This document discusses a chemical company's journey to improve equipment reliability through condition-based maintenance. It describes how the company improved communication of condition monitoring data between operations and maintenance personnel by creating an integrated web-based system. This helped create accountability and drive timely responses to reliability issues. The company was able to eliminate chronic failures, lower maintenance costs, and improve production capacity. It has sustained this focus on reliability over 30 years by maintaining support from top management and using condition monitoring data to continuously improve decisions and drive better results.
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The document provides an overview of predictive maintenance. It discusses predictive maintenance programs which regularly monitor critical equipment using condition monitoring techniques like vibration analysis, thermography, lubrication analysis, ultrasonics, and insulation testing to identify problems. The objectives are to maximize equipment availability, minimize wear, and maintain reliability. Maintenance planning, vibration analysis, performance monitoring, and thermographic analysis techniques are also summarized.
The document discusses asset management programs for facilities. It outlines key phases of operations and maintenance programs including planning, initiating work like preventative maintenance, measuring key performance indicators, analyzing results, and adjusting programs based on continuous improvement. The types of maintenance covered are preventative, reactive/corrective, reliability centered, and predictive maintenance. Benefits of effective asset management programs include risk mitigation, failure avoidance, customer satisfaction, and increased reliability and equipment life. Retro-commissioning and continuous commissioning are also discussed.
As many utilities have elected to deploy advanced metering systems and millions of new solid-state, microprocessor based end-points with communications under glass, a dramatic shift has begun regarding where metering resources are being deployed and what they are doing.
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Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment.
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Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. 11/2014
By modeling subsea systems, including their control systems, and using a risk monitor software for simulating operations and visualizing results, the industry is able to define the real-time operational reliability level of the system, allowing us to include the possibility for faulty components into the model.
The document provides an overview of predictive maintenance. It discusses predictive maintenance programs which regularly monitor critical equipment using condition monitoring techniques like vibration analysis, thermography, lubrication analysis, ultrasonics, and insulation testing to identify problems. The objectives are to maximize equipment availability, minimize wear, and maintain reliability. Maintenance planning, vibration analysis, performance monitoring, and thermographic analysis techniques are also summarized.
The document discusses asset management programs for facilities. It outlines key phases of operations and maintenance programs including planning, initiating work like preventative maintenance, measuring key performance indicators, analyzing results, and adjusting programs based on continuous improvement. The types of maintenance covered are preventative, reactive/corrective, reliability centered, and predictive maintenance. Benefits of effective asset management programs include risk mitigation, failure avoidance, customer satisfaction, and increased reliability and equipment life. Retro-commissioning and continuous commissioning are also discussed.
As many utilities have elected to deploy advanced metering systems and millions of new solid-state, microprocessor based end-points with communications under glass, a dramatic shift has begun regarding where metering resources are being deployed and what they are doing.
This presentation will highlight the new value proposition for metering personnel at their respective utility companies in a post-AMI World.
Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment.
Presented at the Fall EDA 2014 Conference.
Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. 11/2014
Final RSMeans from TGG Cooley Waire presentation prep edits AutosavedLisa Cooley, LEED AP
This document discusses strategies for managing deferred maintenance. It begins by defining deferred maintenance and outlining its impacts, such as higher costs and asset failure. It then discusses how to quantify deferred maintenance liabilities using condition assessments and cost estimation models. The document presents approaches like preventative maintenance, repair maintenance, and capital renewal to avoid accumulating deferred maintenance. It emphasizes using life cycle cost data to efficiently plan and budget maintenance activities. Lastly, it presents job order contracting as an effective method for executing deferred maintenance programs in a timely manner.
Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. 6/2014.
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This document provides an overview of a training on industrial plant machineries troubleshooting and maintenance taking place on February 8, 2023 in Lagos, Nigeria. The training will cover preventive maintenance management and machinery/equipment overview. Module one will discuss maintenance concepts, solving equipment failures/losses, and presenting maintenance challenges. The goals are to explain maintenance management, solve manufacturing process problems, and submit a maintenance management report.
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This document is a resume for Jefferson Pangan. It summarizes his professional objective, personal details, skills, achievements and extensive work experience as a facilities sustaining engineer and equipment technician for SunPower Philippines Manufacturing Limited since 2006. Pangan has expertise in vacuum technology, thin film deposition processes, automation software, and maintenance of various machines and systems used in solar cell manufacturing. He held several roles of increasing responsibility at SunPower and has implemented various projects to improve machine performance. Pangan completed his Bachelor's degree in Mechanical Engineering in 2005.
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Root Cause Analysis (RCA) is a structured process that identifies the underlying causes of undesirable events. It can be used for both single and multidisciplinary cases. The RCA process involves data collection, identifying the immediate causes and basic causes of failures, and determining the lack of controls that allowed the failure to occur. Conducting detailed analysis of failed parts through methods like STEP, FMEA, and FTA allows investigators to identify issues like material defects, improper operation, or inadequate maintenance as the root causes of failures. Addressing these root causes helps improve equipment reliability and availability while reducing maintenance costs and downtime.
The document discusses Design Failure Mode and Effects Analysis (DFMEA) which identifies ways failures can occur, estimates their effects and seriousness, and recommends corrective actions. It also discusses reliability prediction and measurement, techniques like standardization and redundancy to optimize reliability, tools for design verification, reliability testing, measurement system evaluation including accuracy, precision, calibration, and process capability evaluation.
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Predictive maintenance uses machine learning and real-time data streaming from sensors to predict equipment failures. This allows issues to be proactively addressed before failures occur, reducing costs from unexpected downtime. Real-time streaming data is analyzed using computational tools to automatically monitor equipment health and alert staff when maintenance is needed. The growth of predictive maintenance is driven by the rise of real-time data streaming from internet-connected devices.
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Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. Presented at the North Carolina Electric Meter School. 6/2013
Maintenance management involves keeping production facilities and equipment in good working condition to minimize downtime and costs. The objectives of maintenance management include minimizing loss of productive time, repair time and costs, and total maintenance costs while maximizing quality, dependability, safety, and equipment life. Effective maintenance requires planning through techniques like preventative maintenance, predictive maintenance, and scheduling. Proper maintenance management is important for organizations to maximize productivity and minimize costs.
As many utilities have elected to deploy advanced metering systems and millions of new solid-state, microprocessor based end-points with communications under glass, a dramatic shift has begun regarding where metering resources are being deployed and what they are doing.
This presentation will highlight the new value proposition for metering personnel at their respective utility companies in a post-AMI World.
Examples of issues which have arisen or been identified over the course of various deployment
Maintenance involves keeping software or assets in working condition. There are four main types of maintenance: corrective, adaptive, preventive, and perfective. Maintenance is needed to fix problems, adapt to new environments, prevent issues, and improve performance. While necessary, maintenance is costly due to the work required to modify existing software. Efforts like designing for change and documentation can help reduce these costs. Overall, maintenance plays a critical role in maximizing the usefulness of software over its lifetime.
Jefferson Pangan is seeking a position that utilizes his experience in vacuum technology, thin film deposition processes, and automation systems. He has over 15 years of experience in equipment operation and maintenance for processes like PECVD and diffusion. His skills include expertise in HMI systems, vacuum instrumentation, and B&R automation software. Pangan has a Bachelor's degree in Mechanical Engineering and is currently employed as a Facilities Sustaining Engineer at SunPower Philippines, where he implements preventative maintenance programs and reliability solutions.
Edwin Van Loon - Exploitation Testing revisedTEST Huddle
This document discusses exploitation testing to test service level agreements (SLAs). It provides an overview of exploitation testing and describes how a pension provider, APG, implemented best practices. APG's IT department involves exploitation services earlier in projects and incorporates formal test approaches like real life testing and state transition testing during exploitation tests. State transition testing is explained through an example that specifies critical system components, potential failures, preventative measures, a state transition diagram, and test cases to test availability defined in the SLA. The document provides information on formally testing IT systems and services against agreed levels defined in SLAs.
This document discusses challenges in managing aging transmission and distribution assets for electric utilities. It outlines how utilities previously relied on routine-based maintenance schedules rather than advanced analytics. The document proposes building an analytical asset management approach using real-time performance data and predictive models to measure asset health and criticality. This would help utilities prevent failures, target high-priority assets, and lower costs through an optimized maintenance and replacement plan. A case study example on power transformer fleet management is also provided.
Final RSMeans from TGG Cooley Waire presentation prep edits AutosavedLisa Cooley, LEED AP
This document discusses strategies for managing deferred maintenance. It begins by defining deferred maintenance and outlining its impacts, such as higher costs and asset failure. It then discusses how to quantify deferred maintenance liabilities using condition assessments and cost estimation models. The document presents approaches like preventative maintenance, repair maintenance, and capital renewal to avoid accumulating deferred maintenance. It emphasizes using life cycle cost data to efficiently plan and budget maintenance activities. Lastly, it presents job order contracting as an effective method for executing deferred maintenance programs in a timely manner.
Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. 6/2014.
Maimbolwa David Muhau has over 20 years of experience in reliability engineering and maintenance management. He has worked in various roles optimizing asset performance and maintenance practices in the mining industry. Some of his responsibilities have included developing maintenance strategies, procedures, and schedules to improve reliability. He is also experienced in planning and executing projects to address equipment issues and improve plant performance. Maimbolwa has strong skills in computerized maintenance management systems and reliability engineering techniques.
MicroMain's CMMS software can help manufacturing operations extend equipment life, maximize equipment availability, project budgets more accurately, better organize operations, make more informed decisions, better meet production goals, and more. Learn more at www.micromain.com
This document provides an overview of a training on industrial plant machineries troubleshooting and maintenance taking place on February 8, 2023 in Lagos, Nigeria. The training will cover preventive maintenance management and machinery/equipment overview. Module one will discuss maintenance concepts, solving equipment failures/losses, and presenting maintenance challenges. The goals are to explain maintenance management, solve manufacturing process problems, and submit a maintenance management report.
Network Operation Centre Highlights and Practices
In complex networks, the telecom operators and IT organizations can consider the report for high level planning and operations
This document provides an overview of an effective maintenance training module that aims to minimize life cycle costs through proper maintenance techniques. It discusses various maintenance strategies including planned maintenance, preventative maintenance, predictive maintenance, autonomous maintenance, and breakdown maintenance. It also outlines the contents and objectives of the training which include maintenance strategy design, historical analysis, and optimizing overall equipment effectiveness.
This document is a resume for Jefferson Pangan. It summarizes his professional objective, personal details, skills, achievements and extensive work experience as a facilities sustaining engineer and equipment technician for SunPower Philippines Manufacturing Limited since 2006. Pangan has expertise in vacuum technology, thin film deposition processes, automation software, and maintenance of various machines and systems used in solar cell manufacturing. He held several roles of increasing responsibility at SunPower and has implemented various projects to improve machine performance. Pangan completed his Bachelor's degree in Mechanical Engineering in 2005.
Root Cause Analysis (RCA) is a structured process that identifies the underlying causes of undesirable events. It can be used for both single and multidisciplinary cases. The RCA process involves data collection, identifying the immediate causes and basic causes of failures, and determining where lack of control contributed. Common investigation techniques include STEP, FMEA, and fault tree analysis. Laboratory analysis of failed parts is also important for identifying causes like material defects, corrosion, or overloading. Identifying root causes allows corrective actions to be implemented to prevent future recurrence.
Root Cause Analysis (RCA) is a structured process that identifies the underlying causes of undesirable events. It can be used for both single and multidisciplinary cases. The RCA process involves data collection, identifying the immediate causes and basic causes of failures, and determining the lack of controls that allowed the failure to occur. Conducting detailed analysis of failed parts through methods like STEP, FMEA, and FTA allows investigators to identify issues like material defects, improper operation, or inadequate maintenance as the root causes of failures. Addressing these root causes helps improve equipment reliability and availability while reducing maintenance costs and downtime.
The document discusses Design Failure Mode and Effects Analysis (DFMEA) which identifies ways failures can occur, estimates their effects and seriousness, and recommends corrective actions. It also discusses reliability prediction and measurement, techniques like standardization and redundancy to optimize reliability, tools for design verification, reliability testing, measurement system evaluation including accuracy, precision, calibration, and process capability evaluation.
Predictive Maintenance with Machine Learning.pptxrahulkuduthini
Predictive maintenance uses machine learning and real-time data streaming from sensors to predict equipment failures. This allows issues to be proactively addressed before failures occur, reducing costs from unexpected downtime. Real-time streaming data is analyzed using computational tools to automatically monitor equipment health and alert staff when maintenance is needed. The growth of predictive maintenance is driven by the rise of real-time data streaming from internet-connected devices.
Extracting a Force Readiness picture from your big dataOcean Software
Grant McHerron delivers this presentation at MILCIS 2017, on how to extract a Force Readiness picture from the big data, within your existing systems.
He covers what sort of questions are being asked, where to look for the information, and how to present it.
Highlights of the new value proposition for metering personnel at their respective utility companies in a post-AMI world. Examples of issues which have arisen or been identified over the course of various deployments and in the immediate aftermath of an AMI deployment. Presented at the North Carolina Electric Meter School. 6/2013
Maintenance management involves keeping production facilities and equipment in good working condition to minimize downtime and costs. The objectives of maintenance management include minimizing loss of productive time, repair time and costs, and total maintenance costs while maximizing quality, dependability, safety, and equipment life. Effective maintenance requires planning through techniques like preventative maintenance, predictive maintenance, and scheduling. Proper maintenance management is important for organizations to maximize productivity and minimize costs.
As many utilities have elected to deploy advanced metering systems and millions of new solid-state, microprocessor based end-points with communications under glass, a dramatic shift has begun regarding where metering resources are being deployed and what they are doing.
This presentation will highlight the new value proposition for metering personnel at their respective utility companies in a post-AMI World.
Examples of issues which have arisen or been identified over the course of various deployment
Maintenance involves keeping software or assets in working condition. There are four main types of maintenance: corrective, adaptive, preventive, and perfective. Maintenance is needed to fix problems, adapt to new environments, prevent issues, and improve performance. While necessary, maintenance is costly due to the work required to modify existing software. Efforts like designing for change and documentation can help reduce these costs. Overall, maintenance plays a critical role in maximizing the usefulness of software over its lifetime.
Jefferson Pangan is seeking a position that utilizes his experience in vacuum technology, thin film deposition processes, and automation systems. He has over 15 years of experience in equipment operation and maintenance for processes like PECVD and diffusion. His skills include expertise in HMI systems, vacuum instrumentation, and B&R automation software. Pangan has a Bachelor's degree in Mechanical Engineering and is currently employed as a Facilities Sustaining Engineer at SunPower Philippines, where he implements preventative maintenance programs and reliability solutions.
Edwin Van Loon - Exploitation Testing revisedTEST Huddle
This document discusses exploitation testing to test service level agreements (SLAs). It provides an overview of exploitation testing and describes how a pension provider, APG, implemented best practices. APG's IT department involves exploitation services earlier in projects and incorporates formal test approaches like real life testing and state transition testing during exploitation tests. State transition testing is explained through an example that specifies critical system components, potential failures, preventative measures, a state transition diagram, and test cases to test availability defined in the SLA. The document provides information on formally testing IT systems and services against agreed levels defined in SLAs.
This document discusses challenges in managing aging transmission and distribution assets for electric utilities. It outlines how utilities previously relied on routine-based maintenance schedules rather than advanced analytics. The document proposes building an analytical asset management approach using real-time performance data and predictive models to measure asset health and criticality. This would help utilities prevent failures, target high-priority assets, and lower costs through an optimized maintenance and replacement plan. A case study example on power transformer fleet management is also provided.
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T1 01 MajorChemCompJourneyToReliability_v2.pptx
1. Forrest Pardue,
President
24/7 Systems, Inc.
Louisville, TN
Equipment Reliability, Track 3
A Major Chemical Company’s
Journey to Reliability
- an update to their 2005 SMRP presentation titled
Communication & Accountability are the Keys to Success
in Condition-Based Maintenance
2. • The plant’s predictive maintenance history
• Focus on improving communication & use of equipment
condition status information by both operations &
maintenance personnel
• Creating ownership & accountability for equipment
reliability
• Using integrated historical condition information to target
reliability improvement
This presentation discusses:
3. Vision
• What is the difference between a Predictive Maintenance
program and a Condition Based Maintenance program?
• Application of Technology Vs an Application of Culture
• Have you experienced PdM programs that start and stop
frequently?
4. Management Vision
• Eliminate in-service failures
• Eliminate preventive work when condition good
• Eliminate Basic root causes of failure
• Extend life of machines
• Measure program results
5. • >20,000 rotating equipment trains in multiple production units
• Started vibration analysis in mid-1980’s, by existing Inspection & Testing team working
in Utilities
• Successes resulted in a dedicated Condition Monitoring team, expansion to other units
• Added Thermography in 1990, Oil Analysis in 1991, plus other NDT
• By the mid 1990’s the predictive maintenance group was well respected for it’s
technical proficiency
• Credited with preventing a significant number of production interruptions by catching
equipment problems prior to failure
• However, management felt there was room to improve.
6. Communication Improvement
• By late 1990’s the company was known as one of the best
applications of PdM in the country
• Management felt they could do better
• By late 1990’s emphasis moved from effective monitoring to
effective communication
7. Plant’s early
communication
structure for
condition status
information
Condition information not
consistently driving appropriate
maintenance activity
Negotiation with
Operations over need for
repair, change in
operations, or scheduling
Planner / Weekly Meeting
Equipment Repair Action
Area
Maintenance
Crew
Vibration
Analysis
Infrared
Thermography
Oil
Analysis
Motor
Analysis
Individual Condition Status Reports
Maintenance
Contact
Maintenance
Contact
Machinery
Analysis
Performance
Testing
8. • Reports were sent to different maintenance contacts based
on technology source
• Each technology used a different format:
– Route Vibration: custom report via plant mail
– IR Thermography: e-mailed PDF file
– Oil Analysis: e-mailed PDF file
– Motor Analysis: e-mailed custom report
– Machine Analysis: e-mailed document
– Performance Testing: e-mailed excel file
1998
Distributed Condition Status Reports
9. • Not sure who was supposed to ‘carry the ball’ for condition-based maintenance
follow up
• Limited distribution & non-standardized formats meant no single person knew
everything about a developing machine problem
• Management had poor visibility of reliability issues – accountability was ‘after
the fact’ when operations complained
• PDM teams were ‘doing their job’, but not generating the expected benefits of
Condition-Based Maintenance
Individual Technology Communications
Lead to ‘Dropped Balls’
10. Keys to taking PDM to
Condition-Based Maintenance
• Create an effective system (kiss) for communicating machinery health status
• Integrate all equipment condition STATUS information
• Hold both operations & maintenance employees accountable for follow-up
actions & results
• Analyze overall reliability patterns to identify chronic problems & plan
improvement
11. Modified
communication
structure for
condition status
information
Condition information is now
a consistent driver of
maintenance activity
Equipment Repair Action
Vibration
Analysis
Infrared
Thermography
Oil
Analysis
Motor
Analysis
Integrated Condition Status
Report (Web based)
Monday AM – Weekly
Planning Meeting
Single Maintenance Contact for
an Operating Area
Maintenance
Planner
WO Backlog
from SAP
Area
Maintenance
Crew
Plant
Manager
Operations &
Maintenance
Managers
Machinery
Analysis
Performance
Testing
12. Today’s Web-hosted Database Technology
Makes it Practical
• Many PDM analysts can document results from different technologies –
including outside service contractors.
• A single database can ‘force’ consistency in equipment names & fault
descriptions
• Plant personnel (including managers) can retrieve status information
through their web-browser, without having to install special software
13. • Accessible via web browser;
no special software to
install & maintain
• Dynamically generated for
user’s area of interest
• Problems displayed in
order of severity
• All technologies reporting
on a machine are shown
• Status-at-a-glance for
condition based work
14. Details by
Technology Source
• Concise findings &
recommendations
• Linked documents for
technical details
• Work order reference
• Check-off notification to
indicate work has been
completed
15. Handling Standardization Issues
• Make results documentation easy for the analysts – don’t make extra
work
• Use drop-down lists to force the use of standardized: location names,
equipment faults, & severity scales
• Force concise description of findings & recommendations
• Let the formatting of results reporting happen dynamically ‘behind
the scenes’
16. For Concise Findings & Recommendations,
Present Analysts One Simple Screen of All Technologies
17. Distribute the Information to a
Broad Plant Audience
• Only present information for each user’s area of interest –
don’t create data overload
• Make it easy to retrieve via web-browser, without requiring
installation & maintenance of special software
• Update the information dynamically, including the status of
condition-based work requests
18. Weekly planning meeting is the focal point where area
operations and maintenance work together to prioritize
activity - that’s culture change!
• Integrated Condition Status Report for the area is actively
used to discuss old & new condition issues
• Work status review & prioritization is the output
• Area operations & maintenance are jointly accountable for
equipment reliability
19. “What gets measured, gets done”
• Are plant personnel held accountable for condition-based
maintenance results?
• For equipment with health issues being reported, are
timely maintenance responses happening?
• Is condition history being kept & analyzed to spot
repetitive reliability issues?
20. • Shows how long condition
entries have been open,
awaiting work completion
• Shows how many condition
entries have work orders
opened
• Shows assets where all
condition entries have had
work completed and are
awaiting confirmation by
condition monitoring
21. In 2004:
Through August
91% of all reported
vibration problems
were resolved.
Response to
Condition-based
Work Requests
22. • Circulated monthly to
area managers
• Monitors use of PDM info
by work crews
• Key tool for PDM techs to
gauge response to their
information
Track & Analyze
Timely Response by
Operating Area
23. 2005
Major Culture Change Achieved
Accountability is consistently based on condition and work
execution status rather than informal complaints from
operations
24. Use Historical Condition Information
• Identify chronic failure issues & target reliability
improvement initiatives
• Change work procedures and justify special training &
tools
• Fine-tune condition monitoring activities
25. Use Condition History to Spot Reliability Gaps
• Reduction gearboxes quickly stand out with the highest number of faults
• Drilling into the report would uncover filter design and lubrication issues as
common denominators behind the gearbox faults
• Significantly reduced chronic equipment problems such as imbalance,
misalignment, lubrication, and installation issues by using historical failure mode
information to change procedures and justify special training and tools
26. Finds as % of total monitored components
Generally accepted:
• 10% at start of program
• 5% 6 to 8 years into program
• 3% after 10 years
This plant’s experience (as of 2005):
• 4% 10 years ago
• Now at 2 ½%
Created opportunity to:
• Adjust routine vibration monitoring on less critical equipment from
monthly to every other month or quarterly
• Reassign manpower from routine vibration analysis to higher value root
cause analysis projects
Use Condition History to Adjust Monitoring Schedules
27. Summary of Results at This Plant (2005)
• Follow-up of predictive maintenance calls now consistently
tracked
• Basic maintenance problems related to installation &
imbalance practically eliminated
• Maintenance budget & personnel count reduced while
production capacity slightly increased
• Operating area ‘bosses’ know and care about what’s
happening with equipment reliability
28. Reliability Update – 2016: Where is This plant
Now on Their Reliability Journey?
• Around 30 years into condition monitoring
• PDM has matured into Asset Reliability focus
• Maintenance, operations and management culture is focused
on timeliness of response to condition-based problems more
than ever
How have they sustained a Reliability focus when many others start / stop /
wonder why?
29. Maintain Support From
Top & Mid-level Management
• They had a great starting point as their current plant
manager came from a maintenance background
• Persistent visibility of condition status was key in making
operations and maintenance joint owners of reliability
“Prompt response to resolve condition-based issues has
become a way of life because everyone knows the bosses can
see what’s happening, and that they care”
30. Good Information Facilitates Good Decisions
• ‘Time to close’ condition-
based problems were
driven low by 2005
• The same metric spiked
randomly between 2007
& 2014
• Renewed focus drove it
down to all-time lows by
2016
31. Automated E-mails
Helped Drive the
Improvement
• Reliability Information System
started sending automatic emails
as soon as a condition problem was
identified, checked off, or closed
• Condition information was
promptly getting to the right
people at the right time
• Helped catch when employees
moved or changed jobs, get the
new contact identified faster
32. Fault Histories
Help Identify & Correct
‘Bad Actors’
• Focus is to drive down the number of
problem ‘Finds’ over time
• Type of vibration ‘Finds’ identified training
needs such as alignment training, bearing
installation, & proper belt alignment &
tensioning
• Lubrication ‘Finds’ help identify improper
lube storage & drive improvements
33. Improvements
• Work is prioritized, assigned, and managed more effectively
• Bad actors are identified and corrected more quickly
• Staff meetings are more productive and efficient
• Condition change notifications are automated
• Equipment repair decisions are more economical
34. And that’s how…
• Standardizing & integrating PDM results
• Changing focus from technology reports to asset health status
• Efficient distribution of asset health status via web browser
• Easy retrieval & trending of asset fault histories
…have helped this large chemical plant create the
visibility, accountability, & management support to
keep their Reliability program in place and
improving for nearly 30 years – and counting!