLUB 10 BAR: OWNER SHIP COST WHEN
USING MEMOLUB WILL BE SAVED A LOT FOR FOLLOWING YEARS (FOR
REFERENCE ONLY)
14

15. TECHNICAL SUPPORT FROM LOCAL DISTRIBUTOR-HOP VIET TECH
 BEFORE SALES SERVICE: technical survey, calculation, selection right lubricant, right
amount of lubricant for each Bearing and
 AFTER SALES SERVICE: technical support of installation, setting, and using the
product. checking service for customer and report to the customer in the first year
using to make sure the product working properly and bring the benefit to our customers
as per below sample report as per below table.
15
ADDITIONAL VALUE AND SERVICES BENEFIT
MACHINE/
LOCATION
QTY
INSTALLED
DATE
LUBRICANT
NO
OF
POINT
POINT
TAG
NO
MEMOLUB
MODEL
SETTING
MEMO
REPLACE
CARTRID
GE DATE
REPLACE
BATTERY
DATE
RESULT COMMENT
Bearing 1(NDE) -
motor 005- 6th Floor
1
30/06/2017 GLS-2 1 1
HPS 240 White 30/06/18 30/06/18
OK
Bearing Temp is
reduced
Recorded date 04/07/2017 29/09/2017
Recored Temp 55 50
Bearing 2 (DE)- motor
005-6th Floor
1
30/06/2017 GLS-2 1 2
HPS 240 White 30/06/18 30/06/18
OK
Bearing Temp is
reduced
Recorded date 04/07/2017 14/09/2017
Recored Temp 79 78
Bearing1 (NDE)-
motor 006-6th Floor
1
30/06/2017 GLS-2 1 3
HPS 240 White 30/06/18 30/06/18
OK
Bearing Temp is
reduced
Recorded date 04/07/2017 29/09/2017
Recored Temp 53 50
Bearing 1 (NDE)-
motor 055- 6th Floor
1
30/06/2017 GLS-2 1 5
HPS 240 White 30/06/18 30/06/18
OK
Bearing Temp is
reduced
Recorded date 04/07/2017 29/09/2017
Recored Temp 57 53

16. 16
10&25 BAR- SINGLE - MULTI POINTS, REMOTE MOUNTING AUTONOMOUS LUBRICATOR
(BỘ BÔI TRƠN TỰ ĐỘNG 10 & 25 BAR – CHO 1 HOẶC NHIỀU ĐIỂM, LẮP TỪ XA)
SPECIAL DESIGN (REGISTERED INVENTION)-CARTRIDGE UP POSITON TO AVOID THE PRESSURE
UNDER LUBRICANT AND KEEP THE LUBRICANT FEATURES
(THIẾT KẾ ĐẶC BIỆT CÓ ĐĂNG KÝ BẢN QUYỀN VỚI HỘP BÔI TRƠN NẰM TRÊN NHẰM GIẢM ÁP
LỰC LÊN HỘP BÔI TRƠN NÊN GIỮ ĐƯỢC TÍNH CHẤT TỐI ƯU CỦA CHẤT BÔI TRƠN, MỠ BÔI
TRƠN KHÔNG BỊ TÁCH LỚP )
HIGH PUMPING PRESSURE, PRECISE, EFFICIENT, RELIABLE, ECONOMICAL
(BƠM ÁP SUẤT CAO, CHÍNH XÁC, HIỆU QUẢ, TIN CẬY VÀ KINH TẾ)

17. PLCD-PLC
DRIVENHPS - HIGH PRESSURE
SYSTEM, 25 BAR,
MULTI-POINTS
BATTERY 4.5V
EPS - EXTERNAL POWER
SUPPLY, 24 VDC
MEMOLUB AUTOMATIC LUBRICATOR PRODUCT
RANGE -
SINGLE
POINT
MODEL EM,
ONE, ECO, 10
BAR, 4.5VDC
HPS KITS
ACCESSORIES

18. MEMOLUB FOR FOODS & BEVERAGE: LUBRICATION
FOR FILLING/BOTTLING MACHINE, LABEL MACHINE,
PACKAGING, PALLETIZER, OVEN,…
MEMOLUB TYPICAL APPLICATION BY INDUSTRY

19. MEMOLUB FOR FLOUR MILL FACTORY: LUBRICATION FOR
GRINDER, ELEVATOR, FAN, MOTOR,…

20. MEMOLUB FOR FEED MILL FACTORY: MOTOR, FAN,
GRINDER, PELLETIZER, BOILER, DRYER,…

21. MEMOLUB FOR NOODLE FACTORY:
FLOUR RINSING MACHINE, DRYER,
BOILER, PACKAGING MACHINE,…

22. MEMOLUB FOR BEVERAGE CAN FACTORY: METAL PRESSING
MACHINE, ANTISEPTIC MACHINE, CONVEYOR,
CUTTING MACHINE, VARNISH MACHINE,
SEALING MACHINE, CONVEYOR CHAIN,…

23. MEMOLUB FOR PAPER MILL, TEXTILE AND WOODEN
FACTORY

24. MEMOLUB FOR PLASTICS
AND GLOVE FACTORY MEMOLUB FOR TIRE FACTORY

25. MEMOLUB FOR CEMENT, MINING-MINERAL: CONVEYOR, FAN, MOTOR,
ELEVATOR, PACKAGING MACHINE,….

26. MEMOLUB FOR STEEL MILL, ALLUMINIUM,
CABLE FACTORY

27. MEMOLUB FOR AUTOMOTIVE/CAR FACTORY:
ASSEMBLY LINE, PAINTING LINE,….

28. MEMOLUB FOR CHEMICAL FACTORY: FAN, PUPMS, MOTOR,
EX-PROOF ZONE,…

29. MEMOLUB FOR SEA-PORT, PORTS

30. MEMOLUB REPLACED FOR THE
INTEGRATED LUBRICATION SYSTEMS
WITH MACHINES.
MEMOLUB FOR VARIOUS PARTS OF
TRANSMISSION IN THE FACTORY:
BEARING, GEAR, MOTOR,
FAN,CABLE,…
MEMOLUB APPLICATION BY AREA IN THE FACTORY

31. MEMOLUB FOR CONVEYOR CHAIN INSIDE THE FACTORY

32. MEMOLUB FOR: PUMPS-MOTOR, AIR COMPRESSOR, AIR-BLOWER,
BOILER, DRYER, COOLING TOWER, ELEVATOR,….
MEMOLUB FOR THE FACTORY UTILITY SYSTEMS

33. 33

34. 34
 IF YOU WANT TO ACHIEVE OPTIMAL LUBRICATION TO SAVE COST
OF LUBRICANT, BEARING FAILURE, MACHINE STOPPAGE AND
PROTECT FOR YOUR LABOR FROM THE DANGEROUS AREA
LUBRICATION AREAS.
 AND IF YOU WANT TO KNOW MORE DETAILED INFORMATION
ABOUT THIS PRODUCT FOR YOUR APPLICATION, PLEASE FEEL
FREE FEEDBACK TO US. WE WILL ARRANGE THE SALES AND
TECHNICAL PERSON TO INTRODUCE, CONSULT, DEMO, SURVEY
AND GIVE THE SOLUTION FOR YOUR APPLICATION.
 TYPICAL CUSTOMERS IN VIET NAM: TH TRUE MILK, CARGILL VIỆT
NAM, CADIVI, VIFON, VIET NAM FLOUR MILL -VFM, GUYOMARCH
VIỆT NAM, MEKONG FLOUR, SAO NAM FLOORING, FICO CEMENT,
HA TIEN CEMENT, KIMBERLY CLARK VIET NAM, DONG TIEN PAPER,
WATTEN PAPER VIET NAM,…