This document provides lubrication specifications and fluid capacities for various JCB machine models, including 525, 527, 530, 535 and 537 models. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases and other lubricants. It also provides coolant mixture recommendations and notes that new engines do not require a break-in period and should be used immediately in normal work cycles.
JCB 540-140 TELESCOPIC HANDLER Service Repair Manual 1.pdffujskekdmmd3e
This document is the service manual for JCB Side Engine Loadalls. It provides information to trained JCB service engineers for maintaining and repairing these machines. The manual contains sections on general information, safety, maintenance, the machine body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic systems. It includes topics, schematics, and instructions to assist technicians in servicing different components and systems of the loadall models covered.
JCB 540-140 TBA Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This document is a service manual for JCB Side Engine Loadalls. It contains sections on general information, care and safety, routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic data systems. The manual provides information on applications, machine identification, torque settings, service tools, consumables, and fuel. It includes tables specifying which topics apply to each machine model.
JCB 536-T70 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
Oil assisting another service.
Hydraulic Schematic Codes
The following codes are used on hydraulic schematics to denote various conditions:
P - Pressure
T - Tank
R - Return
S - Supply
E - Exhaust
A - Assist
For example:
P - Pressure line
T - Tank line
R - Return line
S - Supply line
E - Exhaust line
A - Assist line
These codes help identify the function of lines on schematics.
K Section 1 - General Information ( T 1-1-2)
K Section 2 - Care and Safety ( T 1-1-2)
K Section 3 - Routine M
JCB 536-T60 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Torque settings are given for unlubricated zinc/yellow fasteners and for Dacromet fasteners, which have a lower torque setting. Dacromet bolts should only be used with Dacromet nuts and vice versa.
JCB 535-T95 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Torque settings are given for unlubricated zinc/yellow fasteners and for Dacromet fasteners, which have a lower torque setting. Dacromet bolts should only be used with Dacromet nuts and vice versa.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 531-T70 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
Oil assisting another service.
Hydraulic Schematic Codes
The following codes are used on hydraulic schematics to denote various conditions:
P - Pressure
T - Tank
R - Return
S - Supply
E - Exhaust
A - Assist
Pilot - Pilot pressure
For example:
P - Full system pressure
T - Tank or reservoir
R - Return line from a device back to the tank or reservoir
S - Supply line from a pump to a device
E - Exhaust from a device back to the tank or reservoir
A - Assist line providing pressure assistance to another device
Pilot - Pilot pressure controlling a device
These codes help identify the
JCB 526S AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining and repairing JCB machines. It begins with identification information for the machines and their components. Section 1 then provides general technical information such as torque settings and lists of service tools. The manual is organized into alphabetical sections for specific systems like hydraulics, transmission, and engine. It details the history of machine models and lists recommended sealing compounds for repairs.
JCB 540-140 TELESCOPIC HANDLER Service Repair Manual 1.pdffujskekdmmd3e
This document is the service manual for JCB Side Engine Loadalls. It provides information to trained JCB service engineers for maintaining and repairing these machines. The manual contains sections on general information, safety, maintenance, the machine body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic systems. It includes topics, schematics, and instructions to assist technicians in servicing different components and systems of the loadall models covered.
JCB 540-140 TBA Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This document is a service manual for JCB Side Engine Loadalls. It contains sections on general information, care and safety, routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic data systems. The manual provides information on applications, machine identification, torque settings, service tools, consumables, and fuel. It includes tables specifying which topics apply to each machine model.
JCB 536-T70 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
Oil assisting another service.
Hydraulic Schematic Codes
The following codes are used on hydraulic schematics to denote various conditions:
P - Pressure
T - Tank
R - Return
S - Supply
E - Exhaust
A - Assist
For example:
P - Pressure line
T - Tank line
R - Return line
S - Supply line
E - Exhaust line
A - Assist line
These codes help identify the function of lines on schematics.
K Section 1 - General Information ( T 1-1-2)
K Section 2 - Care and Safety ( T 1-1-2)
K Section 3 - Routine M
JCB 536-T60 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Torque settings are given for unlubricated zinc/yellow fasteners and for Dacromet fasteners, which have a lower torque setting. Dacromet bolts should only be used with Dacromet nuts and vice versa.
JCB 535-T95 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type. Torque settings are given for unlubricated zinc/yellow fasteners and for Dacromet fasteners, which have a lower torque setting. Dacromet bolts should only be used with Dacromet nuts and vice versa.
JCB 535-67 Telescopic Handler Service Repair Manual SN 572775.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 531-T70 Telescopic Handler Service Repair Manual Serial Number range TBA.pdffujskekdmmd3e
Oil assisting another service.
Hydraulic Schematic Codes
The following codes are used on hydraulic schematics to denote various conditions:
P - Pressure
T - Tank
R - Return
S - Supply
E - Exhaust
A - Assist
Pilot - Pilot pressure
For example:
P - Full system pressure
T - Tank or reservoir
R - Return line from a device back to the tank or reservoir
S - Supply line from a pump to a device
E - Exhaust from a device back to the tank or reservoir
A - Assist line providing pressure assistance to another device
Pilot - Pilot pressure controlling a device
These codes help identify the
JCB 526S AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining and repairing JCB machines. It begins with identification information for the machines and their components. Section 1 then provides general technical information such as torque settings and lists of service tools. The manual is organized into alphabetical sections for specific systems like hydraulics, transmission, and engine. It details the history of machine models and lists recommended sealing compounds for repairs.
JCB 526-55 Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual aims to help JCB service engineers safely maintain these earthmoving machines.
JCB 526-55 AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual aims to help JCB service engineers safely maintain these earthmoving machines.
JCB 530-110 Telescopic Handler Service Repair Manual SN 563359.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 520-55 AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual outlines how to identify machine models and locate information in its sections.
JCB 520-55 RS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining and repairing JCB machines. It begins with identification information for the machines and their components. Section 1 then provides general information including torque settings, service tools, and sealing compounds. The manual is organized into alphabetical sections for specific components and systems. It covers JCB 520-55, 526-55, and related machine models from serial number 277001. The document provides a history of changes and improvements to the machines.
JCB 514-56 Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This document is a service manual for JCB Loadall machines in the 5C group (models 506-36, 507-42, 509-42, 510-56, 512-56, 514-56). It contains sections on general information, safety, maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic systems. The manual provides information on applications, identification, specifications, procedures, fault diagnosis and repair of components. Reproduction of the manual is restricted and permission is required from JCB.
JCB 530-120 Telescopic Handler Service Repair Manual SN 562601.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists specifications such as fluid types and quantities for items like the fuel tank, engine oil, transmission fluid, hydraulic oil, grease points and more. Torque settings and schedules for servicing are also included.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
JCB 526-55 Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual aims to help JCB service engineers safely maintain these earthmoving machines.
JCB 526-55 AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual aims to help JCB service engineers safely maintain these earthmoving machines.
JCB 530-110 Telescopic Handler Service Repair Manual SN 563359.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
JCB 520-55 AWS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining JCB machines including 520-55, 526-55, and 520S models. The document includes sections on general information, safety procedures, routine maintenance, and repair of specific components. Safety is emphasized as the top priority when working on the machines. Proper protective equipment and following warnings are important for preventing injury. Technicians should renew components as needed and clean parts during repair. The manual outlines how to identify machine models and locate information in its sections.
JCB 520-55 RS Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This service manual provides information for maintaining and repairing JCB machines. It begins with identification information for the machines and their components. Section 1 then provides general information including torque settings, service tools, and sealing compounds. The manual is organized into alphabetical sections for specific components and systems. It covers JCB 520-55, 526-55, and related machine models from serial number 277001. The document provides a history of changes and improvements to the machines.
JCB 514-56 Telescopic Handler Service Repair Manual.pdffujskekdmmd3e
This document is a service manual for JCB Loadall machines in the 5C group (models 506-36, 507-42, 509-42, 510-56, 512-56, 514-56). It contains sections on general information, safety, maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine, and electronic systems. The manual provides information on applications, identification, specifications, procedures, fault diagnosis and repair of components. Reproduction of the manual is restricted and permission is required from JCB.
JCB 530-120 Telescopic Handler Service Repair Manual SN 562601.pdffujskekdmmd3e
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists specifications such as fluid types and quantities for items like the fuel tank, engine oil, transmission fluid, hydraulic oil, grease points and more. Torque settings and schedules for servicing are also included.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Contents
9803/3600 Issue 8*
This Service Manual covers the following Machines:-
525-58 and 525-58 Farm Special - from machine Serial Number 561001
525-67 and 525-67 Farm Special - from machine Serial Number 561001
525-58 and 525-67 Farm Special Plus
525-58 and 525-67 Basic Servo Options
527-58 and 527-67 - from machine Serial Number 572775
530-95 - from machine Serial Number 564980
530-110 - from machine Serial Number 563359
530-110 and 530-120 - PlaceAce
530-110 and 530-120 Servo Options
530-120 - from machine Serial Number 562601
530-67 and 530-67 Farm Special - from machine Serial Number 571001
535-67 - from machine Serial Number 572775
537-120 and 537-130 from machine Serial Number 572900
Information covers two stage and three stage boom machines.
General 1
Hydraulics 2
Body and Framework 3
PlaceAce Control System 4
Servo Control System 4A
Engine 5
Transmission 6
Axles 7
Brakes 8
Hydraulic Steering 9
Electrics 10
Service Tools 11
Index
*
3. Contents
9803/3600 Issue 2*
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore these basic subjects generally are
omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a
machine or component.
For example, renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as
a matter of course, and therefore information of this nature is included only in the context of specialised procedures or where a
range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where
appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and
ingress of dirt.
For convenience this manual is compiled in sections, e.g. "Hydraulics", "Electrics", etc. but, to find details of a specific
component, reference should be made to the alphabetical index at the back of the book.
Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can
be reversed for assembly.
Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third. Where no figure is quoted in the text, refer to page 1/1 - 3.
'Left Hand' and 'Right Hand' are as viewed from the rear of the machine looking forward.
! WARNING
Asbestos
Asbestos dust can damage your lungs. Some engine joints
and gaskets may contain asbestos. Take the following
precautions when working on them.
1 Wear a face mask and gloves.
2 Work in a well ventilated area and do not smoke.
3 Do not use a rotary wire brush, use a hand scraper.
4 Make sure the material to be removed is wet with oil or
water to contain loose particles.
5 Place all material into plastic bags and dispose in
accordance with local regulations.
GEN-1-8
! WARNING
Fluoroelastomeric Materials
Certain seals and gaskets (e.g. crankshaft oil seal) on JCB
machines contain fluoroelastomeric materials such as Viton,
Fluorel and Technoflon. Fluoroelastomeric materials
subjected to high temperatures can produce highly corrosive
hydrofluoric acid. THIS ACID CAN SEVERELY BURN.
New fluoroelastomeric components at ambient temperature
require no special safety precautions.
Used fluoroelastomeric components whose temperatures
have not exceeded 300°C require no special safety
precautions. If evidence of decomposition (e.g. charring) is
found, refer to the next paragraph for safety instructions DO
NOT TOUCH COMPONENT OR SURROUNDING AREA.
Used fluoroelastomeric components subjected to
temperatures greater than 300°C (e.g. engine fire) must be
treated using the following safety procedure. Make sure that
heavy duty gloves and special safety glasses are worn:
1 Ensure that components have cooled then remove and
place material into plastic bags.
2 Thoroughly wash contaminated area with 10% calcium
hydroxide or other suitable alkali solution, if necessary
use wire wool to remove burnt remains.
3 Thoroughly wash contaminated area with detergent and
water.
4 Contain all removed material, gloves etc. used in this
operation in sealed plastic bags and dispose of in
accordance with Local Authority Regulations.
DO NOT BURN FLUOROELASTOMERIC MATERIALS.
If contamination of skin or eyes occurs, wash the affected
area with a continuous supply of clean water or with calcium
hydroxide solution for 15-60 minutes. Get medical attention
immediately.
INT-3-3-5/1
4. Colour Coding
The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised
throughout JCB Service publications.
9803/3600 Issue 1
A390940
Full Pressure
Pressure generated from operation of a service. Depending on application this may
be anything between neutral circuit pressure and M.R.V. operating pressure.
Pressure
Pressure that is above neutral circuit pressure but lower than that denoted by red.
Servo
Oil pressure used in controlling a device (servo).
Neutral
Neutral circuit pressure.
Exhaust
Cavitation
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Lock Up
Oil trapped within a chamber or line, preventing movement of components (lock up).
Red
Pink
Orange
Blue
Green
Light
Green
Yellow
6. 1 - 1
1 General
9803/3600
1
1 - 1
Issue 7*
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58, 67, 527-58, 67, 530-95)
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank *152 (33.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
* Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
*
*
7. 1 - 2
1 General
9803/3600
1
1 - 2
Issue 8*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil)
Engine Type: 10 (2.2) JCB Super Multigrade 15W/40 SAE15W/40
AA, AB, AR & AK -10°C to 50°C (14°F to 122°F) API CF4/SG
Builds JCB Super Multigrade 10W/30 SAE 10W/30
-15°C to 40°C (5°F to 104°F) API CF4/SG
Engine Type: JCB Super Universal Agricultural SAE10W/30
AA & AB Builds -15°C to 30°C (5°F to 86°F) API CD/SE
Only JCB Torque Converter Fluid SAE10W
-18°C to 0°C (0°F to 32°F) API CD/SE
Engine (Coolant) JCB Four Seasons Antifreeze ASTM D3306-74
System 18 (3.9) And Summer Coolant
Antifreeze 10 (2.2) ( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Axles
Housing (Front) 18 (3.9) JCB High Performance Gear Oil API GL4
Housing (Rear) 13 (2.8)
Hubs (x2) 2.0 (0.4)
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank (*) 190 (41.8) JCB High Performance Hydraulic Oil ISO VG46
(Above 38°C, 100°F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
JCB Light Hydraulic Fluid ISO VG15
(For Iceland, Norway, Sweden
and Finland ONLY)
Grease Points (**) JCB HP Grease Lithium complex NLGI No. 2 consistency
including extreme pressure additives
JCB Special MPL-EP Grease Lithium based NLGI No. 2 consistency
including extreme pressure additives
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
(*) Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill and
check with all rams closed. Watch level sight glass when filling.
(**) Note: If JCB MPL Grease is used, all 50 hour greasing operations must be carried out at TEN (10) HOUR intervals; all 500
hour greasing operations must be carried out at 50 HOUR intervals.
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-110)
8. 1 - 2A
1 General
9803/3600
1
1 - 2A
Issue 2*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 23.5 (5.2) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 17 (3.7) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 0.75 (0.16) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank †292 (64.3) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB HP32 ISO 32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
Coolant Mixtures % Antifreeze Starts to Freeze
55 12.92 litres (2.84 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-120, 537-120 & 537-130)
*
*
*
9. 1 - 2B
1 General
9803/3600
1
1 - 2B
Issue 3*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank ††152 (34.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
†† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58 Farm Special Plus, 530-67, 535-67)
*
*
10. 1 - 3
1 General
9803/3600
1
1 - 3
Issue 2*
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1
/4 (6.3) 7
/16 14 1.4 10
5
/16 (7.9) 1
/2 28 2.8 20
3
/8 (9.5) 9
/16 49 5.0 36
7
/16 (11.1) 5
/8 78 8.0 58
1
/2 (12.7) 3
/4 117 12.0 87
9
/16 (14.3) 13
/16 170 17.3 125
5
/8 (15.9) 15
/16 238 24.3 175
3
/4 (19.0) 11
/8 407 41.5 300
7
/8 (22.2) 15
/16 650 66.3 480
1 (25.4) 11
/2 970 99.0 715
11
/4 (31.7) 17
/8 1940 198.0 1430
11
/2 (38.1) 21
/4 3390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
(mm) mm Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Rivet Nut Bolts/Screws
Bolt Size Torque Settings (for steel rivet nuts)
(mm) Nm kgf m lbf ft
M3 (3) 1.2 0.12 0.9
M4 (4) 3.0 0.3 2.0
M5 (5) 6.0 0.6 4.5
M6 (6) 10.0 1.0 7.5
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
*
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18.
19. 3 - 2
1 General
9803/3600
1
3 - 2
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S146620
20. 3 - 3
1 General
9803/3600
1
3 - 3
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S138700