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This version is nearly the same as the previous version
conceptually, except that the mounting position is on the
vertical side of the base allowing for better clearance from
the electric arc furnace
Advantages: Easier to build, Simpler design, Vertical to
avoid furnace clearance issues
Disadvantages: Heavy, Multiple areas with very small
stress
Initial
Advantages: Relatively small and light frame.
Simple design, easy to build, plates could be
optional and motor assembly could be
mounted between supports, multiple bolt
mounting locations can be supplemented to
have an adjustable drill angle
Disadvantages: Could have clearance issues
with zoom boom due to short height
Final Design:
Advantages: This version accounts for unexpected forces in
multiple directions. Better bearing mount design than the
previous version. Designed to withstand forces of 10,000
pounds coming down the shaft, 9000 radial pounds, and a
torque of 12,000 pound-inches. There is a factor of safety of
1.4. The base is comparably lightweight at 750 pounds
relative to the forces it is able to withstand
Disadvantages: Strength highly depend on quality and
placement of welds. Not adjustable to preferences of driller.
Secondary
Goals:
-Design and build a drill to perform tap hole drilling for an electric arc furnace
-Drill must be portable and movable by a Zoom Boom forklift
-Operation time for drilling should be less then 30 minutes, including the mounting and moving of drill
-The drill must be designed to weigh less then 4000 pounds
-The motor driving the drill must be electric
Concepts:

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Tap Hole Drill Poster

  • 1. This version is nearly the same as the previous version conceptually, except that the mounting position is on the vertical side of the base allowing for better clearance from the electric arc furnace Advantages: Easier to build, Simpler design, Vertical to avoid furnace clearance issues Disadvantages: Heavy, Multiple areas with very small stress Initial Advantages: Relatively small and light frame. Simple design, easy to build, plates could be optional and motor assembly could be mounted between supports, multiple bolt mounting locations can be supplemented to have an adjustable drill angle Disadvantages: Could have clearance issues with zoom boom due to short height Final Design: Advantages: This version accounts for unexpected forces in multiple directions. Better bearing mount design than the previous version. Designed to withstand forces of 10,000 pounds coming down the shaft, 9000 radial pounds, and a torque of 12,000 pound-inches. There is a factor of safety of 1.4. The base is comparably lightweight at 750 pounds relative to the forces it is able to withstand Disadvantages: Strength highly depend on quality and placement of welds. Not adjustable to preferences of driller. Secondary Goals: -Design and build a drill to perform tap hole drilling for an electric arc furnace -Drill must be portable and movable by a Zoom Boom forklift -Operation time for drilling should be less then 30 minutes, including the mounting and moving of drill -The drill must be designed to weigh less then 4000 pounds -The motor driving the drill must be electric Concepts: